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- VEGAPULS WL 61
- Operating instructions manual
Vega VEGAPULS WL 61 Operating instructions manual
Summary of VEGAPULS WL 61
Page 1
Operating instructions radar sensor for continuous level measurement of water and wastewater vegapuls wl 61 profibus pa document id: 38062.
Page 2: Contents
2 contents vegapuls wl 61 • profibus pa 38062-en-140801 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ............................................................
Page 3
3 contents vegapuls wl 61 • profibus pa 38062-en-140801 safety instructions for ex areas please note the ex-specific safety information for installation and op- eration in ex areas. These safety instructions are part of the operating instructions manual and come with the ex-approved instruments. Edi...
Page 4: 1 About This Document
4 1 about this document vegapuls wl 61 • profibus pa 38062-en-140801 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tions for maintenance and fault rectification. Please read...
Page 5: 2 For Your Safety
5 2 for your safety vegapuls wl 61 • profibus pa 38062-en-140801 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the...
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6 2 for your safety vegapuls wl 61 • profibus pa 38062-en-140801 2.5 ce conformity the device fulfills the legal requirements of the applicable ec guide- lines. By affixing the ce marking, we confirm successful testing of the product. You can find the ce certificate of conformity in the download sec...
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7 2 for your safety vegapuls wl 61 • profibus pa 38062-en-140801 2.8 radio license for usa/canada the instrument is in conformity with part 15 of the fcc regulations. Operation is subject to the following two conditions: • this device may not cause harmful interference, and • this device must accept...
Page 8: 3 Product Description
8 3 product description vegapuls wl 61 • profibus pa 38062-en-140801 3 product description 3.1 configuration the type label contains the most important data for identification and use of the instrument: 2 1 14 15 16 17 13 12 11 5 3 6 4 7 8 9 10 fig. 1: layout of the type label (example) 1 instrument...
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9 3 product description vegapuls wl 61 • profibus pa 38062-en-140801 • download the smartphone app " vega tools " from the " apple app store " or the " google play store " • scan the data matrix code on the type label of the instrument or • enter the serial number manually in the app this operating ...
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10 3 product description vegapuls wl 61 • profibus pa 38062-en-140801 foil is also used. Dispose of the packaging material via specialised recycling companies. Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause da...
Page 11: 4 Mounting
11 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 4 mounting 4.1 general instructions make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • active measuring component • process fitting • process seal process c...
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12 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 nut of plastic. Take note of chapter " mounting instructions " for the distance to the wall. > 200 mm (7.87") fig. 3: mounting via a mounting bracket the optional mounting strap enables sensor mounting on e.G. A ceil- ing, wall or bracket. I...
Page 13
13 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 fig. 5: rotation in the centre with ceiling mounting as an alternative the strap mounting is carried out horizontally or obliquely. > 200 mm (7.87") fig. 6: wall mounting via the mounting strap with length 170 mm fig. 7: wall mounting with i...
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14 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 you can find drawings of these mounting options in chapter " dimen- sions ". Fig. 8: mounting by means of an adapter flange, for example, on a manhole lid. 4.3 mounting preparations, mounting strap the optional mounting strap is supplied una...
Page 15
15 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 1 fig. 9: position of the polarisation 1 marking bar when mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the sensor is installed in the center of dished or round vessel tops, multiple echoes can ari...
Page 16
16 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 fig. 11: mounting of the radar sensor on vessels with conical bottom do not mount the instrument in or above the filling stream. Make sure that you detect the product surface, not the inflowing product. Fig. 12: mounting of the radar sensor ...
Page 17
17 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 d h fig. 13: deviating socket dimensions the below charts specify the max. Socket piece length h depending on the diameter d. Socket diameter d socket length h 80 mm ≤ 300 mm 100 mm ≤ 400 mm 150 mm ≤ 500 mm socket diameter d socket length h ...
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18 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct int...
Page 19
19 4 mounting vegapuls wl 61 • profibus pa 38062-en-140801 • distance of orifice opening above ground • min. Distance of the orifice opening to bottom water • min. Distance of the sensor to max. Storage level 2 3 ... 4 x h max 90° h max d 1 b fig. 17: flow measurement with khafagi-venturi flume: d =...
Page 20
20 5 connecting to power supply vegapuls wl 61 • profibus pa 38062-en-140801 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage • if overvoltage surges are expected, overvoltage arres...
Page 21
21 5 connecting to power supply vegapuls wl 61 • profibus pa 38062-en-140801 5.3 switch-on phase after connecting the instrument to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 s: • internal check of the electronics • indication of the instrument...
Page 22: 6 Setup
22 6 setup vegapuls wl 61 • profibus pa 38062-en-140801 6 setup 6.1 dd adjustment programs device descriptions as enhanced device description (edd) are available for dd adjustment programs such as, for example, ams™ and pdm. The files can be downloaded at www.Vega.Com/downloads under " software ". 6...
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23 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 7 diagnosis, asset management and service 7.1 maintenance if the device is used correctly, no maintenance is required in normal operation. 7.2 measured value and event memory the instrument has several memories...
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24 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 further echo curves: up to 10 echo curves can be stored in a ring buffer in this memory section. Further echo curves are stored via: • pc with pactware/dtm • control system with edd 7.3 asset management functio...
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25 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 this status message is inactive by default. It can be activated by the user via pactware/dtm or edd. The following table shows the codes and text messages in the status message " failure " and gives information...
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26 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 code text mes- sage cause rectification pa devs- pec diagnosis f125 imper- missible electronics tempera- ture – temperature of the electronics in the non- specified section – check ambient tem- perature – isola...
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27 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 code text mes- sage cause rectification s600 impermissi- ble electronics temperature – temperature of the elec- tronics in the non-specified section – check ambient temperature – isolate electronics – use instr...
Page 28
28 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 code text mes- sage cause rectification m505 no echo avail- able – level echo can no longer be detected – clean the antenna – use a more suitable antenna/sensor – remove possible false echoes – optimize sensor ...
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29 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 measurement error with constant level fault description error pattern cause rectification 1. Measured value shows a too low or too high level level time 0 – min./max. Adjustment not correct – adapt min./max. Ad...
Page 30
30 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 fault description error pattern cause rectification 7. Measured value jumps towards 0 % during filling level time 0 – amplitude of a multiple echo (vessel top - product surface) is larger than the level echo – ...
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31 7 diagnosis, asset management and service vegapuls wl 61 • profibus pa 38062-en-140801 fault description error pattern cause rectification 13. Measured value jumps sporadically to- wards 100 % during emptying level time 0 – varying condensation or con- tamination on the antenna – carry out false ...
Page 32: 8 Dismount
32 8 dismount vegapuls wl 61 • profibus pa 38062-en-140801 8 dismount 8.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters " mounting " ...
Page 33: 9 Supplement
33 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 9 supplement 9.1 technical data general data materials, wetted parts Ʋ adapter flange pp Ʋ seal, adapter flange fkm (cog vi500), epdm (cog ap310) Ʋ antenna pbt-gf 30 Ʋ focussing lense pp materials, non-wetted parts Ʋ compression flange pp ...
Page 34
34 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 3 4 2 1 fig. 35: data of the input variable 1 reference plane 2 measured variable, max. Measuring range 3 antenna length 4 useful measuring range max. Measuring range 15 m (49.21 ft) output variable output signal digital output signal, for...
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35 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 Ʋ air pressure 860 … 1060 mbar/86 … 106 kpa (12.5 … 15.4 psig) installation reference conditions Ʋ min. Distance to installations > 200 mm (7.874 in) Ʋ reflector plane plate reflector Ʋ false reflections biggest false signal, 20 db smaller...
Page 36
36 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 ambient conditions ambient, storage and transport tempera- ture -40 … +80 °c (-40 … +176 °f) process conditions for the process conditions, please also note the specifications on the type label. The lower value always applies. Vessel press...
Page 37
37 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 voltage supply operating voltage Ʋ non-ex instrument 9 … 32 v dc Ʋ ex-ia instrument - power supply fisco model 9 … 17.5 v dc Ʋ ex-ia instrument - power supply entity model 9 … 24 v dc power supply by/max. Number of sensors Ʋ dp/pa segment ...
Page 38
38 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 country name of the station geographic latitude geographic longitude spain yebes 40°31'27" n 03°05'22" w robledo 40°25'38" n 04°14'57" w switzerland bleien 47°20’26" n 08°06’44" e sweden onsala 57°23’45" n 11°55’35" e uk cambridge 52°09'59...
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39 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 cyclical data traffic the master class 1 (e.G. Plc) cyclically reads out measured values from the sensor during opera- tion. The below block diagram below shows which data can be accessed by the plc. Fig. 37: vegapuls wl 61: block diagram ...
Page 40
40 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 the modules are available in two versions: • short for profibus master supporting only one "identifier format" byte, e.G. Allen bradley • long for profibus master only supporting the "identifier format" byte, e.G. Siemens s7-300/400 exampl...
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41 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 byte n byte n+1 bit 7 vz exponent bit 6 2 bit 5 2 bit 4 2 bit 3 2 bit 2 2 bit 1 2 bit 0 2 bit 7 2 bit 6 2 bit 5 2 bit 4 2 bit 3 2 bit 2 2 bit 1 2 bit 0 2 sign bit significant 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 byte n+2 byte n+3 bit 7 2 s...
Page 42
42 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 status code description according to profibus standard possible cause 0 x 89 good (non-cascade) - ac- tive advisory alarm - low limited lo-alarm 0 x 8a good (non-cascade) - ac- tive advisory alarm - high limited hi-alarm 0 x 8d good (non-c...
Page 43
43 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 vegapuls wl 61, basic version 15 mm (0.59") 300 mm (1 1.81") 42,5 mm (1.67") 18,5 mm (0.73") 19 mm (0.75") ø 75 mm (2.95") ø 72 mm (2.84") ø 8 mm (0.32") g1 1/2 ø 115 mm (4.53") fig. 40: vegapuls wl 61, basic version.
Page 44
44 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 vegapuls wl 61, version with mounting strap 125 mm (4.92") 2,5 mm (0.10") 75 mm (2.95") 107 mm (4.21") 115 mm (4.53") 170 mm (6.69") 300 mm (1 1.81") 19 mm (0.75") 98 mm (3.86") 15 mm (0.59") 8,5 mm (0.34") 9 mm (0.35") 85 mm (3.35") 12 mm...
Page 45
45 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 vegapuls wl 61, version with compression flange 126 mm (4.96") 10,5 mm (0.41") 19 mm (0.75") ø 156 mm (6.14") ø 200 mm (7.87") ø 21 mm (0.83") fig. 42: vegapuls wl 61, compression flange dn 80/3"/jis80
Page 46
46 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 vegapuls wl 61, version with adapter flange 2 1 15 mm (0.59") 138 mm (5.43" ) 31 mm (1.22") 20 mm (0.79") 8 mm (0.32") ø 98 mm (3.86") fig. 43: vegapuls wl 61, adapter flange dn 100/4"/jis 100 as well as dn 150/6"/jis 150 1 adapter flange ...
Page 47
47 9 supplement vegapuls wl 61 • profibus pa 38062-en-140801 9.5 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien si...
Page 48: Index
48 index vegapuls wl 61 • profibus pa 38062-en-140801 index a application area 9 c cyclical data traffic 39 d data format, output signal 40 deviation 28 e echo curve memory 23 edd (enhanced device description) 22 error codes 26 event memory 23 f fault rectification 28 flow measurement – khafagi-vent...
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49 notes vegapuls wl 61 • profibus pa 38062-en-140801.
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50 notes vegapuls wl 61 • profibus pa 38062-en-140801.
Page 51
51 notes vegapuls wl 61 • profibus pa 38062-en-140801.
Page 52
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 38062-en-140801 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...