Vega VEGAPULS WL 61 Operating instructions manual

Manual is about: Radar sensor for continuous level measurement of water and wastewater

Summary of VEGAPULS WL 61

  • Page 1

    Operating instructions radar sensor for continuous level measurement of water and wastewater vegapuls wl 61 4 … 20 ma/hart - two-wire document id: 38061.

  • Page 2: Contents

    2 contents vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ..............................................

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    3 contents vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 9.1 connect the pc .............................................................................................................. 31 9.2 parameter adjustment ...........................................................................

  • Page 4: 1  About This Document

    4 1 about this document vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenance,faultrectification,theex...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with ...

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    6 2 for your safety vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 depending on the instrument version, the emitting frequencies are in the c, k or w band range. The low emission power is far below the internationally approved limit values. When used correctly, the device poses no danger...

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    7 2 for your safety vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 • when installed within 4 to 40 km of a radio astronomy station, the instrument must not be mounted higher than 15 m above the ground. Youcanfindalistoftherespectiveradioastronomystationsinchap- ter "supplement". Bluetoot...

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    8 2 for your safety vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 2.10 installation and operation in the usa and canada this information is only valid for usa and canada. Hence the follow- ing text is only available in the english language. Installations in the us shall comply with the ...

  • Page 9: 3  Product Description

    9 3 product description vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 3 product description 3.1 configuration youcanfindthetypelabelonthesensorhousingaswellasonthe type label support on the connection cable. Itcontainsthemostimportantdataforidentificationanduseofthe instrument. 2 1 15 1...

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    10 3 product description vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 the type label contains the serial number of the instrument. With it youcanfindthefollowinginstrumentdataonourhomepage: • product code (html) • delivery date (html) • order-specificinstrumentfeatures(html) • operatin...

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    11 3 product description vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 hence to the level. The determined level is converted into an appropri- ate output signal and outputted as measured value. 3.3 adjustment adjustment via the signal cable as a standard feature, vegapuls wl 61 allows a...

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    12 3 product description vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 1 4 2 3 fig. 4: wireless connection to standard operating devices 1 display and adjustment module 2 sensor 3 smartphone/tablet 4 bluetooth usb adapter 5 pc/notebook 3.4 packaging, transport and storage your instrumen...

  • Page 13

    13 3 product description vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 • not exposed to corrosive media • protected against solar radiation • avoiding mechanical shock and vibration • storage and transport temperature see chapter "supplement - technical data - ambient conditions" • rela...

  • Page 14: 4 Mounting

    14 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 4 mounting 4.1 general instructions make sure before mounting that all parts of the instrument exposed to the process are suitable for the existing process conditions. These are mainly: • active measuring component • processfit...

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    15 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 for a rigid mounting, a mounting bracket with opening for thread g1½, e.G. From the vega product range, is recommended. The mounting of the sensor in the bracket is carried out via a g1½ counter nut of plastic. Take note of cha...

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    16 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 fig. 8: rotation in the centre with ceiling mounting asanalternativethestrapmountingiscarriedouthorizontallyor obliquely. > 200 mm (7.87") fig. 9: wall mounting via the mounting strap with length 170 mm fig. 10: wall mounting w...

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    17 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 youcanfinddrawingsofthesemountingoptionsinchapter"dimen- sions". Fig. 11: mounting by means of an adapter flange, for example, on a manhole lid. 4.3 mounting preparations, mounting strap the optional mounting strap is supplied ...

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    18 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 1 fig. 12: position of the polarisation, marked by marking bars on the instrument. 1 marking bar when mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If the sensor is installed in the cent...

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    19 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 fig. 14: mounting of the radar sensor on vessels with conical bottom donotmounttheinstrumentinorabovethefillingstream.Makesure thatyoudetecttheproductsurface,nottheinflowingproduct. Fig. 15: mounting of the radar sensor with in...

  • Page 20

    20 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 d h fig. 16: deviating socket dimensions the below charts specify the max. Pipe socket length h depending on the diameter d. Socket diameter d socket length h 80 mm ≤300mm 100 mm ≤400mm 150 mm ≤500mm socket diameter d socket le...

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    21 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalbafflesabovetheinstallationsscatterthe radarsignalsandpreventdirectint...

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    22 4 mounting vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 • distanceoforificeopeningaboveground • min.Distanceoftheorificeopeningtotailwater • min. Distance of the sensor to max. Storage level 2 3 ... 4 x h max 90° h max 1 b fig. 20: flow measurement with khafagi-venturi flume: h max....

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    23 5 connecting to power supply vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must ...

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    24 5 connecting to power supply vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 5.3 switch-on phase after connecting the instrument to power supply or after a voltage recurrence, the instrument carries out a self-check for approx. 30 s: • internal check of the electronics • indication of ...

  • Page 25

    25 6 setup with smartphone/tablet (bluetooth) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 6 setup with smartphone/tablet (bluetooth) 6.1 preparations make sure that your smartphone/tablet meets the following system requirements: • operating system: ios 8 or newer • operating system: a...

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    26 6 setup with smartphone/tablet (bluetooth) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 after connection, the sensor adjustment menu is displayed on the respective adjustment instrument. If the connection is interrupted, e.G. Due to a too large distance be- tween sensor and operatin...

  • Page 27

    27 7 setup with pc/notebook (bluetooth) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 7 setup with pc/notebook (bluetooth) 7.1 preparations make sure that your pc meets the following system requirements: • operating system windows • dtm collection 10/2016 or higher • usb 2.0 interface •...

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    28 7 setup with pc/notebook (bluetooth) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 after connection, the sensor dtm appears. If the connection is interrupted, e.G. Due to a too large distance be- tween sensor and operating device, this is displayed on the operating device. The messag...

  • Page 29: 8  Setup With Vegadis 82

    29 8 setup with vegadis 82 vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 8 setup with vegadis 82 8.1 principle of operation and connection the vegadis 82 is an external display and adjustment unit without additional external energy. The instrument is suitable for measured value indicati...

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    30 8 setup with vegadis 82 vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 additional adjustment:falsesignalsuppression,linearization, reset info: instrument type and serial number 8.3 setup steps youcanfindadetaileddescriptionofthesetupstepsforvegapuls wl 61 in the operating instructions...

  • Page 31

    31 9 setup with pc/notebook (vegaconnect) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 9 setup with pc/notebook (vegaconnect) 9.1 connect the pc the pc is connected via the interface adapter vegaconnect to vegadis 82. Parameter adjustment options: • vegadis 82 • sensor 3 1 2 fig. 27: c...

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    32 9 setup with pc/notebook (vegaconnect) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 1 2 4 3 5 open twist usb lock fig. 28: connecting the pc to the signal cable 1 sensor 2 hart resistance 250 Ω (optional depending on evaluation) 3 connection cable with 2 mm pins and terminals 4 proc...

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    33 9 setup with pc/notebook (vegaconnect) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 vegamet 381 on 1 2 1 2 % 1 3 2 4 open twist usb lock fig. 29: connection of the pc to the vegamet signal conditioning instrument 1 sensor 2 connection cable with 2 mm pins 3 signal conditioning instr...

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    34 9 setup with pc/notebook (vegaconnect) vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 fig. 30: example of a dtm view all device dtms are available as a free-of-charge standard version and as a full version that must be purchased. In the standard version, all functions for complete set...

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    35 10 set up with other systems vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 10 set up with other systems 10.1 dd adjustment programs device descriptions as enhanced device description (edd) are available for dd adjustment programs such as, for example, ams™ and pdm. Thefilescanbedownl...

  • Page 36

    36 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 11 diagnosis, asset management and service 11.1 maintenance if the instrument is used correctly, no maintenance is required in normal operation. 11.2 measured value and event memory the instrumen...

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    37 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 further echo curves: up to 10 echo curves can be stored in a ring bufferinthismemorysection.Additionalechocurvesarestoredvia: • pc with pactware/dtm • control system with edd 11.3 asset managemen...

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    38 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 the following table shows the error codes and text messages in the status message "failure" and gives information on the cause and how toeliminateit.Keepinmindthatsomespecificationsareonlyvalidfo...

  • Page 39

    39 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 code text message cause rectification devspec state in cmd 48 f265 measurement func- tion disturbed • sensor no longer carries out a measurement • operating voltage too low • check operating volt...

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    40 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 code text message cause rectification devspec state in cmd 48 m503 measurement reli- ability too low • the echo/noise ratio is too small for reliable measurement • check installation and process ...

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    41 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 the below tables show typical examples of application-related meas- urementerrorswithliquids.Themeasurementerrorsaredifferentiated according to the following: • constant level • filling • emptyin...

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    42 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 measurementerrorduringfilling fault description error pattern cause rectification 4. Measured value re- mains unchanged duringfilling level time 0 • false signals in the close range too big or le...

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    43 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 measurement error during emptying fault description error pattern cause rectification 11. Measured value re- mains unchanged in the close range during emptying level time 0 • false signal larger ...

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    44 11 diagnosis, asset management and service vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 caution: instruments with approvals can be bound to certain software versions. Thereforemakesurethattheapprovalisstilleffectiveafterasoftware update is carried out. Youcanfinddetailedinformationi...

  • Page 45: 12 Dismount

    45 12 dismount vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 12 dismount 12.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapt...

  • Page 46: 13 Supplement

    46 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 13 supplement 13.1 technical data note for approved instruments the technical data in the respective safety instructions are valid for approved instruments (e.G. With exapproval).Thesedatacandifferfromthedatalistedherein,for...

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    47 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 3 4 2 1 fig. 46: data of the input variable 1 reference plane 2 measured variable, max. Measuring range 3 antenna length 4 utilisable measuring range max. Measuring range 15 m (49.21 ft) output variable output signal 4 … 20 ...

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    48 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 accuracy (according to din en 60770-1) process reference conditions according to din en 61298-1 Ʋ temperature +18 … +30 °c (+64 … +86 °f) Ʋ relative humidity 45 … 75 % Ʋ air pressure 860 … 1060 mbar/86 … 106 kpa (12.5 … 15.4...

  • Page 49

    49 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 step response time 2) ≤3s beam angle 3) 10° emitted hf power 4) Ʋ average spectral transmission power density -34dbm/mhzeirp Ʋ max. Spectral transmission power density +6dbm/50mhzeirp Ʋ max. Power density at a distance of 1 ...

  • Page 50

    50 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 Ʋ wire resistance r ´ 0.037Ω/m(0.012Ω/ft) Ʋ inductance l i ´ 0.6 µh/m (0.018 µh/ft) Ʋ capacitance wire/wire c i ´ 133 pf/m (40 pf/ft) Ʋ capacitance wire/screen c i ´ 215 pf/m (65 pf/ft) integrated clock date format day.Month...

  • Page 51

    51 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 electrical protective measures protection rating iec 60529 ip 66/ip 68 (2 bar), nema type 6p protection rating (iec 61010-1) iii approvals instrumentswithapprovalscanhavedifferenttechnicalspecificationsdependingontheversion....

  • Page 52

    52 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 13.3 dimensions the following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.Vega.Com/downloads under "drawings". Vegapuls wl 61, basic version...

  • Page 53

    53 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 vegapuls wl 61, version with mounting strap 125 mm (4.92") 2,5 mm (0.10") 75 mm (2.95") 107 mm (4.21") 115 mm (4.53") 170 mm (6.69") 300 mm (1 1.81") 19 mm (0.75") 98 mm (3.86") 15 mm (0.59") 8,5 mm (0.34") 9 mm (0.35") 85 m...

  • Page 54

    54 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 vegapulswl61,versionwithcompressionflange 126 mm (4.96") 10,5 mm (0.41") 19 mm (0.75") ø 156 mm (6.14") ø 200 mm (7.87") ø 21 mm (0.83") fig. 50: vegapuls wl 61, compression flange dn 80/3"/jis80

  • Page 55

    55 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 vegapulswl61,versionwithadapterflange 2 1 15 mm (0.59") 138 mm (5.43" ) 31 mm (1.22") 20 mm (0.79") 8 mm (0.32") ø 98 mm (3.86") fig. 51: vegapuls wl 61, adapter flange dn 100/4"/jis 100 as well as dn 150/6"/jis 150 1 adapte...

  • Page 56

    56 13 supplement vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 13.4 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere...

  • Page 57: Index

    57 index vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830 index a application area 10 c check output signal 40 connection – cable 23 d deviation 41 e edd (enhanced device description) 35 error codes 39 event memory 36 f faultrectification40 flow measurement – khafagi-venturiflume22 – recta...

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    58 notes vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830

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    59 notes vegapuls wl 61 • 4 … 20 ma/hart - two-wire 38061-en-170830

  • Page 60

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 38061-en-170830 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...