Vega VEGASON 62 Operating Instructions Manual

Manual is about: Profibus PA

Summary of VEGASON 62

  • Page 1

    Operating instructions ultrasonic sensor for continuous level measurement vegason 62 4 … 20 ma/hart - four-wire document id: 28779.

  • Page 2: Contents

    2 contents vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group .................................................

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    3 contents vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 9.2 disposal ......................................................................................................................... 48 10 supplement 10.1 technical data ................................................................

  • Page 4: 1  About This Document

    4 1 about this document vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Please...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the...

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    6 2 for your safety vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weco...

  • Page 7: 3  Product Description

    7 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 3 product description 3.1 configuration the scope of delivery encompasses: • ultrasonicsensor • documentation – quick setup guide vegason 62 – instructions for optional instrument features – ex-specific"safety instructio...

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    8 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • instrument type • article and serial number device • article numbers, documentation • technical data: for example approvals, process temperature, processfitting/material,signaloutput,powersupply,protection • silidentif...

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    9 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. The delivery must be checked for completeness and possible t...

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    10 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 the protective cover protects the sensor housing against soiling and intense heat from solar radiation. Youwillfindadditionalinformationinthesupplementaryinstructions manual "protective cover" (document-id 34296). Flang...

  • Page 11: 4 Mounting

    11 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as proces...

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    12 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 maintained.Theexactvalueofthedeadzoneisstatedinchapter "technical data". 1 2 fig. 3: minimum distance to the max. Level 1 dead zone 2 reference plane information: if the medium reaches the transducer, buildup can form on it and cau...

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    13 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 warning: the housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. When mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If th...

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    14 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 fig. 6: vessel with conical bottom socket pieces should be dimensioned so that the lower end of the transducer protrudes at least 10 mm (0.394 in) out of the socket. Ca. 10 mm fig. 7: recommended socket mounting ifthereflectiveprop...

  • Page 15

    15 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 d d h 100 mm/4" 150 mm/6" 200 mm/8" 300 mm/12" 400 mm/16" 500 mm/20" h fig. 8: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. ...

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    16 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalorplasticbafflesabovetheinstallations scatter the ultrasonic signals and a...

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    17 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 fig.13:inflowingliquid throughtheactionoffilling,stirringandotherprocessesinthevessel, dense foams which considerably damp the emitted signals may form on the product surface. If foams are causing measurement errors, the sensor sho...

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    18 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 max. Min. 1 fig. 14: standpipe in the tank 1 vent hole: ø 5 … 10 mm (0.197 … 0.394 in) vegason 62 can be used from tube diameters of 50 mm (1.969 in). Avoid large gaps and thick welding joints when connecting the tubes. Generally c...

  • Page 19

    19 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • installationinthecentreoftheflumeandverticaltotheliquid surface • distancetotheoverfallorifice • distanceoforificeopeningaboveground • min.Distanceoftheorificeopeningtobottomwater • min.Distanceofthesensortomax.Storagelevel 2 3 ....

  • Page 20

    20 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must onl...

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    21 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 ofpotentialdifferenceswhichcancausemalfunctions.Makesure thatthereissufficientpotentialequalisationfromthesystemsideor realisetheconnectionviaswitchingamplifier. 5.2 connection procedure proceed as follows: 1. Un...

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    22 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 fig. 17: connection steps 5 and 6 5.3 wiring plan, double chamber housing 1 2 3 4 5 fig. 18: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3...

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    23 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 1 3 2 display 1 2 5 6 7 8 i²c fig. 19: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for ve...

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    24 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 4 ... 20 ma pe / l / n l1 n gnd 1 2 1 2 3 4 4...20ma is fig. 21: wiring plan, double chamber housing 1 voltage supply 2 signal output 5.4 switch-on phase after connecting vegason 62 to power supply or after a vol...

  • Page 25: Module Plicscom

    25 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 6 set up with the display and adjustment module plicscom 6.1 insert display and adjustment module the display and adjustment module can be inserted into the sensor and removed again at any time...

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    26 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 6.2 adjustment system 1 2 fig. 23: display and adjustment elements 1 lc display 2 indication of the menu item number 3 adjustment keys • [ok] key: – movetothemenuoverview – confirmselectedmenu ...

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    27 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 approx. 60 minutes after the last pressing of a key, an automatic reset tomeasuredvalueindicationistriggered.Anyvaluesnotconfirmed with [ok] will not be saved. 6.3 setup steps inhart-multidropm...

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    28 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 1. Movefromthemeasuredvaluedisplaytothemainmenuby pushing [ok]. ▶ basic adjustment display diagnostics service info 2. Select the menu item "basic adjustment" with [->]andconfirm with [ok]. Now...

  • Page 29

    29 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 with solids, you can also choose between "powder/dust", "granular/ pellets" or "ballast/pebbels". Through this additional selection, the sensor is adapted perfectly to the product and measureme...

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    30 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 in this menu item you can enter an unambiguous designation for the sensor, e.G. The measurement loop name or the tank or product des- ignation. In digital systems and in the documentation of la...

  • Page 31

    31 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 scaling 0 % = 0.0 l 100 % = 100.0 l an already integrated background lighting can be adjusted via the adjustment menu. The function depends on the level of the supply voltage, see operating ins...

  • Page 32

    32 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 the "false echo curve" displays the saved false echoes (see menu "service") of the empty vessel as signal strength in "db" over the measuring range. Upto3000measuredvaluesarerecorded(dependingo...

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    33 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 false signal suppression change now? Proceed as follows: 1. Movefromthemeasuredvaluedisplaytothemainmenuby pushing [ok]. 2. Select the menu item "service" with [->]andconfirmwith[ok]. Now the m...

  • Page 34

    34 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 max.Current 3) 20 ma 20.5 ma the values in bold font represent the data of the factory setting. In hart multidrop mode, the current is constantly 4 ma. This value does not change even in case o...

  • Page 35

    35 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 function resetvalue sensor address 126 max.Adjustment 0 m(d) min.Adjustment meas.Rangeendinm(d) 5) medium liquid vessel form not known damping 0 s linearization linear sensor-tag sensor display...

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    36 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • français • espanõl • pycckuu • italiano • netherlands • japanese • chinese language german the functional safety is already activated ex factory for instruments withsilqualification.Forinstru...

  • Page 37

    37 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • measuredvaluepresentation • adjustment • medium • vessel form • damping • linearisation curve • sensor-tag • displayed value • display unit • scaling • current output • unitofmeasurement • la...

  • Page 38

    38 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 date of manufacture 24.March2015 software version 3.80 • date of last change using pc: date of the last change of sensor parametersviapc,e.G.24.March2015 last change using pc 24.March2015 • sen...

  • Page 39

    39 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 display basic adjustment 2 ▶ display diagnostics service info displayed value 2.1 scaled display unit 2.2 volume m³ scaling 2.3 0 % = 0.0 m³ 100 % = 100.0 m³ backlight 2.4 switchedoff ▼ diagnos...

  • Page 40

    40 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 info basic adjustment 5 display diagnostics service ▶ info instrument type 5.1 serial number 12345678 date of manufacture 5.2 24.March2015 software version 3.80 last change using pc 5.3 10. Apr...

  • Page 41: Adjustment Programs

    41 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 7 set up with pactware and other adjustment programs 7.1 connectthepcviavegaconnect 3 1 2 fig. 25: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegac...

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    42 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • vegaconnect • power supply unit or processing system 1 6 2 4 7 5 3 open twist usb lock fig. 27: connecting the pc via hart to the signal cable 1 vegason 62 2 hartresistance250Ω(optionald...

  • Page 43

    43 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 further setup steps are described in the operating instructions manu- al "dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the internet. Detailed de...

  • Page 44

    44 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 7.4 saving the parameter adjustment data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. Thevegadtmco...

  • Page 45

    45 8maintenanceandfaultrectification vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for ...

  • Page 46

    46 8maintenanceandfaultrectification vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 in ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Error cause rectification e013 no measured val- ue available sensor in boot phase sensordoesnotfindanecho,e...

  • Page 47

    47 8maintenanceandfaultrectification vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • interface adapter vegaconnect • pc with pactware • currentinstrumentsoftwareasfile youcanfindthecurrentinstrumentsoftwareaswellasdetailed information on the procedure under "www.Vega.Com/downloads" and "so...

  • Page 48: 9 Dismount

    48 9 dismount vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "m...

  • Page 49: 10 Supplement

    49 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 10 supplement 10.1 technical data general data materials,wettedparts Ʋ transducer pvdf Ʋ sealtransducer/processfitting epdm,fkm Ʋ processfittingg2din3852-a-b pvdf Ʋ processfitting2npt asmeb1.20.1 materials,non-wettedparts Ʋ hou...

  • Page 50

    50 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 referenceconditionstomeasuringaccuracy(accordingtodinen60770-1) reference conditions according to din en 61298-1 Ʋ temperature +18 … +30 °c (+64 … +86 °f) Ʋ relative humidity 45 … 75 % Ʋ air pressure 860 … 1060 mbar/86 … 106 kp...

  • Page 51

    51 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 process conditions process pressure -20 … 200 kpa/-0.2 … 2 bar (-2.9 … 29 psig) process temperature (transducer temperature) Ʋ sealepdm -40 … +80 °c (-40 … +176 °f) Ʋ sealfkm -20 … +80 °c (-4 … +176 °f) vibration resistance mec...

  • Page 52

    52 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 Ʋ up to 5000 m (16404 ft) above sea level ii protection rating (iec 61010-1) i functional safety (sil) functionalsafetyisalreadyactivatedoninstrumentswithsilqualificationexfactory.Oninstru- mentswithoutsilqualificationexfactory...

  • Page 53

    53 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produ...

  • Page 54

    54 notes vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603.

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    55 notes vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603.

  • Page 56

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28779-en-150603 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...