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- VEGASON 62
- Operating Instructions Manual
Vega VEGASON 62 Operating Instructions Manual - 4 Mounting
11
4Mounting
VEGASON 62 • 4 … 20 mA/HART - four-wire
28779-EN-150603
4 Mounting
4.1 General instructions
Makesurethatallpartsoftheinstrumentcomingindirectcontact
with the process, especially the sensor element, process seal and
processfitting,aresuitablefortheexistingprocessconditions,such
as process pressure, process temperature as well as the chemical
properties of the medium.
Youcanfindthespecificationsinchapter"Technical data" and on the
nameplate.
Select an installation position you can easily reach for mounting and
connectingaswellaslaterretrofittingofadisplayandadjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the display and adjustment module in four
differentpositions(eachdisplacedby90°).
Usetherecommendedcables(seechapter"Connecting to power
supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cableentry.Rainandcondensationwatercanthusdrainoff.Thisap-
plies mainly to outdoor mounting as well as installation in areas where
high humidity is expected (e.g. through cleaning processes) or on
cooled or heated vessels.
Fig. 2: Measures against moisture ingress
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protective caps as transport protection.
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
The reference plane for the measuring range is the lower edge of the
transducer.
Makesurethataminimumdistancefromthereferenceplane-the
so-calleddeadzone,inwhichmeasurementisnotpossible-is
Suitability for the process
conditions
Installation position
Moisture
Cableentries-NPT
thread
Referenceplanefor
measuring range
Summary of VEGASON 62
Page 1
Operating instructions ultrasonic sensor for continuous level measurement vegason 62 4 … 20 ma/hart - four-wire document id: 28779.
Page 2: Contents
2 contents vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group .................................................
Page 3
3 contents vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 9.2 disposal ......................................................................................................................... 48 10 supplement 10.1 technical data ................................................................
Page 4: 1 About This Document
4 1 about this document vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Please...
Page 5: 2 For Your Safety
5 2 for your safety vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the...
Page 6
6 2 for your safety vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thedevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byaffixingthecemarking,weco...
Page 7: 3 Product Description
7 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 3 product description 3.1 configuration the scope of delivery encompasses: • ultrasonicsensor • documentation – quick setup guide vegason 62 – instructions for optional instrument features – ex-specific"safety instructio...
Page 8
8 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • instrument type • article and serial number device • article numbers, documentation • technical data: for example approvals, process temperature, processfitting/material,signaloutput,powersupply,protection • silidentif...
Page 9
9 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device. The delivery must be checked for completeness and possible t...
Page 10
10 3 product description vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 the protective cover protects the sensor housing against soiling and intense heat from solar radiation. Youwillfindadditionalinformationinthesupplementaryinstructions manual "protective cover" (document-id 34296). Flang...
Page 11: 4 Mounting
11 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 4 mounting 4.1 general instructions makesurethatallpartsoftheinstrumentcomingindirectcontact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as proces...
Page 12
12 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 maintained.Theexactvalueofthedeadzoneisstatedinchapter "technical data". 1 2 fig. 3: minimum distance to the max. Level 1 dead zone 2 reference plane information: if the medium reaches the transducer, buildup can form on it and cau...
Page 13
13 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 warning: the housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. When mounting the sensor, keep a distance of at least 200 mm (7.874 in) to the vessel wall. If th...
Page 14
14 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 fig. 6: vessel with conical bottom socket pieces should be dimensioned so that the lower end of the transducer protrudes at least 10 mm (0.394 in) out of the socket. Ca. 10 mm fig. 7: recommended socket mounting ifthereflectiveprop...
Page 15
15 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 d d h 100 mm/4" 150 mm/6" 200 mm/8" 300 mm/12" 400 mm/16" 500 mm/20" h fig. 8: deviating socket dimensions in liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. ...
Page 16
16 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 if large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small,inclinedsheetmetalorplasticbafflesabovetheinstallations scatter the ultrasonic signals and a...
Page 17
17 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 fig.13:inflowingliquid throughtheactionoffilling,stirringandotherprocessesinthevessel, dense foams which considerably damp the emitted signals may form on the product surface. If foams are causing measurement errors, the sensor sho...
Page 18
18 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 max. Min. 1 fig. 14: standpipe in the tank 1 vent hole: ø 5 … 10 mm (0.197 … 0.394 in) vegason 62 can be used from tube diameters of 50 mm (1.969 in). Avoid large gaps and thick welding joints when connecting the tubes. Generally c...
Page 19
19 4mounting vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • installationinthecentreoftheflumeandverticaltotheliquid surface • distancetotheoverfallorifice • distanceoforificeopeningaboveground • min.Distanceoftheorificeopeningtobottomwater • min.Distanceofthesensortomax.Storagelevel 2 3 ....
Page 20
20 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must onl...
Page 21
21 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 ofpotentialdifferenceswhichcancausemalfunctions.Makesure thatthereissufficientpotentialequalisationfromthesystemsideor realisetheconnectionviaswitchingamplifier. 5.2 connection procedure proceed as follows: 1. Un...
Page 22
22 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 fig. 17: connection steps 5 and 6 5.3 wiring plan, double chamber housing 1 2 3 4 5 fig. 18: double chamber housing 1 housing cover, connection compartment 2 blind plug or plug m12 x 1 for vegadis 61 (optional) 3...
Page 23
23 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 1 3 2 display 1 2 5 6 7 8 i²c fig. 19: electronics compartment, double chamber housing 1 plug connector for vegaconnect (i²c interface) 2 internal connection cable to the connection compartment 3 terminals for ve...
Page 24
24 5 connecting to power supply vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 4 ... 20 ma pe / l / n l1 n gnd 1 2 1 2 3 4 4...20ma is fig. 21: wiring plan, double chamber housing 1 voltage supply 2 signal output 5.4 switch-on phase after connecting vegason 62 to power supply or after a vol...
Page 25: Module Plicscom
25 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 6 set up with the display and adjustment module plicscom 6.1 insert display and adjustment module the display and adjustment module can be inserted into the sensor and removed again at any time...
Page 26
26 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 6.2 adjustment system 1 2 fig. 23: display and adjustment elements 1 lc display 2 indication of the menu item number 3 adjustment keys • [ok] key: – movetothemenuoverview – confirmselectedmenu ...
Page 27
27 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 approx. 60 minutes after the last pressing of a key, an automatic reset tomeasuredvalueindicationistriggered.Anyvaluesnotconfirmed with [ok] will not be saved. 6.3 setup steps inhart-multidropm...
Page 28
28 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 1. Movefromthemeasuredvaluedisplaytothemainmenuby pushing [ok]. ▶ basic adjustment display diagnostics service info 2. Select the menu item "basic adjustment" with [->]andconfirm with [ok]. Now...
Page 29
29 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 with solids, you can also choose between "powder/dust", "granular/ pellets" or "ballast/pebbels". Through this additional selection, the sensor is adapted perfectly to the product and measureme...
Page 30
30 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 in this menu item you can enter an unambiguous designation for the sensor, e.G. The measurement loop name or the tank or product des- ignation. In digital systems and in the documentation of la...
Page 31
31 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 scaling 0 % = 0.0 l 100 % = 100.0 l an already integrated background lighting can be adjusted via the adjustment menu. The function depends on the level of the supply voltage, see operating ins...
Page 32
32 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 the "false echo curve" displays the saved false echoes (see menu "service") of the empty vessel as signal strength in "db" over the measuring range. Upto3000measuredvaluesarerecorded(dependingo...
Page 33
33 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 false signal suppression change now? Proceed as follows: 1. Movefromthemeasuredvaluedisplaytothemainmenuby pushing [ok]. 2. Select the menu item "service" with [->]andconfirmwith[ok]. Now the m...
Page 34
34 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 max.Current 3) 20 ma 20.5 ma the values in bold font represent the data of the factory setting. In hart multidrop mode, the current is constantly 4 ma. This value does not change even in case o...
Page 35
35 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 function resetvalue sensor address 126 max.Adjustment 0 m(d) min.Adjustment meas.Rangeendinm(d) 5) medium liquid vessel form not known damping 0 s linearization linear sensor-tag sensor display...
Page 36
36 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • français • espanõl • pycckuu • italiano • netherlands • japanese • chinese language german the functional safety is already activated ex factory for instruments withsilqualification.Forinstru...
Page 37
37 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • measuredvaluepresentation • adjustment • medium • vessel form • damping • linearisation curve • sensor-tag • displayed value • display unit • scaling • current output • unitofmeasurement • la...
Page 38
38 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 date of manufacture 24.March2015 software version 3.80 • date of last change using pc: date of the last change of sensor parametersviapc,e.G.24.March2015 last change using pc 24.March2015 • sen...
Page 39
39 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 display basic adjustment 2 ▶ display diagnostics service info displayed value 2.1 scaled display unit 2.2 volume m³ scaling 2.3 0 % = 0.0 m³ 100 % = 100.0 m³ backlight 2.4 switchedoff ▼ diagnos...
Page 40
40 6setupwiththedisplayandadjustmentmoduleplicscom vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 info basic adjustment 5 display diagnostics service ▶ info instrument type 5.1 serial number 12345678 date of manufacture 5.2 24.March2015 software version 3.80 last change using pc 5.3 10. Apr...
Page 41: Adjustment Programs
41 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 7 set up with pactware and other adjustment programs 7.1 connectthepcviavegaconnect 3 1 2 fig. 25: connection of the pc via vegaconnect directly to the sensor 1 usb cable to the pc 2 vegac...
Page 42
42 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • vegaconnect • power supply unit or processing system 1 6 2 4 7 5 3 open twist usb lock fig. 27: connecting the pc via hart to the signal cable 1 vegason 62 2 hartresistance250Ω(optionald...
Page 43
43 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 further setup steps are described in the operating instructions manu- al "dtm collection/pactware"attachedtoeachdtmcollectionand which can also be downloaded from the internet. Detailed de...
Page 44
44 7 set up with pactware and other adjustment programs vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 7.4 saving the parameter adjustment data it is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. Thevegadtmco...
Page 45
45 8maintenanceandfaultrectification vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 8 maintenanceandfaultrectification 8.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 8.2 rectifyfaults the operator of the system is responsible for ...
Page 46
46 8maintenanceandfaultrectification vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 in ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Error cause rectification e013 no measured val- ue available sensor in boot phase sensordoesnotfindanecho,e...
Page 47
47 8maintenanceandfaultrectification vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 • interface adapter vegaconnect • pc with pactware • currentinstrumentsoftwareasfile youcanfindthecurrentinstrumentsoftwareaswellasdetailed information on the procedure under "www.Vega.Com/downloads" and "so...
Page 48: 9 Dismount
48 9 dismount vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 9 dismount 9.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "m...
Page 49: 10 Supplement
49 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 10 supplement 10.1 technical data general data materials,wettedparts Ʋ transducer pvdf Ʋ sealtransducer/processfitting epdm,fkm Ʋ processfittingg2din3852-a-b pvdf Ʋ processfitting2npt asmeb1.20.1 materials,non-wettedparts Ʋ hou...
Page 50
50 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 referenceconditionstomeasuringaccuracy(accordingtodinen60770-1) reference conditions according to din en 61298-1 Ʋ temperature +18 … +30 °c (+64 … +86 °f) Ʋ relative humidity 45 … 75 % Ʋ air pressure 860 … 1060 mbar/86 … 106 kp...
Page 51
51 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 process conditions process pressure -20 … 200 kpa/-0.2 … 2 bar (-2.9 … 29 psig) process temperature (transducer temperature) Ʋ sealepdm -40 … +80 °c (-40 … +176 °f) Ʋ sealfkm -20 … +80 °c (-4 … +176 °f) vibration resistance mec...
Page 52
52 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 Ʋ up to 5000 m (16404 ft) above sea level ii protection rating (iec 61010-1) i functional safety (sil) functionalsafetyisalreadyactivatedoninstrumentswithsilqualificationexfactory.Oninstru- mentswithoutsilqualificationexfactory...
Page 53
53 10 supplement vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603 10.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produ...
Page 54
54 notes vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603.
Page 55
55 notes vegason 62 • 4 … 20 ma/hart - four-wire 28779-en-150603.
Page 56
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 28779-en-150603 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...