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Vega VEGAWAVE 61 Operating Instructions Manual

Summary of VEGAWAVE 61

  • Page 1

    Operating instructions vibrating level switch for powders vegawave 61 - namur document id: 32249.

  • Page 2: Contents

    2 contents vegawave 61 • - namur 32249-en-140625 contents 1 about this document 1.1 function ........................................................................................................................... 4 1.2 target group ...................................................................

  • Page 3

    3 contents vegawave 61 • - namur 32249-en-140625 supplementary documentation information: supplementary documents appropriate to the ordered version come withthedelivery.Youcanfindthemlistedinchapter"product descrip- tion". Instructions manuals for accessories and replacement parts tip: to ensure re...

  • Page 4: 1  About This Document

    4 1 about this document vegawave 61 • - namur 32249-en-140625 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenanceandfaultrectification.Pleasereadthisinforma- t...

  • Page 5: 2  For Your Safety

    5 2 for your safety vegawave 61 • - namur 32249-en-140625 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the requir...

  • Page 6

    6 2 for your safety vegawave 61 • - namur 32249-en-140625 2.5 safety label on the instrument the safety approval markings and safety tips on the device must be observed. 2.6 ce conformity thisdevicefulfillsthelegalrequirementsoftheapplicableecguide- lines.Byattachingthecemark,vegaprovidesaconfirmati...

  • Page 7: 3  Product Description

    7 3 product description vegawave 61 • - namur 32249-en-140625 3 product description 3.1 configuration the scope of delivery encompasses: • vegawave 61 point level switch • documentation – this operating instructions manual – safetymanual"functional safety (sil)"(optional) – supplementaryinstructions...

  • Page 8

    8 3 product description vegawave 61 • - namur 32249-en-140625 it is designed for industrial use in all areas of process technology and is preferably used for bulk solids. Typicalapplicationsareoverfillanddryrunprotection.Thankstoits simple and robust measuring system, vegawave 61 is virtually unaf- ...

  • Page 9

    9 3 product description vegawave 61 • - namur 32249-en-140625 3.4 storage and transport your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on iso 4180. The packaging of standard instruments consists of environm...

  • Page 10: 4  Mounting

    10 4 mounting vegawave 61 • - namur 32249-en-140625 4 mounting 4.1 general instructions make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,such as process pres...

  • Page 11

    11 4 mounting vegawave 61 • - namur 32249-en-140625 warning: the housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing. Use the hexagon above the thread for screwing in. 4.2 mounting instructions the vibrating element should protrude ...

  • Page 12

    12 4 mounting vegawave 61 • - namur 32249-en-140625 20° fig. 4: horizontal installation ifvegawave61ismountedinthefillingstream,unwantedfalse measurement signals can be generated. For this reason, mount vegawave 61 at a position in the vessel where no disturbances, e.G. Fromfillingopenings,agitators...

  • Page 13

    13 4 mounting vegawave 61 • - namur 32249-en-140625 screwing it in. When the hexagon touches the seal, the thread can still beturnedbyapprox.Halfaturn.Thisissufficienttoreachtherecom- mended installation position. Inthecaseofflangeversions,theforkisalignedwiththeflangeholes. 1 fig. 6: horizontal ins...

  • Page 14

    14 5 connecting to power supply vegawave 61 • - namur 32249-en-140625 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: • connect only in the complete absence of line voltage inhazardousareasyoumusttakenoteoftherespectiveregulations, con...

  • Page 15

    15 5 connecting to power supply vegawave 61 • - namur 32249-en-140625 fig. 8: connection steps 5 and 6 6. Insert the wire ends into the open terminals according to the wir- ing plan 7. Press down the opening levers of the terminals, you will hear the terminal spring closing 8. Check the hold of the ...

  • Page 16

    16 5 connecting to power supply vegawave 61 • - namur 32249-en-140625 5 5 5 5 1 2 4 3 fig. 9: material versions, single chamber housing 1 plastic (not with eex d) 2 aluminium 3 stainless steel (not with eex d) 4 stainless steel, electropolished (not with eex d) 5 filter element for pressure compensa...

  • Page 17

    17 5 connecting to power supply vegawave 61 • - namur 32249-en-140625 + - + - 1 2 3 4 3 2 1 fig. 11: wiring plan - external simulation key 1 namuramplifier 2 bridge 3 external simulation key 5.4 wiring plan - version ip 66/ip 68, 1 bar 1 2 fig. 12: wire assignment, connection cable 1 brown (+) and b...

  • Page 18: 6  Setup

    18 6 setup vegawave 61 • - namur 32249-en-140625 6 setup 6.1 general information thefiguresinbracketsrefertothefollowingillustrations. Ontheelectronicsmoduleyouwillfindthefollowingdisplayand adjustment elements: • potentiometerforadaptationtotheproductdensity(1) • dilswitchformodeadjustment-min./max...

  • Page 19

    19 6 setup vegawave 61 • - namur 32249-en-140625 the characteristics reversal can be carried out with the dil switch. Youcanchoosebetweenfallingcharacteristiccurve(switchposition max.)andrisingcharacteristiccurve(switchpositionmin.).Thisal- lows you to output the desired current. Modes • min.-rising...

  • Page 20

    20 6 setup vegawave 61 • - namur 32249-en-140625 level signal current - sensor control lamp rising character- istics min. ≥2.4ma rising character- istics min. ≤1ma fault any ≤1ma flashes 6.4 recurring function test according to iec 61508. Vegawave61isqualifiedinmodea(overfillprotection)forusein meas...

  • Page 21

    21 6 setup vegawave 61 • - namur 32249-en-140625 2,2 i/ma 1 3 t/s 1 2 1,5 fig. 23: flow chart of the function test 1 full signal 2 empty signal check if all the switching conditions occur in the correct sequence and the stated time period. If this is not the case, there is a fault in the measuring s...

  • Page 22

    22 6 setup vegawave 61 • - namur 32249-en-140625 test passed • lowcurrent≥2s • highcurrent≥1s test not passed • low current 4 s • high current 2 s test assessment (splc).

  • Page 23

    23 7maintenanceandfaultrectification vegawave 61 • - namur 32249-en-140625 7 maintenanceandfaultrectification 7.1 maintenance if the instrument is used properly, no special maintenance is required in normal operation. 7.2 rectify faults the operator of the system is responsible for taking suitable m...

  • Page 24

    24 7maintenanceandfaultrectification vegawave 61 • - namur 32249-en-140625 error cause rectification signallampflashesyellow error on the vibrating el- ement check if the vibrating element is damaged or extreme- ly corroded. Interference on the elec- tronics module exchanging the electronics module ...

  • Page 25

    25 7maintenanceandfaultrectification vegawave 61 • - namur 32249-en-140625 8. Compare the settings of the two electronics modules. Set the adjustment elements of the new electronics module to the same setting of the old one. Information: make sure that the housing is not rotated during the electroni...

  • Page 26: 8  Dismount

    26 8 dismount vegawave 61 • - namur 32249-en-140625 8 dismount 8.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel, high temperatures, corrosive or toxic products etc. Takenoteofchapters"mounting"and"connecting to power supp...

  • Page 27: 9  Supplement

    27 9 supplement vegawave 61 • - namur 32249-en-140625 9 supplement 9.1 technical data general data material 316l corresponds to 1.4404 or 1.4435 materials, wetted parts Ʋ processfitting-thread 316l Ʋ processfitting-flange 316l Ʋ process seal klingersil c-4400 Ʋ tuning fork 316l Ʋ extensiontubeø43mm(...

  • Page 28

    28 9 supplement vegawave 61 • - namur 32249-en-140625 current consumption Ʋ fallingcharacteristics(max.) ≥2.4mauncovered/≤1macovered Ʋ risingcharacteristics(min.) ≤1mauncovered/≥2.4macovered Ʋ fault message ≤1ma necessary processing system namur processing system according to iec 60947-5-6 (en50227/...

  • Page 29

    29 9 supplement vegawave 61 • - namur 32249-en-140625 electromechanical data - version ip 66/ip 67 and ip 66/ip 68; 0.2 bar cable entry/plug 1) Ʋ single chamber housing – 1xcableglandm20x1.5(cable:ø5…9mm),1x blind plug m20 x 1.5 or: – 1 x closing cap ½ npt, 1 x blind plug ½ npt or: – 1␣xplug(dependi...

  • Page 30

    30 9 supplement vegawave 61 • - namur 32249-en-140625 electrical protective measures protection rating Ʋ plastic housing ip66/ip67(nema4x) Ʋ aluminium and stainless steel stand- ard ip66/ip68(0.2bar),nema6p 2) Ʋ aluminium and stainless housing (optionallyavailable) ip66/ip68(1bar)nema6p overvoltage ...

  • Page 31

    31 9 supplement vegawave 61 • - namur 32249-en-140625 housing in protection ip 66/ip 68 (1 bar) 1 17 mm (4.61") ~ 103 mm (4.06") ø 77 mm (3.03") 1 16 mm (4.57") ~ 150 mm (5.91") ø 84 mm (3.31") m20x1,5 m20x1,5 m20x1,5 1 2 fig. 34: housing versions with protection rating ip 66/ip 68 (1 bar) 1 stainle...

  • Page 32

    32 9 supplement vegawave 61 • - namur 32249-en-140625 ø 34 mm (1.34") 178 mm (7.01") fig. 36: temperature adapter.

  • Page 33

    33 9 supplement vegawave 61 • - namur 32249-en-140625 9.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Only in u.S.A.: further information see patent label at the sensor housing. Vega produktfamilien sind welt...

  • Page 34

    34 notes vegawave 61 • - namur 32249-en-140625.

  • Page 35

    35 notes vegawave 61 • - namur 32249-en-140625.

  • Page 36

    Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 32249-en-140625 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subjec...