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Wacker Neuson BS 60-4s Operator's Manual

Manual is about: Rammer

Summary of BS 60-4s

  • Page 1

    Operator’s manual rammer bs 60-4s 5000184266 02 0411 5 0 0 0 1 8 4 2 6 6 en.

  • Page 2

    Copyright notice © copyright 2011 by wacker neuson production americas llc all rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permissio...

  • Page 3: Foreword

    Foreword wc_tx001489gb.Fm 3 foreword machines covered by this manual machine documentation from this point forward in this documentation, wacker neuson production americas llc will be referred to as wacker neuson. Keep a copy of the operator’s manual with the machine at all times. Use the separate p...

  • Page 4: Foreword

    Foreword 4 wc_tx001489gb.Fm manufacturer’s approval this manual contains references to approved parts, attachments, and modifications. The following definitions apply: approved parts or attachments are those either manufactured or provided by wacker neuson. Approved modifications are those performed...

  • Page 5

    William lahner paul sina vice president of engineering manager, product engineering wacker neuson production americas llc 20 11 -c e- bs 50 -4 -- b s 60 -4 _e n.F m ec declaration of conformity wacker neuson production americas llc, n92w15000 anthony avenue, menomonee falls, wisconsin usa hereby cer...

  • Page 7: Table of Contents

    Wc_bo5000184266_02toc.Fm 7 table of contents bs 60-4s foreword 3 ec declaration of conformity 5 1 safety information 9 1.1 signal words used in this manual ....................................................... 9 1.2 machine description and intended use ................................................

  • Page 8: Table of Contents

    8 wc_bo5000184266_02toc.Fm table of contents bs 60-4s 5.2 periodic maintenance schedule ..........................................................28 5.3 servicing the air cleaner .....................................................................29 5.4 engine oil .....................................

  • Page 9: Bs 60-4

    Bs 60-4 safety information wc_si000440gb.Fm 9 1 safety information 1.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. Noti...

  • Page 10: Safety Information

    Safety information bs 60-4 10 wc_si000440gb.Fm 1.2 machine description and intended use this machine is a vibratory rammer. The wacker neuson rammer consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring- loaded ramming system, a ramming shoe, and a handle. The engine transmits pow...

  • Page 11: Bs 60-4

    Bs 60-4 safety information wc_si000440gb.Fm 11 1.3 safety guidelines for operating the machine operator qualifications only trained personnel are permitted to start, operate, and shut down the machine. They also must meet the following qualifications: • have received instruction on how to properly u...

  • Page 12: Safety Information

    Safety information bs 60-4 12 wc_si000440gb.Fm 1.3.6 never tamper with or disable the function of operating controls. 1.3.7 never use the choke to stop the engine. 1.3.8 never operate the machine in areas where explosions may occur. 1.3.9 read, understand, and follow procedures in the operator’s man...

  • Page 13: Bs 60-4

    Bs 60-4 safety information wc_si000440gb.Fm 13 1.4 operator safety while using internal combustion engines operating safety when running the engine: • keep the area around exhaust pipe free of flammable materials. • check the fuel lines and the fuel tank for leaks and cracks before starting the engi...

  • Page 14: Safety Information

    Safety information bs 60-4 14 wc_si000440gb.Fm 1.5 service safety a poorly maintained machine can become a safety hazard! In order for the machine to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. Personal protective equipment (ppe)...

  • Page 15: Bs 60-4

    Bs 60-4 safety information wc_si000440gb.Fm 15 1.5.6 do not test for spark on gasoline-powered engines if the engine is flooded or the smell of gasoline is present. A stray spark could ignite the fumes. 1.5.7 do not use gasoline or other types of fuels or flammable solvents to clean parts, especiall...

  • Page 16: Labels

    Labels bs 60-4s 16 wc_si000494gb.Fm 2 labels 2.1 label locations f b a h e g m k d c i n l wc_gr007427.

  • Page 17: Bs 60-4S

    Bs 60-4s labels wc_si000494gb.Fm 17 2.2 label meanings label meaning a to start the machine: 1. Move the throttle to the idle position. 2. Push the purge bulb 10 times. 3. Close the choke. 4. Pull the starter rope until engine starts. 5. Move the throttle to the fast position. To stop the machine: 1...

  • Page 18: Labels

    Labels bs 60-4s 18 wc_si000494gb.Fm b warning! Hot surface! C warning! Springs are compressed. Release cover slowly to avoid spring ejection. See the repair manual for proper disassembly instructions. D for optimal control, performance, and minimal hand/arm vibration, grasp handle as shown. Read the...

  • Page 19: Bs 60-4S

    Bs 60-4s labels wc_si000494gb.Fm 19 e guaranteed sound power level in db(a). F caution! Use only clean, filtered gasoline fuel. This label is molded into the cover. If the label becomes illegible, the cover must be replaced. Refer to the parts book for ordering information. G a nameplate listing the...

  • Page 20: Labels

    Labels bs 60-4s 20 wc_si000494gb.Fm l this rammer is equipped with a low oil shutoff switch, it will not allow the engine to operate unless a sufficient amount of oil is present. See section low oil shutoff switch. M this machine may be covered by one or more pat- ents. N wm 100 4-cycle 4000–4200 rp...

  • Page 21: Bs 60-4S

    Bs 60-4s lifting and transporting wc_tx001399gb.Fm 21 3 lifting and transporting 3.1 lifting and transporting see graphic: wc_gr001457 3.1.1 always shut off engine and close fuel valve when transporting machine. 3.1.2 make sure lifting device has enough capacity to hold machine (see identification p...

  • Page 22: Operation

    Operation bs 60-4s 22 wc_tx001488gb.Fm 4 operation 4.1 preparing the machine for first use preparing for first use to prepare your machine for first use: 4.1.1 make sure all loose packaging materials have been removed from the machine. 4.1.2 check the machine and its components for damage. If there ...

  • Page 23: Bs 60-4S

    Bs 60-4s operation wc_tx001488gb.Fm 23 4.3 position of the operator for optimal control, performance, and minimal hand/arm vibration follow the guidelines below when using the machine. • grasp the handle with both hands as shown. • run the rammer at full throttle. • walk behind the rammer. • use the...

  • Page 24: Operation

    Operation bs 60-4s 24 wc_tx001488gb.Fm 4.4 before starting 4.4.1 read safety instructions at the beginning of this manual. 4.4.2 make sure that the gas tank is full. 4.4.3 check engine oil level. 4.4.4 place rammer on loose soil or gravel. Do not start rammer on hard surfaces such as asphalt or conc...

  • Page 25: Bs 60-4S

    Bs 60-4s operation wc_tx001488gb.Fm 25 4.6 stopping see graphic: wc_gr007426 4.6.1 place throttle in the idle position (c2). 4.6.2 shut off the engine by moving the throttle through the detent to the off position (c1). The engine will stop and the fuel valve will close..

  • Page 26: Operation

    Operation bs 60-4s 26 wc_tx001488gb.Fm 4.7 low oil shutoff switch the low oil shutoff switch is designed to prevent engine damage caused by an insufficient amount of oil. When starting the machine: • if the warning light flashes quickly once, this indicates the engine oil level is acceptable. • if t...

  • Page 27: Bs 60-4S

    Bs 60-4s maintenance wc_tx001401gb.Fm 27 5 maintenance 5.1 maintaining the emission control system normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/ser...

  • Page 28: Maintenance

    Maintenance bs 60-4s 28 wc_tx001401gb.Fm 5.2 periodic maintenance schedule the table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Daily before starting aft...

  • Page 29: Bs 60-4S

    Bs 60-4s maintenance wc_tx001401gb.Fm 29 5.3 servicing the air cleaner see graphic: wc_gr001306 never use gasoline or other types of low flash point solvents for cleaning the air filter. A fire or explosion could result. Notice: never run the engine without the main paper air filter (b). Severe engi...

  • Page 30: Maintenance

    Maintenance bs 60-4s 30 wc_tx001401gb.Fm 5.4 engine oil see graphic: wc_gr002431 5.4.1 drain the oil while the engine is still warm. Note: in the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off. Dispose of this liq...

  • Page 31: Bs 60-4S

    Bs 60-4s maintenance wc_tx001401gb.Fm 31 5.5 checking and changing the ramming system oil background lubricating oil is distributed throughout the ramming system by the action of the rammer. Holes drilled in the piston carry oil from the bottom of the rammer to the crankcase as the rammer operates. ...

  • Page 32: Maintenance

    Maintenance bs 60-4s 32 wc_tx001401gb.Fm 5.5.4 remove the sightglass. Clean the threads of the sightglass, then wrap the threads with teflon tape. 5.5.5 add oil to the machine through the sightglass opening in the housing. 5.5.6 stand the machine upright to check the oil level. Add enough oil so tha...

  • Page 33: Bs 60-4S

    Bs 60-4s maintenance wc_tx001401gb.Fm 33 5.6 shoe hardware see graphic: wc_gr005385 on new machines, or after replacing shoe, check and tighten shoe hardware after the first 5 hours of operation. Inspect hardware every week thereafter. Torque hardware as specified. Cast iron shoe plastic shoe torque...

  • Page 34: Maintenance

    Maintenance bs 60-4s 34 wc_tx001401gb.Fm 5.7 long-term storage introduction extended storage of equipment requires preventative maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necessarily appl...

  • Page 35: Bs 60-4S

    Bs 60-4s maintenance wc_tx001401gb.Fm 35 storing the machine perform these remaining steps to store your machine. • wash the machine and allow it to dry. • move the machine to a clean, dry, secure storage location. Block or chock wheels to prevent machine movement. • use touch-up paint as needed to ...

  • Page 36: Basic Troubleshooting

    Basic troubleshooting bs 60-4 36 wc_tx001402gb.Fm 6 basic troubleshooting problem / symptom reason / remedy engine does not start, or stalls. • no fuel in tank. • check engine oil level. • spark plug fouled. • fuel valve closed. Engine does not accelerate, is hard to start, or runs errati- cally. • ...

  • Page 37: Bs 60-4

    Bs 60-4 basic troubleshooting wc_tx001402gb.Fm 37 on machines equipped with the low oil shutoff switch, the engine starts and continues to run but the low oil warning light stays on continuously. • check the switch for proper wire connections. • switch is not functioning properly. Replace the switch...

  • Page 38: Technical Data

    Technical data bs 60-4s 38 wc_td000406gb.Fm 7 technical data 7.1 rammer engine power rating gross power rating per sae j1995. Actual power output may vary due to conditions of specific use. Bs 60-4s 0620323 0620388 0620816 0620819 0620073 0620813 0620387 0620820 engine model type wm 100 engine speed...

  • Page 39: Bs 60-4S

    Bs 60-4s technical data wc_td000406gb.Fm 39 7.2 sound measurements products are tested for sound pressure level in accordance with en iso 11204. Sound power level is tested in accordance with european directive 2000/14/ec - noise emission in the environment by equipment for use outdoors. • the sound...

  • Page 40: Technical Data

    Technical data bs 60-4s 40 wc_td000406gb.Fm.

  • Page 41

    Emission control systems information and warranty wc_tx001768gb.Fm 41 8 emission control systems information and warranty the emission control warranty and associated information is valid only for the u.S.A., its territories, and canada. 8.1 emission control system background information introductio...

  • Page 42

    Emission control systems information and warranty wc_tx001768gb.Fm 42 tampering and altering tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, wacker neuson may deny a warranty claim. Among those acts that constit...

  • Page 43

    Emission control systems information and warranty wc_tx001768gb.Fm 43 applicable epa regulations. All defective parts replaced under this warranty become property of wacker neuson. Exhaust emissions * indicates expendable maintenance items. Warranted only to first scheduled replacement point. Evapor...

  • Page 44

    Emission control systems information and warranty wc_tx001768gb.Fm 44 what is not covered failures other than those resulting from defects in material or workmanship. Any systems or parts which are affected or damaged by owner abuse, tampering, neglect, improper maintenance, misuse, improper fueling...

  • Page 45

    Emission control systems information and warranty wc_tx001768gb.Fm 45 for owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 cfr part 1068, appendix iii), wacker neuson will pay for pre-approved shipping cost...

  • Page 48

    Wacker neuson se, preußenstraße 41, d-80809 münchen, tel.: +49-(0)89-3 54 02-0 fax: +49 - (0)89-3 54 02-390 wacker neuson production americas llc, n92w15000 anthony ave., menomonee falls, wi 53051 tel. : (262) 255-0500 fax: (262) 255-0550 tel.: (800) 770-0957 wacker neuson limited - room 1701–03 & 1...