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WAGO I/O-SYSTEM 750 Manual - 1.4 Safety Notes
Important Comments
• 7
Safety Notes
WAGO-I/O-SYSTEM 750
I/O-Modules
1.4 Safety Notes
Warning
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to be replaced, as
its functionality can no longer be ensured on a long-term basis.
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams).
If it cannot be ruled out that these materials appear in the component
environment, then additional measures are to be taken:
- installation of the components into an appropriate enclosure
- handling of the components only with clean tools and materials.
Attention
Cleaning of soiled contacts may only be done with ethyl alcohol and leather
cloths. Thereby, the ESD information is to be regarded.
Do not use any contact spray. The spray may impair the functioning of the
contact area.
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation
rooms. Access must only be given via a key or tool to authorized qualified
personnel.
The relevant valid and applicable standards and guidelines concerning the
installation of switch boxes are to be observed.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may be destroyed
by electrostatic discharge. When handling the modules, ensure that the
environment (persons, workplace and packing) is well grounded. Avoid
touching conductive components, e.g. gold contacts.
1.5 Scope
This manual describes the Special Module 750-636
DC Drive Controller of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.
Summary of I/O-SYSTEM 750
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Fieldbus independent i/o modules dc drive controller 750-636 manual version 1.0.1.
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Ii • general wago-i/o-system 750 i/o-modules copyright 2007 by wago kontakttechnik gmbh & co. Kg all rights reserved. Wago kontakttechnik gmbh & co. Kg hansastraße 27 d-32423 minden phone: +49 (0) 571/8 87 – 0 fax: +49 (0) 571/8 87 – 1 69 e-mail: info@wago.Com web: http://www.Wago.Com technical su...
Page 3: Content
Content • 3 wago-i/o-system 750 i/o-modules content 1 important comments ................................................................................. 5 1.1 legal principles........................................................................................ 5 1.1.1 copyright ...................
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4 • content wago-i/o-system 750 i/o-modules 2.1.1.9.9 setpoint change on the fly........................................................ 33 2.1.1.9.10 pwm control during positioning ............................................ 35 2.1.1.9.10.1 general ....................................................
Page 5: 1 Important Comments
Important comments • 5 legal principles wago-i/o-system 750 i/o-modules 1 important comments to ensure fast installation and start-up of the units described in this manual, we strongly recommend that the following information and explanations are carefully read and abided by. 1.1 legal principles 1....
Page 6: 1.2 Symbols
6 • important comments symbols wago-i/o-system 750 i/o-modules 1.2 symbols danger always abide by this information to protect persons from injury. Warning always abide by this information to prevent damage to the device. Attention marginal conditions must always be observed to ensure smooth operatio...
Page 7: 1.4 Safety Notes
Important comments • 7 safety notes wago-i/o-system 750 i/o-modules 1.4 safety notes warning switch off the system prior to working on bus modules! In the event of deformed contacts, the module in question is to be replaced, as its functionality can no longer be ensured on a long-term basis. The com...
Page 8: 2 I/o Modules
8 • 750-636 [dc drive controller] view wago-i/o-system 750 i/o-modules 2 i/o modules 2.1 special modules 2.1.1 750-636 [dc drive controller] 2.1.1.1 view 13 14 a+ a- 750-636 p a b e+ e- +24 v +24 v e+, e- p a b a+ a- m status a p a+ b a- e+ e- data contacts power jumper contacts fig. 2.1.1-1: view g...
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750-636 [dc drive controller] • 9 connectors wago-i/o-system 750 i/o-modules field and system levels are electrically isolated. Individual i/o modules can be arranged in any combination when configuring the fieldbus node. An arrangement in groups is not necessary. The dc drive controller receives th...
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10 • 750-636 [dc drive controller] indicators wago-i/o-system 750 i/o-modules 2.1.1.4 indicators led name status function off input e+: signal voltage (0) a green limitswitch _pos on input e+: signal voltage (1) off input e-: signal voltage (0) b green limitswitch _neg on input e-: signal voltage (1...
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750-636 [dc drive controller] • 11 schematic diagram wago-i/o-system 750 i/o-modules 2.1.1.6 schematic diagram 1 2 3 4 5 6 7 8 e+ a p a+ 24 v 0 v e- b a- 750-636 a+ a- e+ e- p +24 v 0 v iec 61131 +5 v 0 v a b 0 v 24 v +5 v +24 v 0 v transient protection 24 v monitoring 5 v generation logic electrica...
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12 • 750-636 [dc drive controller] technical data wago-i/o-system 750 i/o-modules 2.1.1.7 technical data encoder inputs number of inputs 2 (a, b), low active, dc 5 v ... 24 v or open collector input voltage dc -3 v … 30 v signal voltage (0) dc -3 v … +1.5 v signal voltage (1) dc 2.4 v … 30 v input c...
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750-636 [dc drive controller] • 13 technical data wago-i/o-system 750 i/o-modules outputs no. Of outputs 2 (a+, a-), h-bridge output output current 5 a, short-circuit protected output current acc. To ul test point.184 at 100 % pwm and continuous operation 5 a inrush current max. Output type dc13 (u ...
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14 • 750-636 [dc drive controller] technical data wago-i/o-system 750 i/o-modules module-specific data voltage supply via system voltage internal bus (5 v dc) and power jumper contacts (24 v dc) current consumption (system voltage 5 v dc) typ. 50 ma voltage via power jumper contacts dc 20 v … 28 v l...
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750-636 [dc drive controller] • 15 process image wago-i/o-system 750 i/o-modules 2.1.1.8 process image the 750-636 dc drive controller provides 6 bytes of input and output process image to the fieldbus coupler/controller via 1 logical channel. The position data to be sent and received is stored in 4...
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16 • 750-636 [dc drive controller] process image wago-i/o-system 750 i/o-modules 2.1.1.8.2 standard process image if the extended status information is disabled (c1.3 = 0), the process image should resemble the following: offset input data output data 0 s0 status byte s0 c0 control byte c0 1 s1 stat...
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750-636 [dc drive controller] • 17 process image wago-i/o-system 750 i/o-modules 2.1.1.8.3 control bytes and status bytes control byte c0 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 reg _com x x current control _on preset position ing move pos move neg drive is supposed to move in negative direc...
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18 • 750-636 [dc drive controller] process image wago-i/o-system 750 i/o-modules control byte c1 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 error_ quit x x x x extended info_on optimize _on preset input _enable if this bit is set before, or during, a ‘movepos’ or ‘moveneg’ moving process, the p...
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750-636 [dc drive controller] • 19 process image wago-i/o-system 750 i/o-modules status byte s0 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 reg _com error refer ence_ok standstill busy ontarget move pos move neg this bit indicates that drive moves in negative direction. 0: drive does not move in...
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20 • 750-636 [dc drive controller] process image wago-i/o-system 750 i/o-modules register communication (see section 2.1.1.10.4). 0: process data communication enabled. Reg_com 1: register communication enabled. Status byte s1 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 limit switch _neg limit s...
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750-636 [dc drive controller] • 21 process image wago-i/o-system 750 i/o-modules 2.1.1.8.4 process image with extended status information if the extended status information is enabled (c1.3 = 1), it should appear as follows: offset input data output data 0 s0 status byte s0 c0 control byte c0 1 s1 s...
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22 • 750-636 [dc drive controller] process image wago-i/o-system 750 i/o-modules 2.1.1.8.5 extended status bytes extended status byte s2 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 x param _write _failed motion detection timeout overload 24v_ok overflow _warn ing overtem perature overtem peratur...
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750-636 [dc drive controller] • 23 process image wago-i/o-system 750 i/o-modules parameterization status 0: parameterization successfully completed. Param_write _failed 1: wrong parameters. X reserved extended status byte s3 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 x x x x x x x x x reserved ...
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24 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules 2.1.1.9 function description 2.1.1.9.1 operating modes and drive functions the operating modes of the dc drive controller permit positive and negative movement with position feedback and automatically approach a ...
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750-636 [dc drive controller] • 25 function description wago-i/o-system 750 i/o-modules 2.1.1.9.3 stop functions 2.1.1.9.3.1 standard stop standard stop is used for standard motions. The parameters set for the ramp are used (see section 2.1.1.10.2, „i/o module-specific parameter data, parameter 0“)....
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26 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules source name description configuration parameter overtravel minimum drive distance for gearbox clearance compensation. The sign determines the direction from which the setpoint position is to be approached. Config...
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750-636 [dc drive controller] • 27 function description wago-i/o-system 750 i/o-modules 2.1.1.9.6 prestop prestop increases the positioning accuracy in both base and auto modes. Every drive direction has its own prestop value. The direction-dependent value is considered during the positioning proces...
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28 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules example 2: ip ap hp = sp ad bd pu = bd pd = 0 rt = 0 oz = 0 ot = 0 + - fig. 2.1.1-8: example 2 g063611x the braking distance initializes the prestop. The motor turn-off position is below the setpoint position. Du...
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750-636 [dc drive controller] • 29 function description wago-i/o-system 750 i/o-modules 2.1.1.9.8.1 positioning with activated optimization example 4: ad bd ip hp ap = sp pu = 0 pd = 0 rt = 0 oz = 1 ot = 0 pu pd + - fig. 2.1.1-10: example 4 g063613x zero (0) initializes the prestop for the up direct...
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30 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules 2.1.1.9.8.2 positioning with enabled optimization and retry not equal to 0 (loop traverse) example 6: pu = 0 pd = 0 rt = 4 oz = 1 ot = 0 ap = sp ip ip ip sp hp = sp hp ap ap ad ad ad bd bd pd pu hp pu pd pd pu + ...
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750-636 [dc drive controller] • 31 function description wago-i/o-system 750 i/o-modules 2.1.1.9.8.4 positioning with negatively initialized overtravel example 8: ip ap hp = sp ad bd ot pu = bd pd = bd rt = 0 oz = 0 ot = -v - + fig. 2.1.1-14: example 8 g063617x the negatively initialized overtravel f...
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32 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules 2.1.1.9.8.5 positioning with positively initialized overtravel example 10: ad bd ip hp = sp ap = sp + pd pu = bd pd = bd rt = 0 oz = 0 ot = +v ot + - fig. 2.1.1-16: example 10 g063619x the positively initialized ...
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750-636 [dc drive controller] • 33 function description wago-i/o-system 750 i/o-modules 2.1.1.9.8.6 positioning with negatively initialized overtravel at too little distance example 12: pu = bd pd = bd rt = 1 oz = 0 ot = -v bd ad ot ip ap = hp + pd hp = ip - (pu + pd) sp ip ap = sp - pu hp = sp pu o...
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34 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules example 13: ip ad bd ot pu = bd pd = bd rt = 0 oz = 0 ot = -v + - set point adjustment ap_new hp = sp_new sp_old fig. 2.1.1-19: example 13 g063622e the i/o module detects that it is possible to approach the new s...
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750-636 [dc drive controller] • 35 function description wago-i/o-system 750 i/o-modules 2.1.1.9.10 pwm control during positioning 2.1.1.9.10.1 general it is possible to enable pwm control independently of the drive mode. Basically, pwm control will have no impact on the direction and the number of m...
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36 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules p3: the duration of phase p3 results from the total duration and the subtraction of all other phases: p3 = ptot –(p1 + p2 + p4 + p5). P4: a waypoint in the direction of travel before the setpoint position determi...
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750-636 [dc drive controller] • 37 function description wago-i/o-system 750 i/o-modules example 16, "shutdown_distance is reached in phase p2": p1 p4 p2 p5 0 % 50 % 100 % pwm duty cycle ramptime_start currentlimit_time ramptime_stop shutdown_distance > prestop currentcontrol_pwm prestop currentlimit...
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38 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules example 18, "approach without currentcontrol_pwm": p1 p2 0 % p3 p5 50 % 100 % pwm duty cycle ramptime_start currentlimit_time ramptime_stop currentlimit_pwm pwm 100 % prestop set point position fig. 2.1.1-25: exa...
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750-636 [dc drive controller] • 39 function description wago-i/o-system 750 i/o-modules example 20, "approach with currentcontrol_pwm = f(currentcontrol_on), version 2": p1 p2 p3 p5 control.Currentcontrol_on = 0 control.Currentcontrol_on = 0 control.Current- control_on = 0 0 % 50 % 100 % pwm d uty c...
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40 • 750-636 [dc drive controller] function description wago-i/o-system 750 i/o-modules 2.1.1.9.11 standstill condition during the execution of the motion commands, the braking distance of the drive is determined at every stop. The braking distance is covered when the module detects the motor stands...
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750-636 [dc drive controller] • 41 function description wago-i/o-system 750 i/o-modules 2.1.1.9.12 maximum pulse frequency of the incremental encoder common 24 v dc collector motors normally have a maximum revolution speed of approximately 4,600 min -1 . Common incremental encoders provide 1 … 10,00...
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42 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10 configuration of the i/o module via the parameter channel defined parameters indexed via parameter addresses configure the i/o module with the parameter channel. Gene...
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750-636 [dc drive controller] • 43 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2 i/o module-specific parameter data the following parameters and parameter addresses are defined for the dc drive controller: parameter description parameter address...
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44 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.1 ramptime_start, ramptime_stop parameter address function access factory setting 0 ramptime_start, ramptime_stop r/w 0x1111 bit 0 ... 7: duration of the start ramp...
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750-636 [dc drive controller] • 45 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.3 prestop_neg parameter address function access factory setting 2 prestop_neg r/w 0x0064 prestop value negative direction [0 ... 65535] the configured value determi...
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46 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.5 standstill_limit, positioning_retry, stopmode_pwrup parameter address function access factory setting 4 standstill_limit positioning_retry stopmode_pwrup r/w 0x00...
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750-636 [dc drive controller] • 47 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.6 presetvalue parameter address function access factory setting 5 presetvalue (highword) r/w 0x0000 6 presetvalue (lowword) r/w 0x0000 if the terminal detects the p...
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48 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.8 triggermode_inputs, stop_mode, directionreversal_delay parameter address function access factory setting 8 triggermode_inputs stop_mode directionreversal_delay r/...
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750-636 [dc drive controller] • 49 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.9 filter_time parameter address function access factory setting 9 filter_time r/w 0xaaaa filter_time debounce time of the digital inputs with n times 3ms. Bit 0...3...
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50 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.10 shutdown_distance parameter address function access factory setting 10 shutdown_distance (highword) r/w 0x0000 11 shutdown_distance (lowword) r/w 0x0000 shutdown...
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750-636 [dc drive controller] • 51 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.11 currentlimit_pwm, currentcontrol_pwm parameter address function access factory setting 12 currentlimit_pwm currentcontrol_pwm r/w 0xc8c8 bit 0 ... 7: currentlimi...
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52 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.2.12 currentlimit_time, motiondetectiontimeout parameter address function access factory setting 13 currentlimit_time motiondetectiontimeout r/w 0x0000 bit 0 ... 7: c...
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750-636 [dc drive controller] • 53 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.3.2 register structure 2.1.1.10.3.2.1 parameter data (register 56) register 56 contains the parameter data to be read or written. Depending on the access type, either...
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54 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules the following data is written by the module and read by the application register 57, parameter channel register 1 bit 7 6 5 4 3 2 1 0 response parameter a7 a6 a5 a4 a3 a2 a1 a...
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750-636 [dc drive controller] • 55 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.4 register communication the values are set via control and status bytes c0/s0 for addressing and via data bytes d0 and d1 for the transmission of the values to be se...
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56 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.4.1 control and status byte for register communication the following tables show the assignment of the control bytes and status bytes for register communication. Cont...
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750-636 [dc drive controller] • 57 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.5 process of parameter transmission the parameter data exchange between the application and module is made via a request/response process. The application initiates a...
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58 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.5.2 example: (coming soon) request (application) parameter value indicates tgl_ms != tgl_sm initiate instruction prm_rw = true write access more_prm = false parameter...
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750-636 [dc drive controller] • 59 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.6 parameter data sets 2.1.1.10.6.1 available parameter data sets the module provides three different parameter data sets. Actual (1) user settings (2) factory default...
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60 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules 2.1.1.10.6.1.3 factory default (3) the parameter data set factory default (3) offers users the possibility to load a parameter set that allows for a well-defined operating sta...
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750-636 [dc drive controller] • 61 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules after writing the parameter data set; i.E., closing the parameter channel, the module validates the received parameters. An additional checksum verification; e.G., via data ba...
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62 • 750-636 [dc drive controller] configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules register bit 8 ... 15 bit 0 ... 7 3 session request 4 session response 2.1.1.10.6.4.3 command overview the following tables show the relevant commands for register 3 and the e...
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750-636 [dc drive controller] • 63 configuration of the i/o module via the parameter channel wago-i/o-system 750 i/o-modules.
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Wago kontakttechnik gmbh & co. Kg postfach 2880 • d-32385 minden hansastraße 27 • d-32423 minden phone: 05 71/8 87 – 0 fax: 05 71/8 87 – 1 69 e-mail: info@wago.Com internet: http://www.Wago.Com.