Waukesha 200 series Operation, Maintenance And Parts Manual - List of Contents
5
95-03009
LIST OF CONTENTS
WAUKESHA 200 SERIES CENTRIFUGAL PUMPS
SAFETY .................................................
2-3
General Safety Instructions ........................ 2
Warnings, Cautions, Notes ........................ 3
WARRANTY ..........................................
4
INTRODUCTION ...................................
4
General Information .................................... 4
Ordering/Returning Parts ........................... 4-50
Shipping Damage ....................................... 4
Hidden Damage or Warranty Claim ........... 4
Pump and Seal Identification ........................ 6-7
SPECIFICATIONS ................................
8
Capacities ................................................... 8
INSTALLATION
Weights - Pump ................................................ 51
Dimensions ...................................................... 9-10
Installing Pump ........................................... 11-12
Discharge Position ...................................... 12
Water Cascade Option
Type 1C SEAL ............................................ 13
Hose Fitting ................................................. 13
Type 4 Flush Housing................................. 13
Pump Rotation ................................................. 14
Electrical Connections, Motor ....................... 14
Motor Overload Conditions ........................ 18
Ammeter Test ............................................. 18
OPERATION
Prior to first operation .................................... 14
Clean Pump and Piping .............................. 14
Final Pump Check ...................................... 14
Seal Flush .......................................................... 15
Priming Pump .................................................... 15
Operation Considerations ............................. 16
CLEANING SAFETY PROCEDURES ............. 16
TROUBLESHOOTING GUIDE .............
17
MAINTENANCE
Cleaning and Repair Disassembly ................... 19
Water Cascade ........................................... 19
Type 1 Seal ................................................. 20
Backplate Assembly ................................... 21
Backplate/Impeller Assembly Clearance ... 21
Type 4 Seal ................................................. 21
MOTORS
Baldor® Motor Maintenance ...................... 24
U.S. Electrical Motors Maintenance .......... 25
SEALS ............................................................... 26
Seal Kits ...................................................... 26
Seals; All Pumps ......................................... 28
Recommended Spare Parts ..................... 28
Commercial Seals ....................................... 29
Metric Pump Notes.......................................... 27- 28
Motor Shims ..................................................... 28
PARTS LISTS
2045 COMPONENTS ................................. 30
2065 COMPONENTS ................................. 31
2065LV-2065HV COMPONENTS .............. 32
2085 COMPONENTS ................................. 33
2085LV-2085 HV COMPONENTS ............. 34
2105 COMPONENTS ................................. 35
Recommended Spare Parts ..................... 30-35
INDUSTRIAL CASINGS ................................... 36
PEDESTAL BASE MOUNTS ...............
37
Description/Specifications ................................ 37
INSTALLATION ....................................
Motor HP and RPM ..................................... 38
Base ............................................................ 38
Dimensions
STYLE A ...................................................... 39
STYLE B & C .............................................. 40
Weights - Pedestal .................................... 51
MAINTENANCE
Disassermbly .............................................. 41
Cartridge Seals ........................................... 43
Pump Assembly .......................................... 43-44
Housing Lubrication .................................... 44
PARTS LISTS
Cartridge Seals ........................................... 45
Small Bore Assembly ................................. 46-47
Large Bore Assembly ................................. 48-49
Recommended Spare Parts ..................... 47, 49
HOW TO ORDER PARTS
........................ 50
How to Return Parts .......................................... 50
EQUIPMENT INFORMATION ..............
50
DISTRIBUTOR INFORMATION ...........
50