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  5. Installation Instructions And Owner's Manual

Wayne-Dalton 9405 Installation Instructions And Owner's Manual

Manual is about: Torque Master Plus Residential Standard Lift Windload

Summary of 9405

  • Page 1

    This installation document is available at no charge from: - your local wayne dalton sales center, or - online at www.Wayne-dalton.Com, or - by mailing to: wayne dalton, a division of overhead door corporation, p.O. Box 67, mt. Hope, oh., 44660 ©copyright 2017 rev1_07/21/2017 part number t a b l e o...

  • Page 2: Warning

    Important safety instructions definition of key words used in this manual: warning indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury. Caution property damage or injury can result from failure to follow instructions. Important: required step for...

  • Page 3

    12” to 18” apart. For fully adjustable track: for the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstri...

  • Page 4

    Door section identification graduated end and center hinges are always pre-attached at the top of each section (except top section) and the graduated end hinges are stamped for identification, #1, #2, #3, and #4 (#4 only on five section doors). The stamp identifies the stacking sequence of the secti...

  • Page 5

    5 a. Flag angles (as required): a1. Quick install (q.I.) flag angles a2. Fully adjustable (f.A.) flag angles b. Jamb brackets (as required): b1. Quick install (q.I.) jamb brackets b2. Fully adjustable (f.A.) jamb brackets c. Track rollers (as required): c1. Short stem track rollers c2. Long stem tra...

  • Page 6: Warning

    Installation before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Note: reference tds 160 for general garage door terminology at www.Dasma...

  • Page 7

    Long stem track roller double graduated end hinge (hinge tube) bottom section counterbalance lift cable short stem track roller bottom corner bracket warning label bottom weather seal #1 single graduated end hinge (hinge tube) short stem track roller bottom section counterbalance lift cable bottom c...

  • Page 8

    1/4” - 20 x 11/16” self drilling screws. Fasten center of the strut as shown to the rib using (2) 1/4” - 14 x 5/8” self tapping screws, one 6” to the left and one 6” to the right of the center line of the top door section. = = (2) 1/4”-14 x 5/8” self tapping screws (2) 1/4”-14 x 5/8” self tapping sc...

  • Page 9: Warning

    Center hinge(s) center hinge(s) left graduated end hinge with short stem track roller right graduated end hinge with short stem track roller 1/4”-14 x 5/8” self tapping screw locations 1/4”-14 x 5/8” self tapping screw locations left double graduated end hinge with long stem track roller right doubl...

  • Page 10: Warning

    Attaching cable lift sheaves 11 place a 3/8” - 16 x 1-1/2” truss head bolt through the sheave plate hole in the horizontal track and slide the sheave over the end of the bolt, as shown. Secure the sheave using (1) 3/8” - 16 hex nut. Repeat for the other side and loop the counterbalance lift cables o...

  • Page 11: Warning

    Important: spring restraint cables must be taut and equalized. Locking pliers note: this illustration shows the outside of the door in the open position. Bottom section track roller 5/16”-18 x 3-3/4” eye bolt horizontal track extension spring back view front view spring restraint cable spring restra...

  • Page 12

    Attaching weather seal 17 permanently attach the weatherstrips on both door jambs and header. The weatherstrips were temporarily attached in preparing the opening, in the pre-installation section of this manual. Note: when permanently attaching the weatherstrips to the jambs, avoid pushing the weath...

  • Page 13: Warning

    Door arm hookup align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure asse...

  • Page 14

    Make one mark 1” (25 mm) up from the center of bottom edge of the bottom section and another mark 2-3/16” (56 mm) up from the first mark. Note: top of step plate can be no higher than 8” from the bottom of the door. Drill a 7/16” (11 mm) hole through the section at each mark and insert the outside s...

  • Page 15: Caution

    Cleaning your garage door important: do not use a pressure washer on your garage door! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a ...

  • Page 16

    The adjacent bottom corner bracket and all cable retention features including milford pins, cotter pins, & clevis pins are under high spring tension. 262484 rev1 01/08/10 warning repairs and adjustments must be made by an experienced door professional or mechanic, using proper tools and instructions...

  • Page 17

    Limited warranty models 9100, 9405 and 9605 wayne dalton, a division of overhead door corporation (“seller”) warrants to the original purchaser of the models 9100, 9405 and 9605 (“product”), subject to all of the terms and conditions hereof, that the product and all components thereof will be free f...

  • Page 18

    If you need assistance, please call 1-866-569-3799 (press option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have. Thank you for your purchase. Please do not return this product to the store after installation is com...