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Wayne-Dalton 9405 Installation instruction and owenrs manual

Manual is about: Torque Master Plus Residential Standard Lift Windload

Summary of 9405

  • Page 1

    This installation document is available at no charge from: - your local wayne dalton sales center, or - online at www.Wayne-dalton.Com, or - by mailing to: wayne dalton, a division of overhead door corporation, p.O. Box 67, mt. Hope, oh., 44660 ©copyright 2017 rev6_07/21/2017 part number t a b l e o...

  • Page 2: Warning

    Important safety instructions definition of key words used in this manual: warning indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury. Caution property damage or injury can result from failure to follow instructions. Important: required step for...

  • Page 3

    12” to 18” apart. For fully adjustable track: for the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstri...

  • Page 4

    (4) 1/4”-20 x 5/8” carriage bolts (as required) 1/4”-20 x 9/16” track bolts (as required) (2) 3/8”- 16 hex nuts (as required) 1/4”- 20 flanged hex nuts (as required) 1/4”-14 x 5/8” self tapping screws (as required) (2) 3/8”-16 x 3/4” truss head bolts 3/8” - 16 x 1-1/2” hex head bolts (as required) 5...

  • Page 5

    5 a. Flag angles (as required): a1. Quick install (q.I.) flag angles a2. Fully adjustable (f.A.) flag angles b. Jamb brackets (as required): b1. Quick install (q.I.) jamb brackets b2. Fully adjustable (f.A.) jamb brackets b3. Windload jamb brackets c. Track rollers (as required): c1. Short stem trac...

  • Page 6

    Door installation instructions before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Note: reference tds 160 for general garage door termin...

  • Page 7

    Attaching strut(s) to section 4 note: refer to door section identification, located in the pre-installation section of this manual or refer to package contents. Refer to the package contents and or breakdown of parts to determine if your door came with struts. Note: larger doors will have color code...

  • Page 8: Warning

    For the intermediate section ii (fourth section (only a five section high door will have a second intermediate section)), use the fourth set of holes. Note: do not install roller slides onto the top section. 1 2 3 4 (2) 1/4”-14 x 5/8” self tapping screws viewing hole strut roller side typical sectio...

  • Page 9

    To the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other side. For angle mount vertica...

  • Page 10: Warning

    Bottom of strut (2) 1/4”-14 x 5/8” self tapping screws top fixture roller slide top section insert short stem track roller attaching drawbar operator bracket 12 note: if you’re installing a drawbar operator, the drawbar operator bracket must be mounted and secured prior to installing top section. Im...

  • Page 11

    3/8”-16 hex nut angle mount 3/8”-16 x 3/4” truss head bolt 1/4”-20 x 9/16” track bolts 1/4”-20 flange hex nuts horizontal track upper slot level vertical track horizontal track angle next level the horizontal track assembly and bolt the horizontal track angle to the first encountered slot in the fla...

  • Page 12

    First, locate the center of the door. Mark a vertical pencil line on the mounting surface above the door, at the center. Measure from the center of the bearing, in one of the end bearing brackets, downwards, to the top the door. Using that measurement, measure that distance upwards from the top of t...

  • Page 13

    Coupler assembly (3) 3/8” - 16 x 1-1/2” hex head screws (3) 3/8” - 16 hex nuts (3) 3/8” washers (3) 3/8” washers (3) 3/8” lock washers coupler halves set screws set screws facing the inside of the door, lay the (2) torsion keyed shafts on the floor. One torsion keyed shaft on the left hand side and ...

  • Page 14: Warning

    Typical center bracket stationary spring cone (2) 3/8”-16 x 1-1/2” hex head bolts (2) 3/8”-16 nuts torsion spring torsion spring stationary spring cone coupler halves coupler assembly (3) 3/8” - 16 x 1-3/4” hex head screws and (3) 3/8” - 16 hex nuts stationary spring cone torsion spring (2) 3/8”-16 ...

  • Page 15: Warning

    Winding bars (steel rods) size of winding bar (inches) spring inner diameter used on 1/2” dia. X 18” 5/8” dia. X 24” 2” and 2-5/8” 3-3/4” locking pliers above third track roller on both sides of door bottom section lock section locking pliers attached to crown leg of vertical track intermediate sect...

  • Page 16

    90° (3) 5/16” bolts and nuts (3) 5/16” bolts and (3) 5/16” nuts perforated angle 5/16” hex nut 5/16”-18 x 1-1/4” hex bolt perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door horizontal track note: repeat the same process for right hand side. Ho...

  • Page 17: Warning

    Door arm hookup align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure asse...

  • Page 18

    Make one mark 1” (25 mm) up from the center of bottom edge of the bottom section and another mark 2-3/16” (56 mm) up from the first mark. Note: top of step plate can be no higher than 8” from the bottom of the door. Drill a 7/16” (11 mm) hole through the section at each mark and insert the outside s...

  • Page 19: Caution

    Cleaning your garage door important: do not use a pressure washer on your garage door! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a ...

  • Page 20

    The adjacent bottom corner bracket and all cable retention features including milford pins, cotter pins, & clevis pins are under high spring tension. 262484 rev1 01/08/10 warning repairs and adjustments must be made by an experienced door professional or mechanic, using proper tools and instructions...

  • Page 21

    Limited warranty models 9100, 9405 and 9605 wayne dalton, a division of overhead door corporation (“seller”) warrants to the original purchaser of the models 9100, 9405 and 9605 (“product”), subject to all of the terms and conditions hereof, that the product and all components thereof will be free f...

  • Page 22

    If you need assistance, please call 1-866-569-3799 (press option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have. Thank you for your purchase. Please do not return this product to the store after installation is com...