Wayne-Dalton 9405 Installation instruction and owenrs manual - page 9
to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb
bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and
vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other
side.
FOR ANGLE MOUNT VERTICAL TRACK ASSEMBLY: Loosely fasten the slots in the wall
angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom
slot in the wall angle, maintain 3/8” to 5/8” spacing as shown between the bottom section
and vertical track. Hang counterbalance lift cable over angle mount. Repeat same process for
other side.
Flag angle lag screw
locations
3/8” to 5/8”
Spacing
Bottom section
Vertical track
Bottom section
Vertical
track
Jamb
bracket
Flag
angle
5/16” x 1-5/8”
Lag screws
Floor
Angle mount
vertical track
assembly
Bottom
section
Riveted
vertical track
assembly
5/16” x 1-5/8”
Lag screws
Vertical
track
Wall
angle
Slot
Stacking Sections
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NOTE: The sections can also be identified by the roller slides that were previously installed,
reference Step Roller Slide. The smallest roller slide attached to the strut of the section
should be stacked on top of the bottom section, with each roller slide increasing as the
sections are stacked. Reference Step Attaching Roller Slides, Door Section Identification or
Breakdown of Parts.
NOTE: Make sure graduated end and center hinges are flipped down, when stacking another
section on top.
NOTE: Larger doors will use long stem track rollers with double graduated end hinges.
Place track rollers into roller slides of remaining sections.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower
section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first;
then end hinges last using 1/4” - 14 x 5/8” self tapping screws.
NOTE: To prevent center hinge leaf from rotating, first secure the top middle hole of the cen-
ter hinge leaf with one 1/4” - 14 x 5/8” self-tapping screw then secure the other two holes.
NOTE: Larger doors with double graduated end hinges, fasten both hinges to connect the
sections using 1/4” - 14 x 5/8” self-tapping screws.
Repeat same process for other sections, except top section.
IMPORTANT: PUSH & HOLD THE HINGE LEAF SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4” - 14 X 5/8” SELF TAPPING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAVES AND THE SECTIONS.
NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.
Intermediate
section
Lock
section
Bottom
section
Vertical
track
Vertical
track
Center
hinge(s)
Center
hinge(s)
Left graduated end hinge
with short stem track roller
Right graduated end hinge
with short stem track roller
1/4”-14 x 5/8” Self tapping screw locations
1/4”-14 x 5/8” Self tapping screw locations
Left double graduated
end hinge with long
stem track roller
Right double graduated
end hinge with long
stem track roller
Roller
slide
Attaching Top Fixtures To Top Section
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NOTE: Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or
you may have Top Fixture Roller Slides. Refer to Package Contents / Breakdown of Parts, to
determine which Top Fixtures you have.
IF YOU HAVE TOP FIXTURE BASES AND TOP FIXTURE SLIDES: To install the top fixtures,
align the top holes in the top fixture base with the second set of holes in the end cap of the
top section. Fasten to section using (4) 1/4” - 14 x 5/8” self tapping screws. Secure the
top fixture slide to the fixture base loosely using (2) 1/4” - 20 x 5/8” carriage bolts and (2)
1/4” - 20 flange hex nuts. Insert short stem track roller into top fixture slide. Repeat the same
process for the right hand side.
NOTE: The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixture.
NOTE: Ensure the top fixture slide is able to slide along the top fixture base. If needed, loosen
the 1/4” - 20 flange hex nuts.
(4) 1/4”- 14 x 5/8”
Self-tapping screws
Insert short stem
track roller
Top fixture
base
Top fixture
slide
(2) 1/4”- 20 Flange hex nuts
End
cap
(2) 1/4”- 20 x 5/8”
Carriage bolts
2nd
Set
Top section
Top fixture slide
IF YOU HAVE TOP FIXTURE ROLLER SLIDES: Starting on the left hand side of the top
section, align the slots in the top fixture roller slide with the set of holes on the bottom of the
strut. Loosely fasten top fixture roller slide to the strut using (2) 1/4” - 14 x 5/8” self tapping
screws. Insert short stem track roller into top fixture slide. Repeat the same process for the
right hand side.
NOTE: The top fixture roller slide will be tightened and adjusted later, in step, Adjusting Top
Fixture.
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