Wayne-Dalton 9405 Installation instruction and owenrs manual - Warning
For the Intermediate Section II (Fourth Section (Only a five section high door will have a
second intermediate section)), use the fourth set of holes.
NOTE: DO NOT install roller slides onto the top section.
1
2
3
4
(2) 1/4”-14 x 5/8”
Self tapping screws
Viewing hole
Strut
Roller side
Typical
section
Attaching Counterbalance Lift Cables and
Track Rollers
7
NOTE: Refer to door section identification, located in the pre-installation section of this
manual or refer to Breakdown Of Parts.
WARNING
ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN TO PREVENT
COUNTERBALANCE LIFT CABLE FROM COMING OFF THE PIN, WHICH
COULD ALLOW THE DOOR TO FALL AND RESULT IN SEVERE OR FATAL
INJURY.
Uncoil the counterbalance lift cables. Starting on the left hand side, place the left hand cable
loop on the left hand milford pin of the bottom corner bracket. Insert a short stem track roller
into the bottom corner bracket and another into the roller slide at the top of the bottom sec-
tion. Repeat for other side.
NOTE: Larger doors will use long stem track rollers with double graduated end hinges.
NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2”
excess weather seal on either side, trim weather seal even with bottom section.
Counterbalance
lift cable
Counterbalance
lift cable
Bottom weather seal
Cable loop
Bottom section
Cable loop
Bottom corner
bracket warning label
Bottom corner
bracket warning label
Milford pin
Milford pin
Long stem
track roller
Double graduated
end hinge
(Hinge tube)
Bottom
section
Counterbalance
lift cable
Short stem
track roller
Bottom
corner
bracket
warning
label
Bottom corner
bracket
warning label
End
hinge
Bottom
weather
seal
Roller slide
(Hinge tube)
Milford
pin
Cable
loop
Short stem
track roller
Bottom
section
Counterbalance
lift cable
Bottom
corner
bracket
Short
stem
track
roller
Positioning Bottom Section
8
Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section. When the bottom section is leveled, temporarily hold it
in place by driving a nail into the jamb and bending it over the edge of the bottom section on
both sides.
Weather seal (If applicable)
Level
Bottom section
Wooden shims (If necessary)
Attaching Vertical Tracks To Jambs
9
NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag
Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As-
semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles /
Vertical Track Assemblies you have.
IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
NOTE: Make sure the counterbalance lift cable is located between the track rollers and the
door jamb.
Starting on the left hand side of the bottom section, remove the nail. Position the left hand
vertical track assembly over the track rollers of the bottom section and install, as shown. Drill
3/16” pilot holes into the door jamb for the lag screws.
FOR QUICK INSTALL FLAG ANGLES OR FULLY ADJUSTABLE FLAG ANGLES: Loosely
fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag
screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between
the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat
same process for other side.
Vertical
track
assembly
Jamb
bracket
Flag
angle
Flag angle lag screw locations
5/16” x 1-5/8”
Lag screws
Bottom
section
Track
rollers
12R FA
3/8” to 5/8”
Spacing
Bottom section
15R QI
12R QI
Floor
Track roller
15R FA
Vertical track
FOR RIVETED VERTICAL TRACK ASSEMBLY: Loosely fasten jamb brackets and flag angle
8