Wayne-Dalton 9405 Installation Instructions And Owner's Manual - Warning
Center
hinge(s)
Center
hinge(s)
Left graduated end hinge
with short stem track roller
Right graduated end hinge
with short stem track roller
1/4”-14 x 5/8” Self tapping screw locations
1/4”-14 x 5/8” Self tapping screw locations
Left double graduated
end hinge with long
stem track roller
Right double graduated
end hinge with long
stem track roller
Stacking Top Section
8
Place the top section in the opening. Temporarily secure the top section by driving a nail in
the header near the center of the door and bending it over the top section. Now, flip up the
hinge leaves, hold tight against section, and fasten center hinges first and end hinges last
(refer to step, Stacking Sections). Vertical track alignment is critical. Position flag angle or wall
angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the
bottom lag screw. Flag angles or wall angles must be parallel to the door sections. Repeat for
other side.
IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE
DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA-
TION.
FOR QUICK INSTALL TRACK: Complete the vertical track installation by securing the jamb
bracket(s) and tightening the other lag screws. Repeat for other side.
FOR FULLY ADJUSTABLE TRACK OR RIVETED TRACK: Complete the vertical track instal-
lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical
track against the track rollers so that the track rollers are touching the deepest part of the
curved side of the track; tighten all the track bolts and nuts. Repeat for other side.
Top section
Top
section
Nail
Door width
+ 3-3/8” to 3-1/2”
1-11/16”
to 1-3/4”
Flag
angle
Vertical track
against track rollers
Flag angle
assembly
Top of flag
angle
Attaching Horizontal Tracks
9
NOTE: Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable
Flag Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents /
Breakdown of Parts, to determine which Flag Angles / Vertical Track Assemblies you have.
WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT
REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL
FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
IF YOU HAVE QUICK INSTALL FLAG ANGLES: To install horizontal track, place the curved
end over the top track roller of the top section. Align key slot of the horizontal track with the
Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in
place. Level the horizontal track assembly and bolt the top rail of the horizontal track to the
encountered slot in the flag angle using (1) 1/4” - 20 x 9/16” track bolt, (1) 1/4” - 20 flange
hex nut and (1) 5/16” washer. Repeat for other side.
Quick
Install
tab
Key
slot
Quick
Install
tab in
place
Flag
angle
1/4”-20
Flange hex
nut
1/4”-20 x
9/16”
Track bolt
Washer
Upper rail
Horizontal
track
Flag angle
upper slot
Level
Lower
rail
IF YOU HAVE FULLY ADJUSTABLE FLAG ANGLES OR RIVETED TRACK ASSEMBLIES:
To install horizontal track, place the top rail end over the top track roller of the top section.
Align the bottom rail end of the horizontal track with the top of the vertical track. Tighten the
bottom rail of the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and
(2) 1/4” - 20 flange hex nuts.
1/4”-20
Flange hex
nut
Upper rail
1/4”-20 x
9/16”
Track bolt
1/4”-20 x
9/16”
Track bolts
1/4”-20
Flange hex
nuts
Horizontal
track
Flag angle
upper slot
Level
Lower
rail
Washer
Next level the horizontal track assembly and bolt the top rail of the horizontal track to the
encountered slot in the flag angle using (1) 1/4” - 20 x 9/16” track bolt, (1) 1/4” - 20 flange
hex nut and (1) 5/16” washer. Repeat for other side.
Level
Level
Typical horizontal
track
Typical horizontal
track
Next remove the nail that was temporarily holding the top section in place, installed in step,
Top Section.
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
Adjusting Top Fixtures
10
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top
section of the door with the lower sections. Once aligned, position the top fixture slide, out
against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4” - 20 flange
hex nuts to secure the top fixture slide to the top fixture base. Repeat for other side.
Top
section
Int.
section
Top
section
NOTE: Repeat the same
process for the other side.
Top fixture
slide
Tighten the (2) 1/4”- 20
Flange hex nuts
Horizontal
track
Track
roller
COUNTERBALANCE
INSTALLATION INSTRUCTIONS
9