Wayne HSG200 Manual

Other manuals for HSG200: Instructions Manual, User Manual
Manual is about: Gas Burners

Summary of HSG200

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    A scott fetzer company 801 glasgow ave. Fort wayne, in 46803 us patent no. 4,388,064 publication date 6/11/07 part no. 62484-001b models hsg200 hsg400 gas burners warning: if the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, person...

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    Specifications models hsg200, hsg400 natural or propane gas note: dimensions in ( ) are informational only. English values take priority. Hsg200 maximum input capacity - 200 mbtu/hr (211000 kj) minimum input capacity - 60 mbtu/hr (63300 kj) hsg400 maximum input capacity - 400 mbtu/hr (422000 kj) min...

  • Page 3

    Page 2 section i installation a. General the wayne hsg200 and hsg400 power gas conversion burners are adaptable to most types of central heating plants previously fired by power oil burners. Typical heating plants are gravity and forced air circulation furnaces, hot water, steam or vapor boilers. Po...

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    Pitch the horizontal run of the flue pipe upward 1/4 inch (6.35mm) per foot (.305m) or more. Run directly to the chimney, fasten joints securely and support horizontal runs to prevent sagging. If the flue pipe must be extra long, it’s size should be increased. The horizontal length of the flue pipe ...

  • Page 5

    E. Combustion chamber a combustion chamber is normally required to protect non-heat transfer surfaces, and to provide a radiant bed for rapid heat transfer to the primary surfaces of the heat exchanger. If in good condition, the existing combustion chamber can be used. A full combustion chamber line...

  • Page 6

    Page 5 g. Electrical the installation must be wired and grounded in accordance with local codes or in their absence, with the national electric code ansi/nfpa no. 70- 1987 or latest edition. For the 120 vac wiring to the burner, use solid copper conductor wire not lighter than #14 awg. If a fused di...

  • Page 7

    Page 6 i. Combination gas valve the 24 vac combination gas valve serves three (3) functions: (1) manual gas shut-off, (2) main gas flame pressure regulator, (3) automatic electric redundant (double seated) gas shut off. (see figure 11) the correct operating manifold orifice pressure range for both n...

  • Page 8

    Page 7 1. Note: read the applicable sequence of burner/primary gas control operation in section 3 operation and troubleshooting before proceeding. 2. Depress the combination gas valve manual control knob and turn to “off” position. 3. Adjust the primary air and off-cycle damper to the start up setti...

  • Page 9

    Page 8 d. The flue gas temperature should be between 325˚f (162.78˚c) and 550˚f (287.78˚c)for domestic gas conversion burners. Higher flue gas temperatures indicate overfiring or excessive draft through the appliance. Lower flue gas temperatures may cause excessive condensation and indicate underfir...

  • Page 10

    Page 9 section iii operation and troubleshooting sequence of operation - hsg series power gas conversion burner utilizing honeywell s89f gas primary p/n 62759-002 w/built in 30 second prepurge on a call for heat, voltage (24v) is applied to motor start relay and air switch. Once the fan motor reache...

  • Page 11

    Page 10 sequence of operation - hsg series power gas conversion burner utilizing honeywell s89e gas primary p/n 62758-002 w/ external 30 second prepurge timer p/n 62388-001 and resistor p/n 62530-001 on a call for heat, voltage (24v) is applied to the motor start relay and air switch. The motor rela...

  • Page 12

    Page 11 flame sensing the honeywell s89 series primary ignition controls utilize the flame current rectification principal for main burner flame sensing. The flame rectification phenomenon occurs as follows. The ignited gas flame causes the immediate atmosphere around the flame to become ionized (ga...

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    Page 15 section iv service caution: make sure the main manual, combination valves and main power switch are turned off before opening burner or removing any parts for service. A. Burner head and electrode/sensor assembly the burner head, electrode, sensor probe, combination valve, orifice housing an...

  • Page 17

    Page 16 part number dim “a” 21664 hsg200 2 1/16” 5 1/4 o.D. (52.3875mm) (133.35mm) 21642 hsg400 2 3/16” 5 1/2 o.D. (55.5625mm) (139.7mm) drawer assembly figure 15 motor/blower assembly figure 16.

  • Page 18

    Page 17 parts list - model hsg 200/400 see fig. 15 & fig. 17 item part no. Description 1. 100934-001 burner housing 2. 62576-003 air tube - hsg200 6" (152.4mm) 63270-004 air tube - hsg400 6 1/4" (158.75 mm) 62576-015 air tube - hsg200 9" (228.6mm) 63270-015 air tube - hsg400 9" (228.6mm) 62576-027 a...

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    Page 19 technical information “troubleshooting guide” nuisance lockouts/flame sensing problems - hsg200 & hsg400 gas burners wayne’s hsg series direct spark ignition (dsi) gas burners prove flame through the process of flame rectification. Flame rectification is achieved by placing a small voltage o...

  • Page 21

    Page 20 limited warranties for oil and gas burners, made by wayne and used in residential installations wayne combustion systems (“wayne”) warrants to those who purchase its oil burner models for resale or for incorporation into a product of resale, that its burner is free from defects in material a...

  • Page 22

    Page 21 consumer instructions maintenance: ■ keep the area around the burner clear and free of com- bustible materials, gasoline or other flammable liquids or vapors. Do not obstruct burner air openings or ventilation grilles for combustion air. Caution: check the burner flame periodically. A proper...

  • Page 23: Notes

    Page 22 notes.