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Webasto Diesel Cooker x100 Service Manual

Summary of Diesel Cooker x100

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    Diesel cooker x100 service manual 08-05-2008.

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    Webasto diesel cooker x 100 table of contents 1. General 1.1 contents and purpose 101 1.2 use of the cooker 101 1.3 additional documentation 101 1.4 safety notes and legal issues 101 1.5 suggestions for improvements and changes 101 2. Function description 2.1 system description 201 2.2 main componen...

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    L a r e n e g 1 0 0 1 x r e k o o c l e s e i d o t s a b e w 1 general 1.1 contents and purpose this workshop manual is designed to assist trained personnel with repairing the webasto diesel cooker x 100. 1.2 use of the cooker the webasto diesel cooker is designed for use in motorcaravans. It is no...

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    Webasto diesel cooker x 100 2 functions description 2.1 system description the webasto diesel cooker x 100 is a safe diesel cooker with no open flame. The exhaust gases are led out of the vehicle through the exhaust gas tube, which is inside the cooling air tube. The steam from the exhaust gas will ...

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    Webasto diesel cooker x 100 2 functions description 2.2 main components operating panel the cooker starts to heat up automatically when the power button is switched to on position. The yellow indicator lamp lights up as soon as the cooker is switched on. The red combustion lamp will light up when th...

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    Webasto diesel cooker x 100 2 functions description fuel pump the fuel pump is a combined transport, metering and shut-off system for supplying fuel from the vehicle’s tank to the cooker. The adjustment range for the pump’s pulsing is 0.5 sec. - 4.5 sec.; adjustment is linear. Check the length of th...

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    Webasto diesel cooker x 100 2 functions description temperature sensors the t4 circuit measures the voltage of the heat sensor (thermocouple) and will light the red led light if the voltage exceeds the limit (10 mv). Ten seconds after start-up the t4 will begin recognizing the voltage. The burning d...

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    Webasto diesel cooker x 100 2 functions description cooling system Í Í 205 the cooker is cooled down by a ventilation box located under the cook top . On the front side of the ventilation box is a n axial fan wich draws fresh air into the box. Hot air is blown away from box through an outlet which i...

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    Webasto diesel cooker x 100 2 functions description 206 burner complete burner cylinder (includes all parts you see in the picture.) thermal radiator for the burner detaching the thermal radiator: there are two locking plates on the inside of the burner’s “perforated” cylinder which have been spot w...

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    Webasto diesel cooker x 100 2 functions description 207 2.3 operating scheme how the device works turn the device on by turning the switch on the control panel to the on position. The yellow led light next to the switch will illuminate signifying that the device is on. If the yellow led light flashe...

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    208 webasto diesel cooker x 100 2 functions description main switch off 12 v glow plug combustion air fan cooling fan fuel pump temperature sensor (t4) off on min max max min max min after-cooling on off 0 5 min. The red led light is flashing the yellow led light is on 240 sec. (alterable parameter)...

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    Webasto diesel cooker x 100 3 technical data 3 technical data except where limit values are specified, the techni- cal data listed in the table refer to the usual heater tolerances of ±10% at an ambient temperature of +20° c (68° f) and at the rated voltage and in rated condit ions. Electrical compo...

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    Webasto diesel cooker x 100 3 technical data fuel diesel fuel consumption max min 190 ml/h (0.16 kg/h) 90 ml/h (0.07 kg/h) nominal operating voltage 12 v dc functioning voltage range 10.7 ... 15 v currency consumption 0.3 a , upon ignition 8 a glowing time 240 sec. (see parameter file) dimensions we...

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    Webasto diesel cooker x 100 4 failure detection 4 failure detection this section describes how to identify and remedy faults on the webasto diesel cooker x 100. If a fault occurs, an error code will be output via the led’s of the operating panel. Caution troubleshooting work demands precise knowledg...

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    Webasto diesel cooker x 100 4 failure detection c o ntr ol uni t burn in g fan gl ow p l ug pum p the s tove does not st art up ( after two tr ies) . (2) the s tove does not do a n ything. (1) check to see if the e lect ric wir es ar e con nected proper ly; ch eck t he c oupli ngs and main swi tch. ...

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    Webasto diesel cooker x 100 4 failure detection 403 4.2 general failures cooker does not respond at all. Check the main cable connections and the main switch. Check fuses on main cable and on control unit. Cooker does not start. Note: after two failed start attempt s the cooker is in lock-up state !...

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    Webasto diesel cooker x 100 4 failure detection 404 bad fuel quality. Combustion air blower combustion air blower does not run. (fault blinking). Measure blower’s voltage, (compare to the parameter table). Control unit (pcb) replace the combustion air blower. Control unit faulty. Temperature sensor ...

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    Webasto diesel cooker x 100 4 failure detection 405 battery voltage too low, must be more than 10.7 vdc. Cooker goes off by itself. Hard wind pressure on exhaust lead through vent. Check the battery condition and main cable connections. Recharge the battery if necessary. Turn the vehicle so that the...

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    Webasto diesel cooker x 100 4 failure detection 406 4.3 failure blink codes yellow yellow yellow 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 0.125 s 2 s 2 s 2 s 2 s 2 s 2 s 0.25 s 0.25 s 0.25 s 0.25 s ... Off off off off on on on on...

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    Webasto diesel cooker x 100 4 failure detection 407 leds on the control panel yellow led if the device does not shut off in the heating phase, after the initial testing, due to a defect, then the start-up will continue and the yellow led light will illuminate and remain on continuously. Initial test...

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    Webasto diesel cooker x 100 4 failure detection 408 red led burning indicator and after-cooling in the heating phase, when the burning indicator has turned on during glowing or ignition, the red led light will illuminate at that point and remain illuminated continously. The led light will react with...

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    Webasto diesel cooker x 100 5 updating and repair 501 warning the cooker must not be operated in enclosed areas such as garages and workshops without an emissions extraction system. 5.1 updating there may be a maximum of 32 parameter files programmed on the control unit. The parameters may be put on...

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    Webasto diesel cooker x 100 5 updating and repair 502 1. Copy all files from the cd on to your computer’s hard disk to the location of your choice. 2. Install the pc cable into an available com port. You may need a usb-com adapter to install the cable if your laptop does not have a com port. (note! ...

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    Webasto diesel cooker x 100 5 updating and repair 503 5.2 test program a device named “test” the test device assists the maintenance person when investigating the condition of the control unit, e.G. Directly from the maintenance coupler j6. The test device is a device / in the device parameter selec...

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    Webasto diesel cooker x 100 5 updating and repair 504 5.3 burner complete burner cylinder (includes all parts you see in the picture.) thermal radiator for the burner detaching the thermal radiator: there are two locking plates on the inside of the burner’s “perforated” cylinder, which have been spo...

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    Webasto diesel cooker x 100 5 updating and repair 505 installing the fuel needle the slant of the needle goes towards the upper edge of the burner. The direction of the slanted tip of the needle in the burner must be considered when installing the fuel needle..

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    Webasto diesel cooker x 100 5 updating and repair 506 5.4 glow plug the glow plug consumes approximately 8 a of power during the glowing stage. The length of the glowing phase is the time stated in the parameters. The temperature of the glow plug rises extremely quickly. As you can see from fig. 5, ...

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    Webasto diesel cooker x 100 5 updating and repair 507 adhesive strip front and back profile side profile adhesive the adhesive used is loctite ® 5368. Store the adhesive in room temperature. Figure 3: figure 2: figure 1: adhesive strip changing the glass in the event you need to change a broken glas...

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    Webasto diesel cooker x 100 5 updating and repair 508 pump boost pins 1 and 2 5.6 pump boost the pump boost (pb) function has been designed to facilitate filling the fuel hoses during installation and maintenance. Connect the pb by turning the maintenance per- son’s switch to the vent position and c...

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    Webasto diesel cooker x 100 6 electrical connections 601 j9-1, room thermostat j9-2, gnd j9-3, burning indicator j9-4, timer “on” j9-5, + 12 v j9-6, gnd j5-1, heating “on” j5-2, ventilation “on” j5-3, + 12 vdc j5-4, power control j5-5, power control j5-6, yellow led light j5-7, green led light j5-8,...

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    Webasto diesel cooker x 100 6 electrical connections 602 note! You must be sure you have esd protection while handling the control unit. Static electricity can damage the control unit. Electrical connections for the control unit wires for control panel control panel thermo element.

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    Webasto diese cooker x 100 7 maintenance and service 701 - you can begin to take verifying measurements only after the device has heated up thoroughly, i.E. Approximately 10 min after ignition. - the battery voltage must be at 12 -14 v while taking measurements. A battery or stabilized direct- curre...

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    Webasto diese cooker x 100 7 maintenance and service 702 5. Soot test the soot test determines whether the combustion is pure. You can perform the test with a a co-meter (you can compare the result to the nominal value in technical information) b soot test pump instructions to use of soot test pump ...

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    Webasto diese cooker x 100 7 maintenance and service 703 17: device 17 9500 5500 11000 9500 1450 3000 240 device 17: webasto diesel cooker x100 see figures for the correct places for the jumpers. 7.2 control unit settings the parameters for several different devices have been programmed on to the ci...

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    Webasto diesel cooker x 100 page for notes.

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    Webasto diesel cooker x 100 page for notes.

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    Part no.: wa490060 webasto product n.A., inc. 15083 north road fenton, mi 48430 technical assistance hotline usa: (800) 555-4518 canada: (800) 667-8900 www.Webasto. Us www.Techwebasto.Com.