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Webasto Diesel Cooker x100 Installation Instructions Manual

Other manuals for Diesel Cooker x100: Service Manual, Operating And Maintenance Manual

Summary of Diesel Cooker x100

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    Diesel cooker x100 installation instructions 08-05-2008.

  • Page 3: Webasto Diesel Cooker X100

    1 / english webasto diesel cooker x100 index page 1. Legal notices 2 2. Overview and function 3 3. Installation 4 4. Fuel supply 11 5. Electrical connections 13 6. Exhaust system 14 7. Initial start-up 15 8. Technical details 16.

  • Page 4: Webasto Diesel Cooker X100

    2 / english webasto diesel cooker x100 1. Legal notices improper installation or repair of a webasto diesel cooker can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. To install and repair the webasto diesel cooker you need to have completed a webasto training...

  • Page 5: Webasto Diesel Cooker X100

    3 / english webasto diesel cooker x100 2. Overview and function 2.1 overview figure 1: 2.2 function the webasto diesel cooker x100 is a safe diesel cooker with no open flame. The exhaust gases are led out of the vehicle through the exhaust gas tube, which is inside the cooling air tube. The steam fr...

  • Page 6: Webasto Diesel Cooker X100

    4 / english webasto diesel cooker x100 the cooker, exhaust gas tube and all other metal parts must be insulated from the vehicle metal chassis so that in case of an electrical malfunction the voltage is not transferred from the chassis to the cooker or vice versa. Do not install the cooker in an are...

  • Page 7: Webasto Diesel Cooker X100

    5 / english webasto diesel cooker x100 3.2 installation example figure 3: 1. Cooker 2. Operating panel 3. Operating panel cords 4. Power cables 5. 15 a main fuse 6. Battery main switch 7. Fuel hose 8. Fuel filter 9.T-piece for fuel to vehicles return line 10. Exhaust gas tube 11. Cooling air tube 1 ...

  • Page 8: Webasto Diesel Cooker X100

    6 / english webasto diesel cooker x100 3.3 replacement air the cooker needs air for combustion and cooling. There must be sufficient air circulation in the whole vehicle at all times. The place and method of installation must be selected in such a way that the cooker always gets enough replacement a...

  • Page 9: Webasto Diesel Cooker X100

    7 / english webasto diesel cooker x100 3.5 mounting the cooker figure 5: fasten the front plate to the ventilation box with only a few 4.2 x 13 mm screws. Figure 6: place the cooker in the installation opening and attach the mounting pieces to the nuts at the ends of the cooker using the m6 x 12 mm ...

  • Page 10: Webasto Diesel Cooker X100

    8 / english webasto diesel cooker x100 the fuel couplings must be properly tightened to prevent any air leaks into the hose. Air will cause malfunction of the cooker. Always check that the coupling surfaces of the fuel hose and the fuel hose itself are clean before tightening them. Figure 9: set the...

  • Page 11: Webasto Diesel Cooker X100

    9 / english webasto diesel cooker x100 figure 12: tie up the fuel line, cooling fan cable and power cable with a clip to the other cables of the control unit. Figure 13: figure 14: figure 15: figure 12: fuel hose power cables operating panel cables figure 13: plug in the two black cables for the ope...

  • Page 12: Webasto Diesel Cooker X100

    10 / english webasto diesel cooker x100 figure 16: 3.6 operating panel mounting 3.6.1 operating panel location control panel of the cooker shall be installed in a vertical part of the vehicles’ furniture or wall. If mounted horizontally, water and dirt could get into the panel and damage it. 3.6.2 o...

  • Page 13: Webasto Diesel Cooker X100

    11 / english webasto diesel cooker x100 4 fuel supply the fuel couplings must be properly tightened to prevent any air leaks into the hose. Air will cause malfunction of the unit. Always check that the coupling surfaces of the fuel hose and the fuel hose itself are clean before tightening them. The ...

  • Page 14: Webasto Diesel Cooker X100

    12 / english webasto diesel cooker x100 4.3.2 return line installation figure 18. The fuel hose can be installed with webasto t- piece to the engine’s return line. 4.3.3 fuel filter the filter can be installed to a ø 5 mm fuel hose. Ensure that the hoses are clear before installation. There must not...

  • Page 15: Webasto Diesel Cooker X100

    13 / english webasto diesel cooker x100 5.1 connections of device the device operates on 12 v dc. Attach the red wire of the power cord to the plus pole of the battery and the black wire to the minus pole. 5.2 cable diameter in order to minimise voltage losses we recommend you make the power cord as...

  • Page 16: Webasto Diesel Cooker X100

    14 / english webasto diesel cooker x100 6 exhaust system 6.1 exhaust outlet air must always be able to flow free past the exhaust gas outlet. Try to install the outlet in such a way that wind can blow past it. The outlet must not be placed in a corner or a confined area when wind pressure may distur...

  • Page 17: Webasto Diesel Cooker X100

    15 / english webasto diesel cooker x100 7 initial start-up the cooker starts to heat up automatically when the power switch is turned to on position. The yellow indicator lamp lights up as soon as the cooker is switched on. The red combustion lamp will light up when a proper combustion has stabilize...

  • Page 18: Webasto Diesel Cooker X100

    16 / english webasto diesel cooker x100 table 2: technical details of webasto diesel cooker x100. Fuel diesel oil operating voltage 12 v dc fuel consumption 0.09 - 0.19 l/h (0.074 - 0.156 kg/h) heating capacity 0.9 - 1.9 kw power consumption 0.3 a, at ignition 8 a. Dimensions w 535 x d 343 x h 190 m...

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    Part no.: wa490055 webasto product n.A., inc. 15083 north road fenton, mi 48430 technical assistance hotline usa: (800) 555-4518 canada: (800) 667-8900 www.Webasto. Us www.Techwebasto.Com.