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Xerox 3635MFP - Phaser B/W Laser Service Manual - page 2
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This output is created from an electronic documentation (EDOC) database
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optimised for hard copy. Please be aware of the following:
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Transmittal Page
Product
Phaser 3635MFP,
WorkCentre 3550
Title
Service Manual
Part Number
Supersedes
Date
April 2010
www
MK-Electronic
de
Summary of 3635MFP - Phaser B/W Laser
Page 1
Xerox phaser 3635mfp, workcentre 3550 service manual 708p89789 april 2010 www mk-electronic de.
Page 2
Please note the following: this output is created from an electronic documentation (edoc) database and is not optimised for hard copy. Please be aware of the following: •text may not appear to be in the logical order when flowing around figures. •text may continue on a following page without indicat...
Page 3
April 2010 5-1 phaser 3635mfp/workcentre 3550 parts lists 5 parts lists pl 1 - standby power pl 1.10 hvps ................................................................................................................. 5-3 pl 1.12 smps...................................................................
Page 4
April 2010 5-3 phaser 3635mfp/workcentre 3550 pl 1.10 parts lists pl 1.10 hvps item part description 1 – tray 1 paper empty sensor harness (not spared) 2 – hvps harness (not spared) 3 105n02141 hvps ( rep 1.2 ) 4 – hvps insulation sheet (not spared) 5 – hvps shield (not spared) 6 – hvps assembly (no...
Page 5
April 2010 5-4 phaser 3635mfp/workcentre 3550 pl 1.12 parts lists pl 1.12 smps item part description 1 127n07584 smps fan 2 – smps cover (not spared) 3 105n02151 smps (110v) (3635) ( rep 1.1 ) – 105n02189 smps (110v) (3550) ( rep 1.1 ) – 105n02143 smps (220v) (3635) ( rep 1.1 ) – 105n02190 smps (220...
Page 6
April 2010 5-5 phaser 3635mfp/workcentre 3550 pl 2.10 parts lists pl 2.10 user interface (3635) item part description 1 140n63296 front cover panel 2 152n11749 key harness 3 – sub-key harness (p/o pl 2.10 item 27 ) 4 091n80272 start button label (english) – 091n80276 start button label (french) – 09...
Page 7
April 2010 5-6 phaser 3635mfp/workcentre 3550 pl 2.11 parts lists pl 2.11 user interface (3550) item part description 1 – front cover panel (not spared) 2 – housing (p/o pl 2.11 item 23 ) 3 140n63455 ui pwb 4 – key harness (p/o pl 2.11 item 23 ) 5 140n63454 right keys pwb 6 029n00413 rubber key mat ...
Page 8
April 2010 5-7 phaser 3635mfp/workcentre 3550 pl 3.10 parts lists pl 3.10 main pwb and main drive assembly item part description 1 – main drive assembly (ref: pl 4.10 item 7 ) 2 130n01532 speaker 3 140n63305 fax pwb (serial) (3635) – 140n63458 fax pwb (serial) (3550) – 140n63304 fax pwb (parallel) (...
Page 9
April 2010 5-8 phaser 3635mfp/workcentre 3550 pl 4.10 parts lists pl 4.10 main drive assembly item part description 1 127n07557 main bldc motor (mot04-100) ( rep 4.1 ) 2 – gear bracket (p/o pl 4.10 item 7 ) 3 – motor bracket (p/o pl 4.10 item 7 ) 4 – gear (92/61) (p/o pl 4.10 item 7 ) 5 – gear (113/...
Page 10
April 2010 5-9 phaser 3635mfp/workcentre 3550 pl 5.10 parts lists pl 5.10 dadf (1 of 7) item part description 1 101n01421 dadf (complet)e (3635) – 101n01451 dadf (complet)e (3550) 2 – dadf lower cover assembly (p/o pl 5.10 item 1 ) 3 – dadf door assembly (ref: pl 5.25 item 1 ) 4 – feed assembly (ref...
Page 11
April 2010 5-10 phaser 3635mfp/workcentre 3550 pl 5.15 parts lists pl 5.15 dadf (2 of 7) item part description 1 – lower cover (p/o pl 5.10 item 1 ) 2 – input tray assembly (p/o pl 5.10 item 1 ) 3 – solenoid damper (p/o pl 5.10 item 1 ) 4 121n01160 dadf lift solenoid (sol05-320) ( rep 5.2 ) 5 – tray...
Page 12
April 2010 5-11 phaser 3635mfp/workcentre 3550 pl 5.20 parts lists pl 5.20 dadf (3 of 7) item part description 1 – input tray (p/o pl 5.10 item 1 ) 2 – document guide (rear) (p/o pl 5.10 item 1 ) 3 – document guide (front) (p/o pl 5.10 item 1 ) 4 – document guide rack (p/o pl 5.10 item 1 ) 5 – pinio...
Page 13
April 2010 5-12 phaser 3635mfp/workcentre 3550 pl 5.25 parts lists pl 5.25 dadf (4 of 7) item part description 1 – dadf door assembly (complet)e (p/o pl 5.10 item 1 ) 2 130n01533 pickup roll assembly ( rep 5.7 ) (note) 3 – bush (p/o pl 5.10 item 1 ) 4 – document gate (p/o pl 5.10 item 1 ) 5 – dadf d...
Page 14
April 2010 5-13 phaser 3635mfp/workcentre 3550 pl 5.30 parts lists pl 5.30 dadf (5 of 7) item part description 1 022n02359 feed assembly (complet)e ( rep 5.4 ) 2 003n01042 retard pad assembly (note) 3 – retard pad spring (p/o pl 5.10 item 1 ) 4 – feed roll idler (p/o pl 5.10 item 1 ) 5 – upper cover...
Page 15
April 2010 5-14 phaser 3635mfp/workcentre 3550 pl 5.35 parts lists pl 5.35 dadf (6 of 7) item part description 1 – transport assembly frame (p/o pl 5.10 item 1 ) 2 – white bar plate (p/o pl 5.10 item 1 ) 3 – white bar plate spring (p/o pl 5.10 item 1 ) 4 – bearing (p/o pl 5.10 item 1 ) 5 – ground st...
Page 16
April 2010 5-15 phaser 3635mfp/workcentre 3550 pl 5.40 parts lists pl 5.40 dadf (7 of 7) item part description 1 007n01595 drive assembly (complet)e ( rep 5.5 ) 2 127n07562 scan motor (mot05-200) ( rep 5.5 ) 3 121n01161 registration solenoid (sol05-310) ( rep 5.5 ), pickup solenoid (sol05-300) ( rep...
Page 17
April 2010 5-16 phaser 3635mfp/workcentre 3550 pl 6.10 parts lists pl 6.10 lsu item part description 1 122n00259 lsu ( rep 6.1 ) 2 152n11753 lsu interlock switch ( rep 6.2 ) 1 122n00259 lsu ( 122n00259 lsu ( rep 6.1 ) www mk-electronic de.
Page 18
April 2010 5-17 phaser 3635mfp/workcentre 3550 pl 7.10 parts lists pl 7.10 bypass feed assembly (1 of 2) item part description 1 130n01601 bypass paper empty sensor (q07- 510) ( rep 7.5 ) 2 – clutch spring (not spared) 3 – baffle lift spring (not spared) 4 – bypass feed solenoid (sol08-800) (not spa...
Page 19
April 2010 5-18 phaser 3635mfp/workcentre 3550 pl 7.12 parts lists pl 7.12 bypass feed assembly (2 of 2) item part description 1 – feed idler holder (not spared) 2 – lower exit idler spring (not spared) 3 – feed idler shaft (not spared) 4 – feed idler shaft holder (not spared) 5 – feed idler cover (...
Page 20
April 2010 5-19 phaser 3635mfp/workcentre 3550 pl 7.15 parts lists pl 7.15 front cover assembly item part description 1 – front cover (p/o pl 7.15 item 15 ) 2 – lower bypass tray cover (p/o pl 7.15 item 15 ) 3 – front document guide (p/o pl 7.15 item 15 ) 4 – rear document guide (p/o pl 7.15 item 15...
Page 21
April 2010 5-20 phaser 3635mfp/workcentre 3550 pl 8.10 parts lists pl 8.10 paper tray item part description 1 050n00518 paper tray (complet)e 2 – tray empty indicator (p/o pl 8.10 item 1 ) 3 – right width paper guide (p/o pl 8.10 item 1 ) 4 – right width paper guide lock assembly (p/o pl 8.10 item 1...
Page 22
April 2010 5-21 phaser 3635mfp/workcentre 3550 pl 8.15 parts lists pl 8.15 tray 2 assembly (1 of 2) item part description 1 – front cover (p/o pl 8.15 item 28 ) 2 – bottom cross bar (p/o pl 8.15 item 28 ) 3 – feed roll idler (p/o pl 8.15 item 28 ) 4 – feed roll idler spring (p/o pl 8.15 item 28 ) 5 ...
Page 23
April 2010 5-22 phaser 3635mfp/workcentre 3550 pl 8.17 parts lists pl 8.17 tray 2 assembly (2 of 2) item part description 1 130n01601 tray 2 paper empty sensor (q07- 210) 2 120n00531 tray 2 paper empty sensor actuator 3 – static eliminator fixing (p/o pl 8.15 item 28 ) 4 – left underside cover (p/o ...
Page 24
April 2010 5-23 phaser 3635mfp/workcentre 3550 pl 8.20 parts lists pl 8.20 rear cover assembly item part description 1 – magnet (p/o pl 8.20 item 11 ) 2 – rear cover (p/o pl 8.20 item 11 ) 3 – sub panel cover (p/o pl 8.20 item 11 ) 4 – magnet catch (p/o pl 8.20 item 11 ) 5 – face up cover (p/o pl 8....
Page 25
April 2010 5-24 phaser 3635mfp/workcentre 3550 pl 8.25 parts lists pl 8.25 registration rolls item part description 1 – grounding plate (not spared) 2 – grounding plate block (not spared) 3 – registration roll (not spared) 4 – feed roll holder (not spared) 5 – rear feed roll holder (not spared) 6 – ...
Page 26
April 2010 5-25 phaser 3635mfp/workcentre 3550 pl 9.10 parts lists pl 9.10 print cartridge item part description 1 – print cartridge (see below for variants) – – metered page print (not spared) (3635) – – metered page print (not spared) (3550) – – 5k print (ussg/xe) (not spared) (3635) – – 5k print ...
Page 27
April 2010 5-26 phaser 3635mfp/workcentre 3550 pl 10.10 parts lists pl 10.10 fuser assembly (1 of 3) item part description 1 126n00326 fuser assembly (110v) (ref: pl 10.12 , pl 10.15 ) (note) – 126n00327 fuser assembly (220v) (ref: pl 10.12 , pl 10.15 ) (note) note: hfsi. Refer to gp 16 high frequen...
Page 28
April 2010 5-27 phaser 3635mfp/workcentre 3550 pl 10.12 parts lists pl 10.12 fuser assembly (2 of 3) item part description 1 – upper cover (p/o pl 10.10 item 1 ) 2 – left lamp cap (p/o pl 10.10 item 1 ) 3 – right lamp cap (p/o pl 10.10 item 1 ) 4 – stripper finger spring (p/o pl 10.10 item 1 ) 5 – s...
Page 29
April 2010 5-28 phaser 3635mfp/workcentre 3550 pl 10.15 parts lists pl 10.15 fuser assembly (3 of 3) item part description 1 – heat roll (p/o pl 10.10 item 1 ) 2 – pressure roll 1 (p/o pl 10.10 item 1 ) 3 – pressure roll 2 (p/o pl 10.10 item 1 ) 4 – fuser idler gear (p/o pl 10.10 item 1 ) 5 – link j...
Page 30
April 2010 5-29 phaser 3635mfp/workcentre 3550 pl 10.20 parts lists pl 10.20 duplex drive assembly item part description 1 127n07558 duplex motor (mot04-300) ( rep 10.1 ) 2 127n07583 fuser fan 3 – duplex motor bracket (p/o pl 10.20 item 13 ) 4 127n07560 exit motor (mot04-200) ( rep 10.2 ) 5 – exit m...
Page 31
April 2010 5-30 phaser 3635mfp/workcentre 3550 pl 10.22 parts lists pl 10.22 front duplex guide assembly item part description 1 130n01601 tray 1 paper empty sensor (q07- 110) 2 – kl-clip (p/o pl 10.22 item 15 ) 3 – front duplex guide (p/o pl 10.22 item 15 ) 4 – sheet guide (p/o pl 10.22 item 15 ) 5...
Page 32
April 2010 5-31 phaser 3635mfp/workcentre 3550 pl 10.23 parts lists pl 10.23 duplex assembly (1 of 3) item part description 1 – duplex frame (p/o pl 10.23 item 18 ) 2 – idler spring (p/o pl 10.23 item 18 ) 3 – bush (p/o pl 10.23 item 18 ) 4 – upper guide (p/o pl 10.23 item 18 ) 5 – alignment bracket...
Page 33
April 2010 5-32 phaser 3635mfp/workcentre 3550 pl 10.25 parts lists pl 10.25 exit feed assembly item part description 1 – exit idler spring (p/o pl 10.25 item 21 ) 2 – exit idler holder (p/o pl 10.25 item 21 ) 3 – primary exit idler (p/o pl 10.25 item 21 ) 4 – secondary exit idler (p/o pl 10.25 item...
Page 34
April 2010 5-33 phaser 3635mfp/workcentre 3550 pl 10.30 parts lists pl 10.30 exit cover assembly item part description 1 – exit cover (p/o pl 10.30 item 12 ) 2 130n01601 out bin full sensor (a) (q08-720), paper width sensor (b) (3550 only) 3 – out bin full sensor harness (p/o pl 10.30 item 12 ) 4 12...
Page 35
April 2010 5-34 phaser 3635mfp/workcentre 3550 pl 11.10 parts lists pl 11.10 stapler assembly (3635) item part description 1 – stapler housing bracket (not spared) 2 152n11755 stapler door interlock switch 3 029n00395 stapler 4 – stapler assembly (complet)e (not spared) 5 – stapler harness (not spar...
Page 36
April 2010 5-35 phaser 3635mfp/workcentre 3550 pl 14.10 parts lists pl 14.10 scanner assembly (3635) item part description 1 – scanner base (p/o pl 14.10 item 26 ) 2 – ui base (p/o pl 14.10 item 26 ) 3 – lcd support (p/o pl 14.10 item 26 ) 4 130n01601 ccd home sensor (a), platen cover sensor (b) ( r...
Page 37
April 2010 5-36 phaser 3635mfp/workcentre 3550 pl 14.11 parts lists pl 14.11 scanner assembly (3550) item part description 1 002n02972 scanner cover ( rep 14.3 ) 2 133n23242 ccd module ( rep 14.3 ) 3 – document glass (p/o pl 14.11 item 1 ) 4 – ferrite (p/o pl 14.11 item 21 ) 5 117n01901 ccd module c...
Page 38
April 2010 5-37 phaser 3635mfp/workcentre 3550 pl 28.10 parts lists pl 28.10 main covers item part description 1 002n02787 right cover (3635) ( rep 28.1 ) – 002n02973 right cover (3550) ( rep 28.1 ) 2 – exit cover assembly (ref: pl 10.30 item 12 ) 3 – out-bin assembly (not spared) ( rep 28.2 ) 4 002...
Page 39
April 2010 5-38 phaser 3635mfp/workcentre 3550 pl 30.10 parts lists pl 30.10 service tools item part description 1 701p48715 pen drive (2gb) 2 – stapler refill (not spared) 2 – stapler refill (not spared) – stapler refill (not spared) www mk-electronic de.