Xerox 5400DX - Phaser B/W Laser Printer Manual

Other manuals for 5400DX - Phaser B/W Laser Printer: User Manual, Quick Install Manual, Technical Instructions, Installation Instructions, Paper Manual
Manual is about: Phaser 5400 Laser Printer User Guide

Summary of 5400DX - Phaser B/W Laser Printer

  • Page 1

    Xerox ® phaser 5400 toner cartridge remanufacturing instructions xerox phaser 5400 toner cartridge © 2010 uninet imaging inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. Uninet imaging does not warran...

  • Page 2

    First introduced in october 2001, the phaser 5400 machine is based on a 40ppm, 1200dpi fuji-xerox laser printer engine. This engine is capable of printing on 11” x 17” paper. The exact engine number is not known, but if fuji-xerox has kept with past practices, it would be the xp-40 (40ppm). The cart...

  • Page 3

    Supplies required: 1. New toner (820g) for use in phaser 5400 2. New drum for use in phaser 5400 3. Replacement cartridge pins 4. New replacement chip 5. New doctor blade (optional) 6. New magnetic roller sleeve (optional) 7. Sealing strip 8. Cotton swabs 9. Isopropyl alcohol 10. Drum padding powder...

  • Page 4

    4. Remove the two screws and white plastic drum axle pin from the single gear side of the drum. 5. Remove the drum. Xerox phaser 5400 toner cartridge remanufacturing instructions © 2010 uninet imaging inc. All trademark names and artwork are property of their respective owners. Product brand names m...

  • Page 5

    6. Remove the pcr from its holders. 7. Remove the two screws and wiper blade. 8. Clean out the waste chamber. Be very careful not to lose or damage the foam wiper blade seal. This seal is very fragile and a vacuum/compressed air cleaning system will damage it if you are not careful. 9. Coat the wipe...

  • Page 6

    10. Clean the pcr contacts with a cotton swab and alcohol. 11. Clean the pcr with your preferred pcr cleaner and install in the holders. 12. Install the drum, axle pins, and screws. Make sure that the metal axle pin is on the double gear side, and the white plastic pin is on the single gear side. Al...

  • Page 7

    13. With a small jeweler’s screwdriver, pry the black cover off the fill plug. 14. With the pair of needle nose pliers, pull the fill plug out. Grasp the plug by the small cross braces, and pull. This method does not damage the plug seal. Dump out any remain- ing toner from the hopper. 15. On the si...

  • Page 8

    17. Remove the two screws and doctor blade. Clean out any remaining toner. 18. Install the seal. Make sure the seal tab is slid into the seal tab slot. 19. Install the cleaned doctor blade and two screws. Be careful not to damage the alignment pins. Xerox phaser 5400 toner cartridge remanufacturing ...

  • Page 9

    20. Clean the magnetic roller assembly with a dedicated magnetic roller cleaner. Install the assembly left side (round shaft) first. Make sure the locking tab is firmly locked in place. 21. Install the end cap. The gear posts must also align to the end cap holes. Install the two screws. 22. Fill wit...

  • Page 10

    23. Install the fill plug, check for leaks. If the round chip fell off, just throw it away. A new chip will be installed later in the instruction. 24. Install the toner supply section onto the waste chamber. Make sure the spring on the supply hopper fits into the plastic ring on the waste hopper. 25...

  • Page 11

    27. Install the spring onto the outside of the cartridge. 28. Replace the rf chip. Cartridge defect listing: we have found no strange defects related to these cartridges. The following is a list of repetitive defects for the more common failures: opc drum 95 mm pcr 45 mm magnetic roller 58 mm runnin...