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Xerox Phaser 5500 series Service Documentation

Manual is about: Xerox Phaser Laser Printer 5500 User Guide

Summary of Phaser 5500 series

  • Page 1

    705p01216 updated: january 15 2010 phaser 5500/5550 service documentation www mk-electronic de.

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    March 2008 5-3 phaser® 5500/5550 printer parts list overview, using the parts list parts list initial issue parts list overview introduction the parts list section identifies all part numbers and the corresponding location of all spared subsystem components. Organization parts lists each item number...

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    March 2008 5-4 phaser® 5500/5550 printer serial number format initial issue parts list serial number format changes to xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: • component’s part num...

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    March 2008 5-5 phaser® 5500/5550 printer pl 1.1 parts list initial issue pl 1.1 covers (1/2) item part description 1 802k74110 cover left fr, 5500 2 802e55372 cover-frs fr, pr (front left cover) 3 802e55362 cover-top rr, pr (top rear cover) 4 – bracket ilsw 5 110e94770 switch (front door interlock s...

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    March 2008 5-6 phaser® 5500/5550 printer pl 1.2 initial issue parts list pl 1.2 covers (2/2) item part description 1 802e55231 cover right upr (upper right cover) 2 802e55242 cover right low (lower right cover) 3 802e55261 cover ess rh 4 802e55382 cover-cap ess, pr (rear panel cover) 5 802e55271 cov...

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    March 2008 5-7 phaser® 5500/5550 printer pl 2.1 parts list initial issue pl 2.1 tray (1/2) and feeder (1/2) item part description 1 003e58700 stopper-tray 2 014e44710 spacer tray g 3 – tray assy (pl 2.2, included with 99) 4 110k12100 switch assy p s (paper size switch) 5 – bracket-sw 6 054k24091 chu...

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    March 2008 5-8 phaser® 5500/5550 printer pl 2.2 initial issue parts list pl 2.2 tray (2/2) item part description 1 604k23331 tray assembly (with 2~26) 2 – tray cover (p/o pl 2.2 item 1) 3 – -- 4 – label (max) (p/o pl 2.2 item 1) 5 – bottom pad (p/o pl 2.2 item 1) 6 – front side guide (p/o pl 2.2 ite...

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    March 2008 5-9 phaser® 5500/5550 printer pl 2.3 parts list initial issue pl 2.3 feeder (2/2) item part description 1 059k26938 feeder assembly (with 2~50) 2 127k38171 tray feed lift up motor (p/o pl 2.3 item 1) 3 – bracket (p/o pl 2.3 item 1) 4 – spacer (p/o pl 2.3 item 1) 5 – gear (31t) (p/o pl 2.3...

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    March 2008 5-10 phaser® 5500/5550 printer pl 2.3 initial issue parts list pl 2.3 feeder (2/2) (continued) item part description 41 – -- 42 – holder harness ctr (p/o pl 2.3 item 1) 43 – holder harness rear (p/o pl 2.3 item 1) 44 – holder harness upper (p/o pl 2.3 item 1) 45 – holder harness ps1 (alt)...

  • Page 10

    March 2008 5-11 phaser® 5500/5550 printer pl 3.1 parts list initial issue pl 3.1 tray 1/mpt assembly item part description 1 059k31460 feeder assembly msi (with 2~12, 15~19) (tray 1/mpt feeder) 5500 – 059k57330 feeder assembly msi (with 2~12, 15~19) (tray 1/mpt feeder) 5550 2 – frame upper (p/o pl 3...

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    March 2008 5-12 phaser® 5500/5550 printer pl 3.2 initial issue parts list pl 3.2 tray 1/mpt lower frame assembly item part description 1 – frame assy lower (with 2~28) 2 – frame lower msi (p/o pl 3.2 item 1) 3 – stopper lever (p/o pl 3.2 item 1) 4 – collar (p/o pl 3.2 item 1) 5 – shaft-retard (p/o p...

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    March 2008 5-13 phaser® 5500/5550 printer pl 3.3 parts list initial issue pl 3.3 tray 1/mpt assembly item part description 1 050k52470 tray assy msi (with 2~13) 5500 – 050k62670 tray assy msi (with 2~13) 5550 2 – gear-pinion (p/o pl 3.3 item 1) 3 – rack-front (p/o pl 3.3 item 1) 4 – rack-rear (p/o p...

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    March 2008 5-14 phaser® 5500/5550 printer pl 4.1 initial issue parts list pl 4.1 transportation and registration l/h lower item part description 1 015k73510 brkt assy ta (with 2, 3) (take away bracket) 2 – bracket assy idler (p/o pl 4.1 item 1) 3 110e11580 switch-i/l, cab (door b interlock switch) (...

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    March 2008 5-15 phaser® 5500/5550 printer pl 4.2 parts list initial issue pl 4.2 l/h upper assembly item part description 1 802k56095 hsg assy-btr -- periodic replacement part (per 300k prints) (transfer roller) 2 802k49240 cover assy-contact 3 012k94341 link assy-shutter 4 110e94770 switch (door a ...

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    March 2008 5-16 phaser® 5500/5550 printer pl 4.3 initial issue parts list pl 4.3 l/h chute assembly item part description 1 054k24055 chute assy lh (with 2~9) 2 – bearing pinch out (p/o pl 4.3 item 1) 3 – roller assy-regi-p (p/o pl 4.3 item 1) 4 – chute-assy (p/o pl 4.3 item 1) 5 – spring comp fl (p...

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    March 2008 5-17 phaser® 5500/5550 printer pl 4.4 parts list initial issue pl 4.4 l/h cover assembly item part description 1 802k79722 cover assy-l/h (with 2~10) (door a) 2 003e59833 handle l/h (p/o pl 4.4 item 1) 3 024e03250 rod cru shutter (p/o pl 4.1 item 1) 4 – chute lhcov (p/o pl 4.4 item 1) 5 –...

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    March 2008 5-18 phaser® 5500/5550 printer pl 4.5 initial issue parts list pl 4.5 registration item part description 1 059k45960 trans assy regi (with 2~8) (registration transport assembly) 2 121k37450 clutch assy regi h (registration clutch) (p/o pl 4.5 item 1) 3 – chute-regi (p/o pl 4.5 item 1) 4 –...

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    March 2008 5-19 phaser® 5500/5550 printer pl 5.1 parts list initial issue pl 5.1 laser, cru and toner dispense item part description 1 014e44733 block stopper cru 2 826e11580 screw 3 815e05030 plate-sw-intlk 4 110k11810 switch assy xero intlk (drum cartridge detect switch) 5 130k87980 sensor hum & t...

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    March 2008 5-20 phaser® 5500/5550 printer pl 6.1 initial issue parts list pl 6.1 fuser and exit 1 item part description 1 – shaft-actuator 2 – -- 3 – actuator-exit (p/o pl 6.1 item 99) 4 – sensor photo (fuser exit sensor) (p/o pl 6.1 item 99) 5 – spring-actuator (p/o pl 6.1 item 99) 6 – brkt-sensor,...

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    March 2008 5-21 phaser® 5500/5550 printer pl 6.2 parts list initial issue pl 6.2 exit 1 item part description 1 059k31554 trans assy exit (with 2~21, 34, 35) (exit transport assembly) 2 – harn assy exit 1 c (p/o pl 6.2 item 1) 3 127k37951 motor assy-offset (offset motor) (p/o pl 6.2 item 1) 4 – plat...

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    March 2008 5-22 phaser® 5500/5550 printer pl 7.1 initial issue parts list pl 7.1 drive item part description 1 – collar (p/o pl 7.1 item 99) 2 – gear 21/21t msi (p/o pl 7.1 item 99) 3 – gear 18t msi (p/o pl 7.1 item 99) 4 – gear 28t ta (p/o pl 7.1 item 99) 5 423w13155 belt-synchronous ban (main driv...

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    March 2008 5-23 phaser® 5500/5550 printer pl 8.1 parts list initial issue pl 8.1 electrical item part description 1 105e17590 pshv-y2 hvps 2 110e11320 switch-power 3 – bracket-sw cpr 4 960k24840 pwb a exit (exit pwb) 5 960k06083 pwba mcu f 110v/220v (engine control board) 5500 – 960k38610 pwba mcu f...

  • Page 23

    March 2008 5-24 phaser® 5500/5550 printer pl 8.2 initial issue parts list pl 8.2 harness item part description 1 962k13240 harn assy feeder c (j409, p601, p602) 2 962k23600 harn assy msi a (j411, p605) 3 962k13140 harn assy size a (j412, j109, j110) 4 962k13191 harn assy ess c (j402, j301) 5 962k132...

  • Page 24

    March 2008 5-25 phaser® 5500/5550 printer pl 20.1 parts list initial issue pl 20.1 1000-sheet feeder (tray 4 & 5) item part description 1 802e54731 top cover 2 802e54740 foot cover 3 802e54750 right cover 4 802e80050 left cover 5 802e54771 rear cover 6 017k93132 caster (stopper) 7 017k93121 caster 8...

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    March 2008 5-26 phaser® 5500/5550 printer pl 20.2 initial issue parts list pl 20.2 tray (1/2) and feeder (1/2) (trays 4 and 5) item part description 1 – tray 4/5 assembly (pl 20.3 part of 99) 2 – label (no. 4) 3 – label (no. 5) 4 110k12100 tray 4/5 paper size switch 5 014e51110 tray spacer 6 003e615...

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    March 2008 5-27 phaser® 5500/5550 printer pl 20.3 parts list initial issue pl 20.3 tray (2/2) item part description 1 – tray assembly (with 5~26) 2 – tray cover 3 – -- 4 – label (max) 5 – bottom pad (p/o pl 20.3 item 1) 6 – front side guide (p/o pl 20.3 item 1) 7 – -- 8 – tray pad (p/o pl 20.3 item ...

  • Page 27

    March 2008 5-28 phaser® 5500/5550 printer pl 20.4 initial issue parts list pl 20.4 feeder (2/2) item part description 1 059k26934 feeder assembly (with 2~50) 2 127k38171 tray feeder lift up motor (p/o pl 20.4 item 1) 3 – bracket (p/o pl 20.4 item 1) 4 – spacer (p/o pl 20.4 item 1) 5 – gear (31t) (p/...

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    March 2008 5-29 phaser® 5500/5550 printer pl 20.4 parts list initial issue pl 20.4 feeder (2/2) (continued) item part description 36 – gear (27t) (p/o pl 20.4 item 1) 37 – lever (p/o pl 20.4 item 1) 38 – bearing (p/o pl 20.4 item 1) 39 – washer (p/o pl 20.4 item 1) 40 – upper frame (p/o pl 20.4 item...

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    March 2008 5-30 phaser® 5500/5550 printer pl 20.5 initial issue parts list pl 20.5 transportation (trays 4 & 5) item part description 1 – chute 2 – cover 3 130k64121 tray 4 feed out sensor (feed out sensor #4) 4 962k18171 wire harness 5 – chute 6 130k64471 tray 5 feed out sensor (feed out sensor #5)...

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    March 2008 5-31 phaser® 5500/5550 printer pl 20.6 parts list initial issue pl 20.6 drive and electrical (trays 4 & 5) item part description 1 960k18271 tray module pwb (tray 4-5 pwb) 2 121k31530 clutch (take away clutch) 3 – bracket 4 – shaft 5 – bearing 6 – gear (38t) (p/o pl 20.6 item 98) 7 007k88...

  • Page 31

    March 2008 5-32 phaser® 5500/5550 printer pl 22.1 initial issue parts list pl 22.1 tray 6 (hcf) covers item part description 1 802k74950 cover top hcf (tray 6 top cover) 2 – cover rf hcf 3 – rail assy slide 4 130k55590 sensor (tray in and paper size sensors) 5 009e84690 spring 6 011e16000 lever latc...

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    March 2008 5-33 phaser® 5500/5550 printer pl 22.2 parts list initial issue pl 22.2 tray (1/2) item part description 1 802k74961 cover assy front 2 – magnet catch tray (removed) 3 – -- 4 011e16000 lever latch 5 – latch assy tray std 6 009e84690 spring 7 – -- 8 – brkt end frame (p/o pl 22.2 item 14) 9...

  • Page 33

    March 2008 5-34 phaser® 5500/5550 printer pl 22.3 initial issue parts list pl 22.3 tray (2/2) item part description 1 – guide assy side r 2 – guide assy side f 3 019e58620 pad bottom (p/o pl 22.3 item 5) 4 – plate bottom (p/o pl 22.3 item 5) 5 – plate assy bottom (with 3, 4) 6 – cable (included with...

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    March 2008 5-35 phaser® 5500/5550 printer pl 22.4 parts list initial issue pl 22.4 tray 6 feeder (1/3) item part description 1 059k41253 feeder assembly hcf (with 2~8, pl 22.5, pl 22.6) 2 127k37901 motor assembly hcf (tray 6 feed/ lift motor) (p/o pl 22.4 item 1) 3 – frame assembly drive (p/o pl 22....

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    March 2008 5-36 phaser® 5500/5550 printer pl 22.5 initial issue parts list pl 22.5 tray 6 feeder (2/3) item part description 1 – feeder assy upper (with 2~19) 2 003e59570 latch (p/o pl 22.5 item 1) 3 809e41180 spring latch (p/o pl 22.5 item 1) 4 – shaft latch (p/o pl 22.5 item 1) 5 011k97840 lever (...

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    March 2008 5-37 phaser® 5500/5550 printer pl 22.6 parts list initial issue pl 22.6 tray 6 feeder (3/3) item part description 1 – feeder assy lower (with 2~17) 2 – chute lower (p/o pl 22.6 item 1) 3 – frame assy-lower hcf (p/o pl 22.6 item 1) 4 – lever retard (p/o pl 22.6 item 1) 5 – spring ret down ...

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    March 2008 5-38 phaser® 5500/5550 printer pl 22.7 initial issue parts list pl 22.7 tray 6 drive and transportation item part description 1 802k74970 cover assy top s (door j) 2 – chute assy low (with 3~8) 3 110e94770 switch (door j interlock switch) (p/ o pl 22.7 item 2) 4 – bracket switch (p/o pl 2...

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    March 2008 5-39 phaser® 5500/5550 printer pl 22.8 parts list initial issue pl 22.8 tray 6 electrical item part description 1 960k08930 pwb assy (tray 6 pwb) 2 962k27490 harness assy main 3 – clamp ws-2n 4 – clamp 5 – ws-1n www mk-electronic de.

  • Page 39

    March 2008 5-40 phaser® 5500/5550 printer pl 23.1 initial issue parts list pl 23.1 duplex unit item part description 1 059k33845 trans assy dup (with 2~23) 2 – gear roll 28t (p/o pl 23.1 item 1) 3 – gear idle 33/74t (p/o pl 23.1 item 1) 4 – gear idle 33t (p/o pl 23.1 item 1) 5 – gear idle 42t (p/o p...

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    March 2008 5-41 phaser® 5500/5550 printer pl 23.2 parts list initial issue pl 23.2 inner chute assembly duplex module item part description 1 003e59810 stopper dup 2 – lock dup 3 – bearing dup 4 – pin dup 5 – chute outer 6 – chute inner 7 – roller dup a3l 8 – roller assy dup 9 – roller pinch up (inc...

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    March 2008 5-42 phaser® 5500/5550 printer pl 24.1 initial issue parts list pl 24.1 exit 2 l/h upper chute assembly item part description 1 059k31628 trans assy exit 2 (with 2~26, from pl 24.2) 2 003e60160 handle latch (p/o pl 24.1 item 1) 3 – gate-exit, 2 (p/o pl 24.1 item 1) 4 809e50480 spring-gate...

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    March 2008 5-43 phaser® 5500/5550 printer pl 24.2 parts list initial issue pl 24.2 exit 2 tray guide assembly item part description 1 – guide-tray, 2 2 – elininator exit 3 – bearing 4 – bearing roll 5 – chute-oct 2 6 – -- 7 059k26760 roll assy oct (oct roller) 8 – bearing 9 – gear-19z 10 059e99342 r...

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    March 2008 5-44 phaser® 5500/5550 printer pl 24.2 initial issue parts list pl 24.2 exit 2 tray guide assembly (continued) item part description 31 604k20400 kit roll-pinch inv 32 – roller actuator (p/o pl 24.2 item 99) 33 – chute low 34 – spring actuator (p/o pl 24.2 item 99) 35 930w00113 sensor-pho...

  • Page 44

    March 2008 5-45 phaser® 5500/5550 printer pl 25.1 parts list initial issue pl 25.1 finisher/stacker unit item part description 1 026e93560 screw 2 022k67724 h-transport assy (with pl 25.2, pl 25.3) 3 – staple finisher (with pl 25.4~pl 25.15) 4 – -- 5 – -- 6 893e41630 label www mk-electronic de.

  • Page 45

    March 2008 5-46 phaser® 5500/5550 printer pl 25.2 initial issue parts list pl 25.2 horizontal transport assembly (1/2) item part description 1 – cover top, c (p/o pl 25.2 item 9) 2 – hinge assembly (left) (p/o pl 25.2 item 9) 3 – hinge assembly (right) (p/o pl 25.2 item 9) 4 – bracket-magnet (p/o pl...

  • Page 46

    March 2008 5-47 phaser® 5500/5550 printer pl 25.3 parts list initial issue pl 25.3 horizontal transport assembly (2/2) item part description 1 – rear cover 2 023e21480 belt drive (p/o pl 25.3 item 27) 3 – pulley (p/o pl 25.3 item 27) 4 – bearing (p/o pl 25.3 item 27) 5 – bracket-drive (p/o pl 25.3 i...

  • Page 47

    March 2008 5-48 phaser® 5500/5550 printer pl 25.4 initial issue parts list pl 25.4 finisher/stacker covers (1/2) item part description 1 802e78730 cover top 2 038e31290 guide tray spring 3 050k51270 tray assy sct (stacker upper tray) 4 802e69790 cover eject 5 050k51280 tray assy stacker (stacker low...

  • Page 48

    March 2008 5-49 phaser® 5500/5550 printer pl 25.5 parts list initial issue pl 25.5 finisher/stacker covers (2/2) item part description 1 802e69880 cover front top 2 110e97990 interlock switch (door g interlock switch) 3 802k67130 cover assy front (with 4, 5, 12) (door g) 4 – bracket assy hinge (p/o ...

  • Page 49

    March 2008 5-50 phaser® 5500/5550 printer pl 25.6 initial issue parts list pl 25.6 finisher stack item part description 1 – carriage tray pl 25.6 item 2 2 – carriage tray l (with 3~5) 3 023e21520 belt stacker (p/o pl 25.6 item 2) 4 – carriage assy l (p/o pl 25.6 item 2) 5 019e58660 clamp belt (p/o p...

  • Page 50

    March 2008 5-51 phaser® 5500/5550 printer pl 25.7 parts list initial issue pl 25.7 finisher punch item part description 1 801k16761 frame assy punch, 3-hole (with 2~18) – 801k16771 frame assy punch, all 2-4 hole 2 962k27650 harness assy punch unit (p/o pl 25.7 item 9) 3 – cover motor punch (p/o pl 2...

  • Page 51

    March 2008 5-52 phaser® 5500/5550 printer pl 25.8 initial issue parts list pl 25.8 finisher staple item part description 1 050k51250 cartridge assy staples (staple cartridge) (p/o pl 25.8 item 14) 2 029k92151 stapler assy (staple head) (p/o pl 25.8 item 14) 3 802e69750 cover stapler (p/o pl 25.8 ite...

  • Page 52

    March 2008 5-53 phaser® 5500/5550 printer pl 25.9 parts list initial issue pl 25.9 finisher eject (1/3) item part description 1 054k27171 chute assy eject (door h) (with 2) 2 121e92890 magnet 25n (p/o pl 25.9 item 1) 3 – solenoid assy (sub paddle solenoid) 4 – bracket solenoid 5 – spring-pinch 6 – p...

  • Page 53

    March 2008 5-54 phaser® 5500/5550 printer pl 25.10 initial issue parts list pl 25.10 finisher eject (2/3) item part description 1 050k52151 tray assy-compiler (with 2~8) 2 130k88770 sensor (front and rear tamper home sensors) (p/o pl 25.10 item 1) 3 130k88780 sensor (compiler tray no paper sensor) (...

  • Page 54

    March 2008 5-55 phaser® 5500/5550 printer pl 25.11 parts list initial issue pl 25.11 finisher eject (3/3) item part description 1 015k65801 bracket assy-sensor (with 2, 3) 2 – harness assy comp snr (p/o pl 25.11 item 1) 3 – sensor assy (compile exit sensor) (p/o pl 25.11 item 1) 4 105e13100 eliminat...

  • Page 55

    March 2008 5-56 phaser® 5500/5550 printer pl 25.12 initial issue parts list pl 25.12 finisher transport (1/2) item part description 1 – chute assy-upper exit open (with 2~5) 2 – roller-pinch (p/o pl 25.12 item 1) 3 – spring 1.9n (p/o pl 25.12 item 1) 4 – shaft (p/o pl 25.12 item 1) 5 – spring-torsio...

  • Page 56

    March 2008 5-57 phaser® 5500/5550 printer pl 25.13 parts list initial issue pl 25.13 finisher transport (2/2) item part description 1 – chute assy upper, top exit r (with 2, 3) 2 130k88780 sensor (stacker upper tray exit sensor) (p/o pl 25.13 item 1) 3 022k67860 roller assy-pinch, exit (top exit pin...

  • Page 57

    March 2008 5-58 phaser® 5500/5550 printer pl 25.14 initial issue parts list pl 25.14 finisher electrical item part description 1 – bracket harness 2 – bracket harness l/h 3 960k17130 pwb h-tra (horizontal transport pwb) 4 – harness assy h-tra i/f 5 960k08852 pwb main-c (finisher main pwb) 6 – bracke...

  • Page 58

    March 2008 5-59 phaser® 5500/5550 printer pl 25.15 parts list initial issue pl 25.15 finisher harness item part description 1 962k27610 harness assy main snr 2 962k27620 harness assy main drive 3 962k27550 harness assy i/f (finisher to iot) 4 962k27700 harness assy x’port ent snr 5 962k27710 harness...

  • Page 59

    March 2008 5-60 phaser® 5500/5550 printer xerox supplies and accessories initial issue parts list xerox supplies and accessories documentation and kit instructions consumables upgrade kits and options routine maintenance items table 1 user documentation and kit instructions description part number 1...