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Yamaha 60F Owner's Manual

Summary of 60F

  • Page 1

    Read this manual carefully before operating this outboard motor. Owner’s manual 90a 6h1-28199-2a-e0 6h1-9-2a-1e0.Book 1 ページ ２０１０年２月１７日 水曜日 午前１０時４２分.

  • Page 2

    Emu25052 read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold. 6h1-9-2a-1e0.Book 1 ページ ２０１０年２月１７日 水曜日 午前１０時４２分.

  • Page 3: Important Manual Information

    Important manual information emu25107 to the owner thank you for selecting a yamaha outboard motor. This owner’s manual contains infor- mation needed for proper operation, mainte- nance and care. A thorough understanding of these simple instructions will help you ob- tain maximum enjoyment from your...

  • Page 4: Table of Contents

    Table of contents safety information............................. 1 outboard motor safety ..................... 1 propeller............................................ 1 rotating parts.................................... 1 hot parts ........................................... 1 electric shock..........

  • Page 5: Table of Contents

    Table of contents speedometer .................................. 22 fuel gauge ...................................... 23 trip meter / clock / voltmeter ......... 23 fuel level-alert indicator.................. 24 low battery voltage-alert indicator ........................................ 24 analog ...

  • Page 6: Table of Contents

    Table of contents checking water in engine oil tank ... 61 inspecting wiring and connectors.... 61 checking propeller .......................... 61 removing propeller......................... 62 installing propeller........................... 62 changing gear oil............................ 63 clean...

  • Page 7: Safety Information

    1 safety information emu33622 outboard motor safety observe these precautions at all times. Emu36501 propeller people can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even wh...

  • Page 8: Safety Information

    Safety information 2 emu33820 gasoline exposure and spills take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immedi- ately wash with soap and water. Change clothing if gasoline spills on it. If ...

  • Page 9: Safety Information

    Safety information 3 swamping. Emu33772 avoid collisions scan constantly for people, objects, and oth- er boats. Be alert for conditions that limit your visibility or block your vision of others. Operate defensively at safe speeds and keep a safe distance away from people, ob- jects, and other boats...

  • Page 10: General Information

    4 general information emu25171 identification numbers record emu25183 outboard motor serial number the outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare ...

  • Page 11: General Information

    General information 5 emu25213 c-tick label engines affixed with this label conform to certain portion(s) of the australian radio communications act. 1. Ce marking location 1. C-tick label location 1 zmu06654 zmu06040 1 zmu06655 zmu01697 6h1-9-2a-1e0.Book 5 ページ ２０１０年２月１７日 水曜日 午前１０時４２分.

  • Page 12: General Information

    General information 6 emu33522 read manuals and labels before operating or working on this outboard motor: ● read this manual. ● read any manuals supplied with the boat. ● read all labels on the outboard motor and the boat. If you need any additional information, contact your yamaha dealer. Emu33832...

  • Page 13: General Information

    General information 7 emu33912 contents of labels the above warning labels mean as follows. 1 warning ewm01691 emergency starting does not have start- in-gear protection. Ensure shift control is in neutral before starting engine. 2 warning ewm01681 ● keep hands, hair, and clothing away from rotating...

  • Page 14: General Information

    General information 8 emu33843 symbols the following symbols mean as follows. Notice/warning read owner’s manual hazard caused by continuous rotation electrical hazard remote control lever/gear shift lever operat- ing direction, dual direction engine start/ engine cranking zmu05696 zmu05664 zmu05665...

  • Page 15: Specifications

    9 specifications and requirements emu31480 specifications tip: “(al)” stated in the specification data below represents the numerical value for the alumi- num propeller installed. Likewise, “(sus)” represents the value for stainless steel propeller installed and “(pl)” for plastic propeller installe...

  • Page 16: Installation Requirements

    Specifications and requirements 10 engine oil tank capacity: 3.3 l (3.49 us qt, 2.90 imp.Qt) recommended gear oil: hypoid gear oil sae#90 gear oil quantity: 0.610 l (0.645 us qt, 0.537 imp.Qt) tightening torque for engine: spark plug: 25.0 nm (2.55 kgf-m, 18.4 ft-lb) propeller nut: 35.0 nm (3.57 kgf...

  • Page 17: Propeller Selection

    Specifications and requirements 11 boat. Warning! Do not put flammable items, or loose heavy or metal objects in the same compartment as the battery. Fire, explosion or sparks could result. [ewm01820] emu36300 multiple batteries to connect multiple batteries, such as for multiple engine configuratio...

  • Page 18: Muddy Or Acidic Water

    Specifications and requirements 12 ohol) gasoline whenever possible. Notice ecm01981 ● do not use leaded gasoline. Leaded gasoline can seriously damage the en- gine. ● avoid getting water and contaminants in the fuel tank. Contaminated fuel can cause poor performance or engine damage. Use only fresh...

  • Page 19: Components

    13 components emu2579t components diagram tip: * may not be exactly as shown; also may not be included as standard equipment on all mod- els (order from dealer). 90a emu25802 fuel tank if your model was equipped with a portable fuel tank, its function is as follows. Warning ewm00020 the fuel tank su...

  • Page 20: Components

    Components 14 licensing or approval authority regula- tions. Emu25830 fuel joint this joint is used to connect the fuel line. Emu25841 fuel gauge this gauge is located on either the fuel tank cap or on the fuel joint base. It shows the ap- proximate amount of fuel remaining in the tank. Emu25850 fue...

  • Page 21: Components

    Components 15 emu26201 neutral interlock trigger to shift out of neutral, first pull the neutral in- terlock trigger up. Emu26212 neutral throttle lever to open the throttle without shifting into ei- ther forward or reverse, put the remote con- trol lever in the neutral position and lift the neutral...

  • Page 22: Components

    Components 16 emu25961 throttle indicator the fuel consumption curve on the throttle indicator shows the relative amount of fuel consumed for each throttle position. Choose the setting that offers the best performance and fuel economy for the desired operation. Emu25976 throttle friction adjuster a ...

  • Page 23: Components

    Components 17 tangled, preventing it from functioning. Avoid accidentally pulling the cord dur- ing normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown fo...

  • Page 24: Components

    Components 18 emu26130 steering friction adjuster a friction device provides adjustable resis- tance to the steering mechanism, and can be set according to operator preference. An ad- justing screw or bolt is located on the clamp bracket, on the right (starboard) side of the through tube end. To inc...

  • Page 25: Components

    Components 19 trims it down. When the switch is released, the outboard motor will stop in its current po- sition. For instructions on using the power trim and tilt switch, see page 46. Warning ewm01031 use the power trim and tilt switch located on the bottom cowling only when the boat is at a comple...

  • Page 26: Components

    Components 20 notice ecm00660 do not use the tilt support lever or knob when trailering the boat. The outboard motor could shake loose from the tilt sup- port and fall. If the motor cannot be trail- ered in the normal running position, use an additional support device to secure it in the tilt positi...

  • Page 27: Instruments and Indicators

    21 instruments and indicators emu26493 digital tachometer the tachometer shows the engine speed and has the following functions. All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter. Tip: the water separator and engine trouble-a...

  • Page 28: Instruments and Indicators

    Instruments and indicators 22 emu26551 oil level indicator (digital type) this indicator shows the engine oil level. If the oil level falls below the lower limit, the alert indicator will start to blink. For further in- formation, see page 26. Notice ecm00030 do not operate the engine without oil. S...

  • Page 29: Instruments and Indicators

    Instruments and indicators 23 emu26713 fuel gauge eight segments indicate the fuel level. When all segments are showing, the fuel tank is full. The fuel level reading can be inaccurate due to the position of the sensor in the fuel tank and the attitude of the boat in the water. Op- eration with bow-...

  • Page 30: Instruments and Indicators

    Instruments and indicators 24 5. Press the “ ” (mode) button until the desired minute is displayed. 6. Press the “ ” (set) button again to start the clock. The clock operates on battery power. Dis- connecting the battery will stop the clock. Reset the clock after connecting the battery. Emu36080 vol...

  • Page 31: Instruments and Indicators

    Instruments and indicators 25 notice ecm00030 do not operate the engine without oil. Se- rious engine damage will occur. Emu26591 analog speedometer this gauge shows the boat speed in km/h and mph. Emu26611 analog trim meter this gauge shows the trim angle of your out- board motor. Memorize the trim...

  • Page 32: Engine Control System

    26 engine control system emu26803 alert system notice ecm00091 do not continue to operate the engine if a alert device has activated. Consult your yamaha dealer if the problem cannot be located and corrected. Emu2681c overheat alert this engine has an overheat-alert device. If the engine temperature...

  • Page 33: Engine Control System

    Engine control system 27 ● the buzzer will sound (if equipped on the tiller handle, remote control box, or main switch panel). If the alert system has been activated, stop the engine and check for the cause. Tip: the alert for oil filter clogging is similar to the alerts for low oil level and overhe...

  • Page 34: Installation

    28 installation emu26902 installation the information presented in this section is intended as reference only. It is not possible to provide complete instructions for every possible boat and motor combination. Proper mounting depends in part on experience and the specific boat and motor combination....

  • Page 35: Installation

    Installation 29 notice ecm01634 ● make sure that the idle hole is high enough to prevent water from entering the engine even if the boat is stationary with the maximum load. ● incorrect engine height or obstructions to the smooth flow of water (such as the design or condition of the boat, or ac- ces...

  • Page 36: Operation

    30 operation emu36381 first-time operation emu27020 breaking in engine your new engine requires a period of break- in to allow mating surfaces of moving parts to wear in evenly. Correct break-in will help en- sure proper performance and longer engine life. Notice ecm00140 ● failure to follow the bre...

  • Page 37: Operation

    Operation 31 notice ecm00120 do not start the engine out of water. Over- heating and serious engine damage can occur. Emu37151 fuel level be sure you have plenty of fuel for your trip. A good rule is to use 1/3 of your fuel to get to the destination, 1/3 to return, and to keep 1/3 as an emergency re...

  • Page 38: Operation

    Operation 32 remote control models: ● turn the steering wheel full-right and full- left. Make sure operation is smooth and unrestricted throughout the whole range with no binding or excessive free play. ● operate the throttle levers several times to make sure there is no hesitation in their travel. ...

  • Page 39: Operation

    Operation 33 should supply oil normally. If no oil is flowing after 10 minutes of idling, consult your yamaha dealer. Notice ecm00130 be sure to take the above steps when op- erating the engine after a long period of storage. Otherwise engine seizure could occur. Emu36492 flushing device check that ...

  • Page 40: Operation

    Operation 34 emu29158 checking power trim and tilt system warning ewm01930 ● never get under the lower unit while it is tilted, even when the tilt support lever is locked. Severe injury could occur if the outboard motor accidentally falls. ● body parts can be crushed between the motor and the clamp ...

  • Page 41: Operation

    Operation 35 the tilt rod and trim rods operate smooth- ly. Emu36582 battery check that the battery is in good condition, and fully charged. Check that the battery connections are clean, secure and covered by insulating covers. The electrical contacts of the battery and cables must be clean and prop...

  • Page 42: Operation

    Operation 36 9. Tighten the filler cap securely. 10. Wipe up any spilled gasoline immediate- ly with dry rags. Dispose rags properly according to local laws or regulations. Emu27311 filling oil for electric start models warning ewm00530 do not add gasoline into the oil tank. Fire or explosion could ...

  • Page 43: Operation

    Operation 37 emu27321 oil level indicator operation the various functions of the oil level system are as follows: emu27372 electric start models emu27452 operating engine warning ewm00420 ● before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obst...

  • Page 44: Operation

    Operation 38 2. If there is a fuel joint on the motor, align the fuel joint on the fuel line with the fuel joint on the motor and firmly connect the fuel line to the joint while pinching the joint. Then firmly connect the other end of the fuel line to the joint on the fuel tank. Tip: wipe up any spi...

  • Page 45: Operation

    Operation 39 venting it from functioning. ● avoid accidentally pulling the cord dur- ing normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. 1. P...

  • Page 46: Operation

    Operation 40 tip: ● when the engine is cold, it needs to be warmed up. For further information, see page 41. ● if the engine is warm and fails to start, open the throttle slightly and try to start the engine again. If the engine still fails to start, see page 67. Emu27664 electric start and remote c...

  • Page 47: Operation

    Operation 41 starter can also be damaged. If the engine will not start after 5 seconds of cranking, return the main switch to “ ” (on), wait 10 seconds, then crank the engine again. [ecm00192] tip: ● when the engine is cold, it needs to be warmed up. For further information, see page 41. ● if the en...

  • Page 48: Operation

    Operation 42 notice ecm01610 warm up the engine before shifting into gear. Until the engine is warm, the idle speed may be higher than normal. High idle speed can prevent you from shifting back to neutral. If this occurs, stop the engine, shift to neutral, then restart the engine and allow it to war...

  • Page 49: Operation

    Operation 43 emu31742 stopping boat warning ewm01510 ● do not use the reverse function to slow down or stop the boat as it could cause you to lose control, be ejected, or im- pact the steering wheel or other parts of the boat. This could increase the risk of serious injury. It could also damage the ...

  • Page 50: Operation

    Operation 44 the fuel line if there is a fuel joint on the outboard motor. 3. Tighten the air vent screw on the fuel tank cap (if equipped). 4. Remove the key if the boat will be left un- attended. Tip: the engine can also be stopped by pulling the cord and removing the clip from the en- gine shut-o...

  • Page 51: Operation

    Operation 45 tween the motor and the clamp bracket when the motor is trimmed or tilted. ● use caution when trying a trim position for the first time. Increase speed gradu- ally and watch for any signs of instabil- ity or control problems. Improper trim angle can cause loss of control. ● if equipped ...

  • Page 52: Operation

    Operation 46 bow up too much trim-out puts the bow of the boat too high in the water. Performance and econ- omy are decreased because the hull of the boat is pushing the water and there is more air drag. Excessive trim-out can also cause the propeller to ventilate, which reduces per- formance furthe...

  • Page 53: Operation

    Operation 47 2. Press the power trim and tilt switch “ ” (up) until the outboard motor has tilted up completely. 3. Pull the tilt support lever toward you to support the engine. Warning! After tilting the outboard motor, be sure to support it with the tilt support knob or tilt support lever. Otherwi...

  • Page 54: Operation

    Operation 48 4. Models equipped with trim rods: once the outboard motor is supported with the tilt support lever, press the power trim and tilt switch “ ” (down) to retract the trim rods. Notice: make sure that the trim rods retracts completely during mooring. This protects the rods from marine grow...

  • Page 55: Operation

    Operation 49 emu28061 shallow water emu32851 power trim and tilt models the outboard motor can be tilted up partially to allow operation in shallow water. Notice ecm00260 do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when set- t...

  • Page 56: Operation

    Operation 50 3. To return the outboard motor to the nor- mal running position, press the power trim and tilt switch and slowly tilt the out- board motor down. Emu28195 cruising in other conditions cruising in salt water after operating in salt water, flush the cooling water passages with fresh water...

  • Page 57: Maintenance

    51 maintenance emu2822a transporting and storing outboard motor warning ewm02620 ● use care when transporting fuel tank, whether in a boat or car. ● do not fill fuel container to maximum capacity. Gasoline will expand consid- erably as it warms up and can build up pressure in the fuel container. Thi...

  • Page 58: Maintenance

    Maintenance 52 drained from it completely, otherwise water may enter the cylinder through the exhaust port and cause engine trou- ble. ● store the outboard motor in a dry, well- ventilated place, not in direct sunlight. Emu28305 procedure emu28323 flushing with the flushing attachment flushing with ...

  • Page 59: Maintenance

    Maintenance 53 the motor. Clean the body thoroughly. 12. If the “fogging oil” is not available, re- move the spark plug(s). Pour a tea- spoonful of clean engine oil into each cylinder. Crank several times manually. Replace the spark plug(s). Tip: a flushing attachment is available from your yamaha d...

  • Page 60: Maintenance

    Maintenance 54 notice: do not leave the garden hose connector loose on the bottom cowling fitting or let the hose hang free during normal operation. Water will leak out of the connector instead of cooling the engine, which can cause serious overheating. Be sure the connector is tightened securely on...

  • Page 61: Maintenance

    Maintenance 55 emu34151 severe operating conditions severe operating conditions involve one or more of the following types of operation on a regular basis: ● operating continuously at or near maxi- mum engine speed (rpm) for many hours ● operating continuously at a low engine speed (rpm) for many ho...

  • Page 62: Maintenance

    Maintenance 56 emu34446 maintenance chart 1 tip: ● refer to the sections in this chapter for explanations of each owner-specific action. ● the maintenance cycle on these charts assume usage of 100 hours per year and regular flushing of the cooling water passages. Maintenance frequency should be adju...

  • Page 63: Maintenance

    Maintenance 57 fuel line (high pres- sure) inspection or replace- ment as necessary fuel line (low pres- sure) inspection fuel line (low pres- sure) inspection or replace- ment as necessary fuel pump inspection or replace- ment as necessary fuel/engine oil leakage inspection gear oil replacement gre...

  • Page 64: Maintenance

    Maintenance 58 emu34451 maintenance chart 2 cooling water inlet inspection main switch/stop switch/choke switch inspection or replace- ment as necessary wire harness connec- tions/wire coupler con- nections inspection or replace- ment as necessary (yamaha) meter/gauge inspection fuel tank (yamaha po...

  • Page 65: Maintenance

    Maintenance 59 emu28943 greasing yamaha grease a (water resistant grease) yamaha grease d (corrosion resistant grease; for propeller shaft) 90a emu28957 cleaning and adjusting spark plug the spark plug is an important engine com- ponent and is easy to inspect. The condition of the spark plug can ind...

  • Page 66: Maintenance

    Maintenance 60 3. Be sure to use the specified spark plug, otherwise the engine may not operate properly. Before fitting the spark plug, measure the electrode gap with a wire thickness gauge; replace it if out of spec- ification. 4. When fitting the plug, wipe off any dirt from the threads, and then...

  • Page 67: Maintenance

    Maintenance 61 whether the idle speed is set to specifi- cation. For idle speed specifications, see page 9. If you have difficulty verifying the idle speed, or the idle speed requires ad- justment, consult a yamaha dealer or other qualified mechanic. Emu29061 checking water in engine oil tank a tran...

  • Page 68: Maintenance

    Maintenance 62 ● check the propeller shaft oil seal for dam- age. Emu30662 removing propeller emu29197 spline models 1. Straighten the cotter pin and pull it out using a pair of pliers. 2. Remove the propeller nut, washer, and spacer (if equipped). Warning! Do not use your hand to hold the propel- l...

  • Page 69: Maintenance

    Maintenance 63 tip: if the propeller nut does not align with the propeller shaft hole after tightening to the specified torque, tighten the nut further to align it with the hole. Emu29289 changing gear oil warning ewm00800 ● be sure the outboard motor is securely fastened to the transom or a stable ...

  • Page 70: Maintenance

    Maintenance 64 6. Put a new gasket on the oil level plug. When the oil begins to flow out of the oil level plug hole, insert and tighten the oil level plug. 7. Put a new gasket on the gear oil drain screw. Insert and tighten the gear oil drain screw. Emu29302 cleaning fuel tank warning ewm00920 gaso...

  • Page 71: Maintenance

    Maintenance 65 them ineffective. Tip: inspect ground leads attached to external anodes on equipped models. Consult a yamaha dealer for inspection and replace- ment of internal anodes attached to the pow- er unit. Emu29323 checking battery (for electric start models) warning ewm01902 battery electrol...

  • Page 72: Maintenance

    Maintenance 66 notice ecm01124 do not reverse the battery cables. Other- wise, the electrical parts could be dam- aged. 1. Make sure the main switch (on applica- ble models) is “ ” (off) before working on the battery. 2. Connect the red battery cable to the positive (+) terminal first. Then con- nec...

  • Page 73: Trouble Recovery

    67 trouble recovery emu29427 troubleshooting a problem in the fuel, compression, or igni- tion systems can cause poor starting, loss of power, or other problems. This section de- scribes basic checks and possible remedies, and covers all yamaha outboard motors. Therefore some items may not apply to ...

  • Page 74: Trouble Recovery

    Trouble recovery 68 q. Is fuel system obstructed? A. Check for pinched or kinked fuel line or other obstructions in fuel system. Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Have ignition parts failed? A. Have servic...

  • Page 75: Trouble Recovery

    Trouble recovery 69 q. Is load on boat improperly distributed? A. Distribute load to place boat on an even plane. Q. Is water pump or thermostat faulty? A. Have serviced by a yamaha dealer. Q. Is there excess water in fuel filter cup? A. Drain filter cup. Engine power loss. Q. Is propeller damaged? ...

  • Page 76: Trouble Recovery

    Trouble recovery 70 q. Is fuel joint connection incorrect? A. Connect correctly. Q. Is heat range of spark plug incorrect? A. Inspect spark plug and replace it with rec- ommended type. Q. Is high pressure fuel pump drive belt bro- ken? A. Have serviced by a yamaha dealer. Q. Is engine not responding...

  • Page 77: Trouble Recovery

    Trouble recovery 71 consult your yamaha dealer if the new fuse immediately blows again. Emu29512 power trim and tilt will not operate if the engine cannot be tilted up or down with the power trim and tilt because of a dis- charged battery or a failure with the power trim and tilt unit , the engine c...

  • Page 78: Trouble Recovery

    Trouble recovery 72 the engine is running. ● do not touch the ignition coil, spark plug wire, spark plug cap, or other elec- trical components when starting or op- erating the motor. You could get an electrical shock. Emu29574 emergency starting engine 1. Remove the top cowling. 2. Disconnect the st...

  • Page 79: Trouble Recovery

    Trouble recovery 73 cedure, see page 73. Emu29671 engine fails to operate emu29691 ignition system malfunction if the battery voltage is low or in the unlikely event of an ignition system malfunction, the engine speed may become erratic or the en- gine may stop. In such a situation, follow the proce...

  • Page 80: Trouble Recovery

    Trouble recovery 74 4. Open the throttle slightly without shifting using the throttle grip, neutral throttle le- ver or free accelerator. It is necessary to change the throttle opening slightly de- pending on the engine temperature. Af- ter the engine starts, return the throttle to its original posi...

  • Page 81: Trouble Recovery

    Trouble recovery 75 ately take it to a yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. Notice: do not attempt to run the outboard motor until it has been com- pletely inspected. [ecm00401] 6h1-9-2a-1e0.Book 75 ページ ２０１０年２月１７日 水曜日 午前１０時４２分.

  • Page 82

    Yamaha motor co., ltd. Printed on recycled paper printed in japan march 2010–0.1  1 ! 6h1-9-2a-1e0.Book 1 ページ ２０１０年２月１７日 水曜日 午前１０時４２分.