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Yamaha DRAG STAR XVS125 Owner's Manual

Other manuals for DRAG STAR XVS125: Owner's Manual, Owner's Manual, Owner's Manual
Manual is about: Drag Star 2001

Summary of DRAG STAR XVS125

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    Printed on recycled paper printed in japan 2001·11–0.2 × 1(e) ! Owner’s manual 5jx-28199-e2 xvs125 yamaha motor co., ltd..

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    Eau03338 introduction welcome to the yamaha world of motorcycling! As the owner of an xvs125, you are benefiting from yamaha’s vast experience and newest technol- ogy regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take t...

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    Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! A caution indicates special precautions that must be taken to avoid damage to the motor...

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    Important manual information ew000002 w please read this manual carefully and completely before operating this motorcycle. 5jx-28199-e2 honbun 10/11/01 2:14 pm page 3.

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    Xvs125 owner’s manual ©2001 by yamaha motor co., ltd. 1st edition, september 2001 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. Eau04229 5jx-28199-e2 honbun 10/11/01 2:14 pm page 4.

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    Eau00009 table of contents give safety the right of way ................1-1 description ..................................................2-1 left view ...........................................................2-1 right view ........................................................2-2 controls and i...

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    Tires ...............................................................6-15 spoke wheels ................................................6-18 adjusting the clutch lever free play ................6-19 adjusting the brake lever free play ................6-20 adjusting the brake pedal position and free p...

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    1-1 eau00021 q give safety the right of way 1 motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free- dom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and mainte...

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    2-1 eau00026 description part locations 2 1. Headlight (page 6-34) 2. Fuel cock (page 3-8) 3. Fuses (page 6-33) 4. Helmet holder (page 3-9) 5. Shock absorber spring preload adjusting ring (page 3-9) 6. Shift pedal (page 3-5) 1 2 3 4 5 6 left view 5jx-28199-e2 honbun 10/11/01 2:14 pm page 8.

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    2-2 description 2 7. Owner’s tool kit (page 6-1) 8. Battery (page 6-31) 9. Air filter element (page 6-12) 10. Main switch/steering lock (page 3-1) 11. Brake pedal (page 3-6, 6-20) 12. Engine oil filter element (page 6-9) 7 8 9 10 11 12 right view 5jx-28199-e2 honbun 10/11/01 2:14 pm page 9.

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    2-3 description 2 1. Clutch lever (page 3-5, 6-19) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-4) 5. Brake lever (page 3-5, 6-20) 6. Throttle grip (page 6-15, 6-28) 7. Fuel tank cap (page 3-6) 8. Starter (choke) lever (page 3-9) 1 2 3 4 5 ...

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    3-1 eau00027 instrument and control functions 3 eau00029 main switch/steering lock main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00036 on all electrical systems are...

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    3-2 eau03034 indicator and warning lights indicator lights eau00063 high beam indicator light “ & ” high beam indicator light this indicator light comes on when the high beam of the headlight is switched on. Eau00057 turn signal indicator light “ 5 ” turn signal indicator light this indicator light ...

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    3-3 instrument and control functions 3 note: only for the german model equipped with a speed limiter: the speed limiter prevents the motor- cycle from exceeding a riding speed of 80 km/h. Eau00109 anti-theft alarm (optional) anti-theft alarm (optional) this motorcycle can be equipped with an optiona...

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    3-4 eau03889 turn signal switch “ 4 / 6 ” turn signal switch to signal a right-hand turn, push this switch to “ 6 ”. To signal a left-hand turn, push this switch to “ 4 ”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has retu...

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    3-5 instrument and control functions 3 eau00152 clutch lever clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the han- dlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for s...

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    3-6 eau00162 brake pedal brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Eau03756 fuel tank cap fuel tank cap to remove the fuel tank cap insert the key into the lock and turn it 1/4 turn clockwise. The lock will be released...

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    3-7 instrument and control functions 3 eau03753 fuel fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 w 8 do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands. 8 avoid spilling fuel...

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    3-8 eau03236 fuel cock fuel cock this motorcycle is equipped with a negative pressure fuel cock. The fuel cock supplies fuel from the tank to the carburetors while also filtering it. The fuel cock lever positions are explained as follows and shown in the illustrations. On with the fuel cock lever in...

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    3-9 instrument and control functions 3 eau03839 starter (choke) lever “ 1 ” starter (choke) lever starting a cold engine requires a rich- er air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction a to turn on the starter (choke). Move the lever in direction b to turn...

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    3-10 ew000040 w always adjust both shock absorber assemblies equally, oth- erwise poor handling and loss of stability may result. Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock absorber assembly in directi...

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    3-11 instrument and control functions 3 eau03720 ignition circuit cut-off system ignition circuit cut-off system the ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. 8 it prevents starting when the transmission is in gea...

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    3-12 instrument and control functions 3 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ # ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral switch ...

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    4-1 eau01114 pre-operation checks 4 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect- edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak- age or loss of tire a...

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    4-2 pre-operation checks 4 throttle grip • make sure that operation is smooth. • check free play. • if necessary, have yamaha dealer make adjustment or lubricate. 6-15, 6-28 control cables • make sure that operation is smooth. • lubricate if necessary. 6-27–6-28 drive chain • check chain slack. • ad...

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    4-3 pre-operation checks 4 note: pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. Ewa00033 w if any item in the pre-operation check list is not work...

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    5-1 eau00372 operation and important riding points 5 eau00373 w 8 become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thorough- ly understand. 8 never start the engine or oper- ate it in...

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    5-2 operation and important riding points 5 4. Turn the starter (choke) on and completely close the throttle. (see page 3-9 for starter (choke) operation.) 5. Start the engine by pushing the start switch. Note: if the engine fails to start, release the start switch, wait a few seconds, and then try ...

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    5-3 operation and important riding points 5 eau00423 shifting shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. Note: to shift the transmission into the neu- tral positi...

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    5-4 operation and important riding points 5 eau00424 tips for reducing fuel consumption fuel consumption, tips for reducing fuel consumption depends largely on your riding style. Consider the follow- ing tips to reduce fuel consumption: 8 thoroughly warm up the engine. 8 turn the starter (choke) off...

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    5-5 operation and important riding points 5 eau00460 parking parking when parking, stop the engine, and then remove the key from the main switch. Ew000058 w 8 since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. 8 do n...

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    6-1 eau00462 periodic maintenance and minor repair 6 eau00464 safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible. The most important points of inspection, adjustment, and lubrication are e...

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    6-2 periodic maintenance and minor repair 6 eau03686 periodic maintenance and lubrication chart periodic maintenance and lubrication chart note: 8 the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 from 30,000 km, repeat the maintenance in...

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    6-3 periodic maintenance and minor repair 6 8 * brake hose • check for cracks or damage. √ √ √ √ √ • replace. (see note on page 6-4.) every 4 years 9 * wheels • check runout, spoke tightness and for damage. • tighten spokes if necessary. √ √ √ √ 10 * tires • check tread depth and for damage. • repla...

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    6-4 periodic maintenance and minor repair 6 eau03541 note: 8 the air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 hydraulic brake service 9 regularly check and, if necessary, correct the brake fluid level. 9 every two years replace the internal components o...

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    6-5 periodic maintenance and minor repair 6 eau01122 removing and installing panels panels, removing and installing the panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. ...

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    6-6 periodic maintenance and minor repair 6 2. Pull the rear of the panel out, and then slide the panel forward to release it in the front. To install the panel 1. Secure the front of the panel, and then push the rear of the panel in. 2. Install the bolt. Eau03184 panel b to remove the panel 1. Slid...

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    6-7 periodic maintenance and minor repair 6 2. Pull the rear of the panel out with the key inserted in the lock, and then slide the panel forward to release it in the front. To install the panel 1. Secure the front of the panel, and then push the rear of the panel in with the key inserted in the loc...

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    6-8 periodic maintenance and minor repair 6 2. Remove the spark plug as shown, with the spark plug wrench included in the owner’s tool kit. To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to- light tan (the ideal color when th...

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    6-9 periodic maintenance and minor repair 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 4. Install the spark p...

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    6-10 periodic maintenance and minor repair 6 to change the engine oil (with or without oil filter element replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and dr...

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    6-11 periodic maintenance and minor repair 6 5. Remove and replace the oil filter element and o-ring. 6. Install the oil filter element cover by installing the bolts, then tight- ening them to the specified torque. Note: make sure that the o-ring is properly seated. 7. Install the engine oil drain b...

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    6-12 periodic maintenance and minor repair 6 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessary....

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    6-13 periodic maintenance and minor repair 6 3. Remove the air filter element by removing the screws. 4. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. 5. Ins...

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    6-14 periodic maintenance and minor repair 6 eau00629 adjusting the carburetor carburetor, adjusting the carburetor is an important part of the engine and requires very sophisti- cated adjustment. Therefore, most carburetor adjustments should be left to a yamaha dealer, who has the necessary profess...

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    6-15 periodic maintenance and minor repair 6 eau00635 adjusting the throttle cable free play throttle cable free play, adjusting the throttle cable free play should measure 3–5 mm at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a yamaha dealer adjust it....

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    6-16 periodic maintenance and minor repair 6 ewa00012 w because loading has an enormous impact on the handling, braking, performance and safety character- istics of your motorcycle, you should keep the following precau- tions in mind. 8 never overload the motorcycle! Operation of an overloaded motor...

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    6-17 periodic maintenance and minor repair 6 tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer replace the tire imme- diately. Note: t...

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    6-18 periodic maintenance and minor repair 6 eau00685 spoke wheels wheels to maximize the performance, dura- bility, and safe operation of your motorcycle, note the following points regarding the specified wheels. 8 the wheel rims should be checked for cracks, bends or warpage, and the spokes for lo...

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    6-19 periodic maintenance and minor repair 6 eau00694 adjusting the clutch lever free play clutch lever free play, adjusting the clutch lever free play should measure 5–10 mm as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the...

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    6-20 periodic maintenance and minor repair 6 eau00696 adjusting the brake lever free play brake lever free play, adjusting the brake lever free play should mea- sure 5–8 mm as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the br...

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    6-21 periodic maintenance and minor repair 6 1. Loosen the locknut at the brake pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction a . To lower the brake pedal, turn the adjusting bolt in direction b . 3. Tighten the locknut. Ewa00044 w after adjusting the brake pedal position,...

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    6-22 periodic maintenance and minor repair 6 ew000106 w 8 after adjusting the drive chain slack or removing and installing the rear wheel, always check the brake pedal free play. 8 if proper adjustment cannot be obtained as described, have a yamaha dealer make this adjustment. 8 after adjusting the ...

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    6-23 periodic maintenance and minor repair 6 eau00725 front brake pads each front brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has...

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    6-24 periodic maintenance and minor repair 6 observe these precautions: 8 when checking the fluid level, make sure that the top of the brake fluid reservoir is level. 8 use only the recommended qual- ity brake fluid, otherwise the rub- ber seals may deteriorate, caus- ing leakage and poor braking pe...

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    6-25 periodic maintenance and minor repair 6 eau00744 drive chain slack drive chain slack the drive chain slack should be checked before each ride and adjust- ed if necessary. To check the drive chain slack checking 1. Place the motorcycle on a level surface and hold it in an upright position. Note:...

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    6-26 periodic maintenance and minor repair 6 2. To tighten the drive chain, turn the adjusting nut at each end of the swingarm in direction a . To loosen the drive chain, turn the adjusting nut at each end of the swingarm in direction b , and then push the rear wheel for- ward. Note: using the align...

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    6-27 periodic maintenance and minor repair 6 eau03006 lubricating the drive chain drive chain, lubricating the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dust...

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    6-28 periodic maintenance and minor repair 6 ew000112 w damage to the outer sheath may interfere with proper cable opera- tion and will cause the inner cable to rust. Replace a damaged cable as soon as possible to prevent unsafe conditions. Eau04034 checking and lubricating the throttle grip and cab...

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    6-29 periodic maintenance and minor repair 6 eau03164 checking and lubricating the brake and clutch levers brake and clutch levers, checking and lubricating the operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary. Eau031...

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    6-30 periodic maintenance and minor repair 6 to check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and rebounds smoothly. Ec000098...

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    6-31 periodic maintenance and minor repair 6 eau01144 checking the wheel bearings wheel bearings, checking the front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn s...

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    6-32 periodic maintenance and minor repair 6 ew000116 w 8 electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any con- tact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the fol...

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    6-33 periodic maintenance and minor repair 6 eau04190 replacing the fuses fuses, replacing the main fuse and the fuse box, which contains the fuses for the indi- vidual circuits, are located behind panel a. (see page 6-5 for panel removal and installation procedures.) if a fuse is blown, replace it ...

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    6-34 periodic maintenance and minor repair 6 eau04189 replacing the headlight bulb headlight bulb, replacing this motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. 2. Disconnect the headli...

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    6-35 periodic maintenance and minor repair 6 3. Unhook the headlight bulb hold- er, and then remove the defec- tive bulb. Ew000119 w headlight bulbs get very hot. Therefore, keep flammable prod- ucts away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new h...

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    6-36 periodic maintenance and minor repair 6 eau03218 replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- w...

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    6-37 periodic maintenance and minor repair 6 2. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Ec000108 c c do not overtighten t...

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    6-38 periodic maintenance and minor repair 6 eau03239 front wheel front wheel to remove the front wheel removing ew000122 w 8 it is advisable to have a yamaha dealer service the wheel. 8 securely support the motorcy- cle so that there is no danger of it falling over. 1. Disconnect the speedometer ca...

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    6-39 periodic maintenance and minor repair 6 note: make sure that there is enough space between the brake pads before inserting the brake disc and that the slot in the speedometer gear unit fits over the retainer on the fork leg. 3. Insert the wheel axle. 4. Lower the front wheel so that it is on th...

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    6-40 periodic maintenance and minor repair 6 2. Lift the rear wheel off the ground according to the procedure on page 6-37. 3. Disconnect the brake torque rod from the brake shoe plate by removing the nut and the bolt. 4. Remove the brake pedal free play adjusting nut, and then dis- connect the brak...

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    6-41 periodic maintenance and minor repair 6 6. Tighten the axle nut to the speci- fied torque. 7. Adjust the brake pedal position and free play. (see page 6-20 for brake pedal position and free play adjustment procedures.) ew000103 w after adjusting the brake pedal free play, check the operation of...

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    6-42 periodic maintenance and minor repair 6 eau01297 troubleshooting chart ew000125 w keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel 2. Compression 3. Ignition 4. Battery remove the spark there is compression. There is no compression. Check the ignition...

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    7-1 eau03430 motorcycle care and storage 7 care care while the open design of a motorcy- cle reveals the attractiveness of the technology, it also makes it more vul- nerable. Rust and corrosion can develop even if high-quality compo- nents are used. A rusty exhaust pipe may go unnoticed on a car, ho...

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    7-2 motorcycle care and storage 7 8 do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abra- sive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or...

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    7-3 motorcycle care and storage 7 after cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (eve...

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    7-4 motorcycle care and storage 7 storage storage short-term always store your motorcycle in a cool, dry place and, if necessary, pro- tect it against dust with a porous cover. Eca00014 c c 8 storing the motorcycle in a poorly ventilated room or cov- ering it with a tarp, while it is still wet, will...

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    7-5 motorcycle care and storage 7 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to pre- vent the tires from becoming degraded in one spot. 8. Cover th...

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    8-1 eau01038 specifications 8 specifications specifications model xvs125 dimensions overall length 2,320 mm overall width 910 mm overall height 1,075 mm seat height 670 mm wheel base 1,530 mm ground clearance 150 mm minimum turning radius 2,900 mm basic weight (with oil and full fuel tank) 156 kg en...

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    8-2 specifications 8 fuel type regular unleaded gasoline fuel tank capacity 11 l reserve amount 3.4 l carburetor manufacturer mikuni model × quantity bds26 × 1 spark plug manufacturer/model ngk/cr7hsa or denso/u22fsr-u gap 0.6–0.7 mm clutch type wet, multiple-disc transmission primary reduction syst...

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    8-3 specifications 8 maximum load* 183 kg air pressure (cold tire) up to 90 kg load* front 175 kpa (1.75 kgf/cm 2 , 1.75 bar) rear 200 kpa (2.00 kgf/cm 2 , 2.00 bar) 90 kg load–maximum load* front 175 kpa (1.75 kgf/cm 2 , 1.75 bar) rear 200 kpa (2.00 kgf/cm 2 , 2.00 bar) *total weight of rider, pass...

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    8-4 specifications 8 battery type gt6b-3 voltage, capacity 12 v, 6 ah headlight type halogen bulb bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 1 tail/brake light 12 v, 5/21 w × 1 front turn signal light 12 v, 21 w × 2 rear turn signal light 12 v, 21 w × 2 auxiliary light 12 v, 4 w × 1 ...

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    8-5 specifications 8 eau03941 conversion table conversion table all specification data in this manual are listed in si and metric units. Use this table to convert metric unit values to imperial unit values. Example: metric value conversion factor imperial value 2 mm × 0.03937 = 0.08 in conversion ta...

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    9-1 eau01039 consumer information 9 eau02944 identification numbers identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in ca...

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    9-2 consumer information 9 eau03757 model label model label the model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1 1. Model label 5jx-28199-e2 honbun 10/11/01 2:...

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    Printed on recycled paper printed in japan 2001·11–0.2 × 1(e) ! Owner’s manual 5jx-28199-e2 xvs125 yamaha motor co., ltd..