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- DRAG STAR XVS125
- Owner's Manual
Yamaha DRAG STAR XVS125 Owner's Manual
Summary of DRAG STAR XVS125
Page 1
5jx-28199-e3 xvs125 printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.6–0.1 ×1 ! (e) owner’s manual 5jx-9-e3_hyoushi 5/30/03 8:36 am page 1.
Page 2: Introduction
Introduction eau10100 welcome to the yamaha world of motorcycling! As the owner of the xvs125, you are benefiting from yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take th...
Page 3: Important Manual Information
Important manual information eau10150 particularly important information is distinguished in this manual by the following notations: note: ● this manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● yamaha continuall...
Page 4: Important Manual Information
Important manual information eau10200 xvs125 owner’s manual ©2003 by yamaha motor co., ltd. 1st edition, may 2003 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan..
Page 5: Table of Contents
Table of contents safety information .............1-1 description .............................2-1 left view .....................................2-1 right view...................................2-2 controls and instruments ...........2-3 instrument and control functions ...............................
Page 6: Table of Contents
Table of contents checking and lubricating the brake and clutch levers .........6-24 checking and lubricating the sidestand ...............................6-25 checking the front fork ............6-25 checking the steering .............6-26 checking the wheel bearings ..................................
Page 7: Safety Information
1-1 1 safety information eau10250 motorcycles are single track vehicles. Their safe use and operation are depen- dent upon the use of proper riding techniques as well as the expertise of the opera- tor. Every operator should know the following require- ments before riding this mo- torcycle. He or sh...
Page 8: Safety Information
Safety information 1-2 1 wide on a turn due to excessive speed or undercornering (insuffi- cient lean angle for the speed). ● always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. ● always signal before turning or changing lanes. Make sure that other mo...
Page 9: Safety Information
Safety information 1-3 1 sories to your motorcycle: loading the total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 183.0 kg (404 lb). When loading within this weight limit, keep the following in mind: ● cargo and accessory weight should be kept...
Page 10: Safety Information
Safety information 1-4 1 not recommended. ● use caution when adding electri- cal accessories. If electrical acces- sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust ga...
Page 11: Description
2-1 1 2 3 4 5 6 7 8 9 description eau10410 left view 1 2 3 4 5 6 1. Headlight (page 6-29) 2. Fuel cock (page 3-7) 3. Fuses (page 6-28) 4. Helmet holder (page 3-9) 5. Shock absorber assembly spring preload adjusting ring (page 3-9) 6. Shift pedal (page 3-5).
Page 12: Description
Description 2-2 2 3 4 5 6 7 8 9 eau10420 right view 1 2 3 4 5 6 1. Owner’s tool kit (page 6-1) 2. Battery (page 6-27) 3. Air filter element (page 6-10) 4. Main switch/steering lock (page 3-1) 5. Brake pedal (page 3-5) 6. Engine oil filter element (page 6-8).
Page 13: Description
Description 2-3 1 2 3 4 5 6 7 8 9 eau10430 controls and instruments 1 2 3 4 5 6 7 8 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-3) 5. Brake lever (page 3-5) 6. Throttle grip (page 6-12) 7. Fuel tank cap (page 3-6...
Page 14
Instrument and control functions 3-1 2 3 4 5 6 7 8 9 eau10460 main switch/steering lock the main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau10630 on all electrical systems are supplied with power, a...
Page 15
Instrument and control functions 3-2 1 2 3 4 5 6 7 8 9 eau11001 indicator and warning lights eau11020 turn signal indicator light “ ” this indicator light flashes when the turn signal switch is pushed to the left or right. Eau11060 neutral indicator light “ ” this indicator light comes on when the t...
Page 16
Instrument and control functions 3-3 2 3 4 5 6 7 8 9 note: only for the german model equipped with a speed limiter: the speed limiter prevents the vehi- cle from exceeding a riding speed of 80 km/h. Eau12330 anti-theft alarm (optional) this model can be equipped with an optional anti-theft alarm by ...
Page 17
Instrument and control functions 3-4 1 2 3 4 5 6 7 8 9 right eau12350 pass switch “ ” press this switch to flash the headlight. Eau12400 dimmer switch “ / ” set this switch to “ ” for the high beam and to “ ” for the low beam. Eau12460 turn signal switch “ / ” to signal a right-hand turn, push this ...
Page 18
Instrument and control functions 3-5 2 3 4 5 6 7 8 9 eau12870 shift pedal the shift pedal is located on the left side of the engine and is used in com- bination with the clutch lever when shifting the gears of the 5-speed con- stant-mesh transmission equipped on this motorcycle. Eau12890 brake lever...
Page 19
Instrument and control functions 3-6 1 2 3 4 5 6 7 8 9 eau13000 fuel tank cap to remove the fuel tank cap insert the key into the lock and turn it 1/ 4 turn clockwise. The lock will be re- leased and the fuel tank cap can be re- moved. To install the fuel tank cap 1. Push the fuel tank cap into posi...
Page 20
Instrument and control functions 3-7 2 3 4 5 6 7 8 9 fuel may deteriorate painted surfac- es or plastic parts. Eau13320 caution: eca11400 use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the e...
Page 21
Instrument and control functions 3-8 1 2 3 4 5 6 7 8 9 res this indicates reserve. With the fuel cock lever in this position, the fuel re- serve is made available. Quickly turn the fuel cock lever to this position if you run out of fuel while riding, otherwise the engine may stall and will have to b...
Page 22
Instrument and control functions 3-9 2 3 4 5 6 7 8 9 eau14280 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. Warning ewa10160 never ride with a helmet attach...
Page 23
Instrument and control functions 3-10 1 2 3 4 5 6 7 8 9 eau15300 sidestand the sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, whi...
Page 24
Instrument and control functions 3-11 2 3 4 5 6 7 8 9 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? With the engi...
Page 25: Pre-Operation Checks
4-1 1 2 3 4 5 6 7 8 9 pre-operation checks eau15591 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or lo...
Page 26: Pre-Operation Checks
Pre-operation checks 4-2 2 3 4 5 6 7 8 9 eau15601 pre-operation check list item checks page fuel ● check fuel level in fuel tank. ● refuel if necessary. ● check fuel line for leakage. 3-6 engine oil ● check oil level in engine. ● if necessary, add recommended oil to specified level. ● check vehicle ...
Page 27: Pre-Operation Checks
Pre-operation checks 4-3 1 2 3 4 5 6 7 8 9 drive chain ● check chain slack. ● adjust if necessary. ● check chain condition. ● lubricate if necessary. 6-21, 6-23 wheels and tires ● check for damage. ● check tire condition and tread depth. ● check air pressure. ● correct if necessary. 6-13, 6-15 brake...
Page 28
Operation and important riding points 5-1 2 3 4 5 6 7 8 9 eau15950 warning ewa10270 ● become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● never start the engin...
Page 29
Operation and important riding points 5-2 1 2 3 4 5 6 7 8 9 7. When the engine is warm, turn the starter (choke) off. Note: the engine is warm when it responds normally to the throttle with the starter (choke) turned off. Eau16640 starting a warm engine follow the same procedure as for start- ing a ...
Page 30
Operation and important riding points 5-3 2 3 4 5 6 7 8 9 caution: eca10260 ● even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engin...
Page 31
Operation and important riding points 5-4 1 2 3 4 5 6 7 8 9 eau16830 engine break-in there is never a more important period in the life of your engine than the period between 0 and 1,000 km (600 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, ...
Page 32
Periodic maintenance and minor repair 6-1 2 3 4 5 6 7 8 9 eau17240 safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubric...
Page 33
Periodic maintenance and minor repair 6-2 1 2 3 4 5 6 7 8 9 eau17710 periodic maintenance and lubrication chart note: ● the annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. ● from 30,000 km, repeat the maintenance intervals starting from 6,0...
Page 34
Periodic maintenance and minor repair 6-3 2 3 4 5 6 7 8 9 9 * wheels ● check runout, spoke tightness and for damage. ● tighten spokes if necessary. √ √ √ √ 10 * tires ● check tread depth and for damage. ● replace if necessary. ● check air pressure. ● correct if necessary. √ √ √ √ √ 11 * wheel bearin...
Page 35
Periodic maintenance and minor repair 6-4 1 2 3 4 5 6 7 8 9 eau18660 note: ● the air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● hydraulic brake service ● regularly check and, if necessary, correct the brake fluid level. ● every two years replace the inter...
Page 36
Periodic maintenance and minor repair 6-5 2 3 4 5 6 7 8 9 eau18770 removing and installing panels the panels shown above need to be re- moved to perform some of the mainte- nance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Eau32471 panel...
Page 37
Periodic maintenance and minor repair 6-6 1 2 3 4 5 6 7 8 9 2. Pull the rear of the panel out with the key inserted in the lock, and then slide the panel forward to re- lease it in the front. To install the panel 1. Secure the front of the panel, and then push the rear of the panel in with the key i...
Page 38
Periodic maintenance and minor repair 6-7 2 3 4 5 6 7 8 9 to check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medi- um-to-light tan (the ideal color when the vehicle is ridden normal- ly). 2. Check that all spark plugs installed in the e...
Page 39
Periodic maintenance and minor repair 6-8 1 2 3 4 5 6 7 8 9 eau19751 engine oil and oil filter element the engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri-...
Page 40
Periodic maintenance and minor repair 6-9 2 3 4 5 6 7 8 9 not being replaced. 4. Remove the oil filter element cover by removing the bolts. 5. Remove and replace the oil filter element and o-ring. 6. Install the oil filter element cover by installing the bolts, then tightening them to the specified ...
Page 41
Periodic maintenance and minor repair 6-10 1 2 3 4 5 6 7 8 9 for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessary. Eau32401 cleaning the a...
Page 42
Periodic maintenance and minor repair 6-11 2 3 4 5 6 7 8 9 out with compressed air as shown. If the air filter element is damaged, replace it. 5. Install the air filter element by in- serting it into the air filter case, then installing the screws. Caution: eca10480 ● make sure that the air filter e...
Page 43
Periodic maintenance and minor repair 6-12 1 2 3 4 5 6 7 8 9 eau21340 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making...
Page 44
Periodic maintenance and minor repair 6-13 2 3 4 5 6 7 8 9 eau21400 adjusting the valve clearance the valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a yamaha dealer at the intervals...
Page 45
Periodic maintenance and minor repair 6-14 1 2 3 4 5 6 7 8 9 overloaded motorcycle may re- sult in tire damage, loss of con- trol, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accesso- ries does not exceed the speci- fied maximum load for the vehicle. ● do not ca...
Page 46
Periodic maintenance and minor repair 6-15 2 3 4 5 6 7 8 9 warning ewa10570 ● have a yamaha dealer replace excessively worn tires. Besides being illegal, operating the mo- torcycle with excessively worn tires decreases riding stability and can lead to loss of control. ● the replacement of all wheel-...
Page 47
Periodic maintenance and minor repair 6-16 1 2 3 4 5 6 7 8 9 eau22040 adjusting the clutch lever free play the clutch lever free play should mea- sure 5.0–10.0 mm (0.20–0.39 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut a...
Page 48
Periodic maintenance and minor repair 6-17 2 3 4 5 6 7 8 9 eau22091 adjusting the brake lever free play the brake lever free play should mea- sure 5.0–8.0 mm (0.20–0.31 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the ...
Page 49
Periodic maintenance and minor repair 6-18 1 2 3 4 5 6 7 8 9 pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction (a). To lower the brake pedal, turn the ad- justing bolt in direction (b). 3. Tighten the locknut. Warning ewa11230 after adjusting the brake pedal posi- tion, the br...
Page 50
Periodic maintenance and minor repair 6-19 2 3 4 5 6 7 8 9 eau22270 adjusting the rear brake light switch the rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light sw...
Page 51
Periodic maintenance and minor repair 6-20 1 2 3 4 5 6 7 8 9 eau32341 checking the brake fluid level front brake insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark an...
Page 52
Periodic maintenance and minor repair 6-21 2 3 4 5 6 7 8 9 eau22720 changing the brake fluid have a yamaha dealer change the brake fluid at the intervals specified in the note after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the brake master cylinder and cal...
Page 53
Periodic maintenance and minor repair 6-22 1 2 3 4 5 6 7 8 9 2. To tighten the drive chain, turn the adjusting nut at each end of the swingarm in direction (a). To loos- en the drive chain, turn the adjust- ing nut at each end of the swingarm in direction (b), and then push the rear wheel forward. N...
Page 54
Periodic maintenance and minor repair 6-23 2 3 4 5 6 7 8 9 eau23020 lubricating the drive chain the drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet ar...
Page 55
Periodic maintenance and minor repair 6-24 1 2 3 4 5 6 7 8 9 eau23110 checking and lubricating the throttle grip and cable the operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maint...
Page 56
Periodic maintenance and minor repair 6-25 2 3 4 5 6 7 8 9 eau23200 checking and lubricating the sidestand the operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Warning ewa10730 if the sidesta...
Page 57
Periodic maintenance and minor repair 6-26 1 2 3 4 5 6 7 8 9 eau23280 checking the steering worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart. 1. Place...
Page 58
Periodic maintenance and minor repair 6-27 2 3 4 5 6 7 8 9 eau23380 battery the battery is located behind panel b. (see page 6-5.) this model is equipped with a sealed-type (mf) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. Caut...
Page 59
Periodic maintenance and minor repair 6-28 1 2 3 4 5 6 7 8 9 caution: eca10630 ● always keep the battery charged. Storing a discharged battery can cause permanent battery damage. ● to charge a sealed-type (mf) battery, a special (constant-volt- age) battery charger is required. Using a conventional ...
Page 60
Periodic maintenance and minor repair 6-29 2 3 4 5 6 7 8 9 age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately bl...
Page 61
Periodic maintenance and minor repair 6-30 1 2 3 4 5 6 7 8 9 warning ewa10790 headlight bulbs get very hot. There- fore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into po- sition, and then secure it with ...
Page 62
Periodic maintenance and minor repair 6-31 2 3 4 5 6 7 8 9 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Caution: eca10680 do not overtighten the screws, oth- erwise the lens may break. Eau24210 replacing ...
Page 63
Periodic maintenance and minor repair 6-32 1 2 3 4 5 6 7 8 9 eau24350 supporting the motorcycle since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right. Check that...
Page 64
Periodic maintenance and minor repair 6-33 2 3 4 5 6 7 8 9 3. Lift the front wheel off the ground according to the procedure on page 6-32. 4. Pull the wheel axle out, and then remove the wheel. Caution: eca11070 do not apply the brake after the wheel has been removed together with the brake disc, ot...
Page 65
Periodic maintenance and minor repair 6-34 1 2 3 4 5 6 7 8 9 several times to check for proper fork operation. 8. Connect the speedometer cable. Eau25080 rear wheel eau25430 to remove the rear wheel warning ewa10820 ● it is advisable to have a yamaha dealer service the wheel. ● securely support the ...
Page 66
Periodic maintenance and minor repair 6-35 2 3 4 5 6 7 8 9 6. Remove the axle nut, and then pull the wheel axle out. 7. Push the wheel forward, and then remove the drive chain from the rear sprocket. Note: the drive chain does not need to be disassembled in order to remove and install the wheel. 8. ...
Page 67
Periodic maintenance and minor repair 6-36 1 2 3 4 5 6 7 8 9 eau25850 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause po...
Page 68
Periodic maintenance and minor repair 6-37 2 3 4 5 6 7 8 9 eau25891 troubleshooting chart warning ewa10840 keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel there is enough fuel. There is no fuel. Check the compression...
Page 69: Motorcycle Care and Storage
7-1 1 2 3 4 5 6 7 8 9 motorcycle care and storage eau26040 care while the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed o...
Page 70: Motorcycle Care and Storage
Motorcycle care and storage 7-2 2 3 4 5 6 7 8 9 any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or...
Page 71: Motorcycle Care and Storage
Motorcycle care and storage 7-3 1 2 3 4 5 6 7 8 9 and cornering behavior. Caution: eca10800 ● apply spray oil and wax spar- ingly and make sure to wipe off any excess. ● never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● avoid using abrasive polish...
Page 72: Motorcycle Care and Storage
Motorcycle care and storage 7-4 2 3 4 5 6 7 8 9 from the spark plugs, and then install the spark plugs and the spark plug caps. Warning ewa10950 to prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and...
Page 73: Specifications
8-1 1 2 3 4 5 6 7 8 9 specifications eau26333 dimensions: overall length: 2320 mm (91.3 in) overall width: 910 mm (35.8 in) overall height: 1075 mm (42.3 in) seat height: 670 mm (26.4 in) wheelbase: 1530 mm (60.2 in) ground clearance: 150 mm (5.91 in) minimum turning radius: 2900 mm (114.2 in) weigh...
Page 74: Specifications
Specifications 8-2 2 3 4 5 6 7 8 9 3rd: 29/23 (1.261) 4th: 26/26 (1.000) 5th: 23/27 (0.852) chassis: frame type: double cradle caster angle: 35.0 ° trail: 135.0 mm (5.31 in) front tire: type: with tube size: 80/100-18m/c 47p manufacturer/model: cheng shin/c-916 manufacturer/model: irc/marbella nf27 ...
Page 75: Specifications
Specifications 8-3 1 2 3 4 5 6 7 8 9 battery: model: gt6b-3 voltage, capacity: 12 v, 6.0 ah headlight: bulb type: halogen bulb bulb voltage, wattage x quantity: headlight: 12 v, 60.0 w/55.0 w × 1 tail/brake light: 12 v, 5.0 w/21.0 w × 1 front turn signal light: 12 v, 21.0 w × 2 rear turn signal ligh...
Page 76: Consumer Information
Consumer information 9-1 2 3 4 5 6 7 8 9 eau26351 identification numbers record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehi- c...
Page 77: Consumer Information
Consumer information 9-2 1 2 3 4 5 6 7 8 9 eau26460 model label the model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1.
Page 78: 5Jx-28199-E3
5jx-28199-e3 xvs125 printed on recycled paper yamaha motor co., ltd. Printed in japan 2003.6–0.1 ×1 ! (e) owner’s manual 5jx-9-e3_hyoushi 5/30/03 8:36 am page 1.