Yamaha DRAG STAR XVS125 Owner's Manual

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Manual is about: Drag Star 2001

Summary of DRAG STAR XVS125

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    Printed on recycled paper printed in japan 2000·9–0.2 × 1(e) ! Owner’s manual 5jx-28199-e1 xvs125 yamaha motor co., ltd..

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    Eau03338 introduction welcome to the yamaha world of motorcycling! As the owner of an xvs125, you are benefiting from yamaha’s vast experience and newest technol- ogy regarding the design and manufacture of high-quality products, which have earned yamaha a reputation for dependability. Please take t...

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    Eau00005 important manual information particularly important information is distinguished in this manual by the following notations: the safety alert symbol means attention! Become alert! Your safety is involved! Failure to follow warning instructions could result in severe injury or death to the mo...

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    Important manual information ew000002 w please read this manual carefully and completely before operating this motorcycle. 5jx-9-e1 9/27/00 10:45 am page 3.

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    Xvs125 owner’s manual ©2000 by yamaha motor co., ltd. 1st edition, august 2000 all rights reserved. Any reprinting or unauthorized use without the written permission of yamaha motor co., ltd. Is expressly prohibited. Printed in japan. Eau03337 5jx-9-e1 9/27/00 10:45 am page 4.

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    Eau00009 table of contents give safety the right of way..................1-1 description ....................................................2-1 left view.............................................................2-1 right view ..........................................................2-2 controls...

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    Tires .................................................................6-15 spoke wheels ..................................................6-18 adjusting the clutch lever free play ..................6-19 adjusting the brake lever free play...................6-20 adjusting the brake pedal position an...

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    Eau00021 q give safety the right of way 1 1-1 motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free- dom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and mainte...

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    Eau00026 description 2 2-1 1. Headlight (page 6-33) 2. Fuel cock (page 3-7) 3. Fuses (page 6-32) 4. Helmet holder (page 3-9) 5. Shock absorber spring preload adjusting ring (page 3-9) 6. Shift pedal (page 3-5) 1 2 3 4 5 6 left view 5jx-9-e1 9/27/00 10:45 am page 8.

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    Description 2 2-2 7. Owner’s tool kit (page 6-1) 8. Battery (page 6-31) 9. Air filter element (page 6-12) 10. Main switch/steering lock (page 3-1) 11. Brake pedal (page 3-6, 6-21) 12. Oil filter element (page 6-9) 13. Shock absorber spring preload adjusting ring (page 3-9) 7 8 9 10 11 12 13 right vi...

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    Description 2 2-3 1. Clutch lever (page 3-5, 6-19) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-4) 5. Brake lever (page 3-5, 6-20) 6. Throttle grip (page 6-15) 7. Fuel tank cap (page 3-6) 8. Starter (choke) lever (page 3-8) 1 2 3 4 5 6 7 8 ...

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    Eau00027 instrument and control functions 3 3-1 eau00029 main switch/steering lock the main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below. Eau00036 on all electrical systems are supplied with power, and ...

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    3-2 instrument and control functions 3 eau03034 indicator and warning lights eau00063 high beam indicator light “ & ” this indicator light comes on when the high beam of the headlight is switched on. Eau00057 turn signal indicator light “ 5 ” this indicator light flashes when the turn signal switch ...

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    Instrument and control functions 3 3-3 note: only for the german model equipped with a speed limiter: the speed limiter prevents the motor- cycle from exceeding a riding speed of 80 km/h. Eau00109 anti-theft alarm (optional) this motorcycle can be equipped with an optional anti-theft alarm by a yama...

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    3-4 instrument and control functions 3 eau00134 light switch set this switch to “ ' ” to turn on the auxiliary light, meter lighting and tail- light. Set the switch to “ : ” to turn on the headlight also. Eau00138 engine stop switch set this switch to “ $ ” to stop the engine in case of an emergency...

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    Instrument and control functions 3 3-5 eau00152 clutch lever the clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the han- dlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch ...

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    3-6 instrument and control functions 3 eau00162 brake pedal the brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. Brake pedal 1 eau03756 fuel tank cap to remove the fuel tank cap insert the key into the lock and turn it 1/4 turn clockwise....

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    Instrument and control functions 3 3-7 eau03753 fuel make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Ew000130 w 8 do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands. 8 avoid spilling fuel on t...

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    3-8 instrument and control functions 3 res this indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Quickly turn the fuel cock lever to this posi- tion if you run out of fuel while riding, otherwise the engine may stall and will have to be primed (see “p...

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    Instrument and control functions 3 3-9 eau00260 helmet holder to open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. Ew000030 w never ride with a helmet attached to the helmet hol...

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    3-10 instrument and control functions 3 eau00330 sidestand the sidestand is located on the left side of the frame. Raise the side- stand or lower it with your foot while holding the motorcycle upright. Note: the built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the...

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    Instrument and control functions 3 3-11 with the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ # ”. 3. Turn the key to “on”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? The neutral switch ...

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    Eau01114 pre-operation checks 1 2 3 4 5 6 7 8 9 4-1 the condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect- edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak- age o...

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    Pre-operation checks 1 2 3 4 5 6 7 8 9 4-2 throttle grip • make sure that operation is smooth. • lubricate throttle grip, housing and cables if necessary. • check free play. • if necessary, have yamaha dealer make adjustment. 6-15 control cables • make sure that operation is smooth. • lubricate if n...

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    Pre-operation checks 1 2 3 4 5 6 7 8 9 4-3 note: pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. Ewa00033 w if any item in the pre-operation check ...

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    Eau00372 operation and important riding points 1 2 3 4 5 6 7 8 9 5-1 eau00373 w 8 become thoroughly familiar with all operating controls and their functions before riding. Consult a yamaha dealer regarding any control or func- tion that you do not thorough- ly understand. 8 never start the engine or...

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    5-2 operation and important riding points 1 2 3 4 5 6 7 8 9 4. Turn the starter (choke) on and completely close the throttle. (see page 3-8 for starter (choke) operation.) 5. Start the engine by pushing the start switch. Note: if the engine fails to start, release the start switch, wait a few second...

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    Operation and important riding points 1 2 3 4 5 6 7 8 9 5-3 1 n1 2 3 4 5 1 eau00423 shifting shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. Note: to shift the transmission int...

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    5-4 operation and important riding points 1 2 3 4 5 6 7 8 9 eau00424 tips for reducing fuel consumption fuel consumption depends largely on your riding style. Consider the follow- ing tips to reduce fuel consumption: 8 thoroughly warm up the engine. 8 turn the starter (choke) off as soon as possible...

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    Operation and important riding points 1 2 3 4 5 6 7 8 9 5-5 eau00460 parking when parking, stop the engine, and then remove the key from the main switch. Ew000058 w 8 since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them...

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    6-1 eau00462 periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 1 eau01175 owner’s tool kit the owner’s tool kit is located behind panel b. (see page 6-6 for panel removal and installation procedures.) the service information included in this manual and the tools provided in the owner’s tool ki...

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    Periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 6-2 eau03686 periodic maintenance and lubrication chart note: 8 the annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. 8 from 30,000 km, repeat the maintenance intervals starting from 6,000...

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    6-3 periodic maintenance and minor repair 6 10 * tires • check tread depth and for damage. • replace if necessary. • check air pressure. • correct if necessary. √ √ √ √ 11 * wheel bearings • check bearing for looseness or damage. √ √ √ √ 12 * swingarm • check operation and for excessive play. √ √ √ ...

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    Periodic maintenance and minor repair 6 6-4 22 engine oil filter element • replace. √ √ √ 23 * front and rear brake switches • check operation. √ √ √ √ √ √ 24 moving parts and cables • lubricate. √ √ √ √ √ 25 * lights, signals and switches • check operation. • adjust headlight beam. √ √ √ √ √ √ no. ...

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    Periodic maintenance and minor repair 6 6-5 1 eau01122 removing and installing panels the panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel b 1 1. Panel a 1 eau0...

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    Periodic maintenance and minor repair 6 6-6 1 a eau03184 panel b to remove the panel 1. Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. 1. Lock cover a. Unlock. 2. Pull the rear of the panel out, and then slide the panel forward to release it in the fron...

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    Periodic maintenance and minor repair 6 6-7 2. Pull the rear of the panel out with the key inserted in the lock, and then slide the panel forward to release it in the front. To install the panel 1. Secure the front of the panel, and then push the rear of the panel in with the key inserted in the loc...

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    Periodic maintenance and minor repair 6 6-8 to install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 2. Clean the surface of the spark plug gasket and its mating sur- face, and then wipe off any grime from the spark plug th...

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    6-9 periodic maintenance and minor repair 6 note: if a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 4. Install the spark p...

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    Periodic maintenance and minor repair 6 6-10 1 to change the engine oil (with or without oil filter element replace- ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 1. Engine oil filler cap 3. Remove the e...

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    6-11 periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 5. Remove and replace the oil filter element and o-ring. 6. Install the oil filter element cover by installing the bolts, then tight- ening them to the specified torque. Note: make sure that the o-ring is properly seated. 7. Install the en...

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    Periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 6-12 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct ...

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    6-13 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair 3. Remove the air filter element by removing the screws. 1. Air filter element 2. Screw ( × 2) 1 2 4. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown...

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    1 2 3 4 5 6 7 8 9 6-14 periodic maintenance and minor repair eau01168 adjusting the engine idling speed the engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrica- tion chart. Note: a diagnostic tachometer is need...

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    6-15 periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 eau00635 adjusting the throttle cable free play the throttle cable free play should measure 3–5 mm at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a yamaha dealer adjust it. A. Throttle cable f...

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    Periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 6-16 ewa00012 w because loading has an enormous impact on the handling, braking, performance and safety character- istics of your motorcycle, you should keep the following precau- tions in mind. 8 never overload the motorcycle! Operation of an ...

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    6-17 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair tire inspection the tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a yamaha dealer replace the tire imme- ...

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    1 2 3 4 5 6 7 8 9 6-18 periodic maintenance and minor repair eau00681 w 8 have a yamaha dealer replace excessively worn tires. Besides being illegal, operat- ing the motorcycle with exces- sively worn tires decreases riding stability and can lead to loss of control. 8 the replacement of all wheel- a...

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    6-19 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau00694 adjusting the clutch lever free play the clutch lever free play should measure 5–10 mm as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch lever. 2. ...

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    1 2 3 4 5 6 7 8 9 6-20 periodic maintenance and minor repair eau00696 adjusting the brake lever free play the brake lever free play should measure 5–8 mm as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2. To in...

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    6-21 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair 1. Loosen the locknut at the brake pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction a . To lower the brake pedal, turn the adjusting bolt in direction b . 3. Tighten the locknut. Ewa00044 w after adjusting the brake...

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    1 2 3 4 5 6 7 8 9 6-22 periodic maintenance and minor repair eau00713 adjusting the rear brake light switch the rear brake light switch, which is activated by the brake pedal, is prop- erly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light ...

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    6-23 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau00727 rear brake shoes the rear brake is provided with a wear indicator, which allows you to check the brake shoe wear without having to disassemble the brake. To check the brake shoe wear, check the position of the wear indicator while...

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    1 2 3 4 5 6 7 8 9 6-24 periodic maintenance and minor repair observe these precautions: 8 when checking the fluid level, make sure that the top of the brake fluid reservoir is level. 8 use only the recommended qual- ity brake fluid, otherwise the rub- ber seals may deteriorate, caus- ing leakage and...

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    6-25 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair 2. Shift the transmission into the neutral position. 3. Move the rear wheel by pushing the motorcycle to locate the tight- est portion of the drive chain, and then measure the drive chain slack as shown. 4. If the drive chain slack is inco...

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    1 2 3 4 5 6 7 8 9 6-26 periodic maintenance and minor repair 1. Axle nut 1 2. To tighten the drive chain, turn the adjusting nut at each end of the swingarm in direction a . To loosen the drive chain, turn the adjusting nut at each end of the swingarm in direction b , and then push the rear wheel fo...

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    6-27 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special o-ring chain lubricant. Eca00052 c c do not use engine oil or any other lubricants for the drive chain, as they may contain substances that could damage th...

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    1 2 3 4 5 6 7 8 9 6-28 periodic maintenance and minor repair ew000112 w damage to the outer sheath may interfere with proper cable opera- tion and will cause the inner cable to rust. Replace a damaged cable as soon as possible to prevent unsafe conditions. Eau03370 checking and lubricating the brake...

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    6-29 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair eau02939 checking the front fork the condition and operation of the front fork must be checked as follows at the intervals specified in the peri- odic maintenance and lubrication chart. To check the condition ew000115 w securely support th...

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    1 2 3 4 5 6 7 8 9 6-30 periodic maintenance and minor repair eau00794 checking the steering worn or loose steering bearings may cause danger. Therefore, the opera- tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica- tion chart. 1. Place...

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    6-31 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair to charge the battery have a yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to dis- charge more quickly if the motorcycle is equipped with optional electrical access...

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    1 2 3 4 5 6 7 8 9 6-32 periodic maintenance and minor repair to store the battery 1. If the motorcycle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check it at least o...

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    6-33 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair ec000103 c c do not use a fuse of a higher amperage rating than recommend- ed to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “on” and turn on the electrical circuit in question to check i...

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    1 2 3 4 5 6 7 8 9 6-34 periodic maintenance and minor repair 2. Disconnect the headlight cou- pler, and then remove the head- light unit and bulb cover. 1. Headlight coupler 1 1. Bulb cover 1 1 3. Unhook the headlight bulb hold- er, and then remove the defec- tive bulb. Ew000119 w headlight bulbs ge...

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    6-35 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair 6. Install the headlight unit by installing the screws. 7. Have a yamaha dealer adjust the headlight beam if necessary. Eau03218 replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 1. Lens 2. Screw ( ×...

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    1 2 3 4 5 6 7 8 9 6-36 periodic maintenance and minor repair 2. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws. Ec000108 c c do n...

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    6-37 1 2 3 4 5 6 7 8 9 periodic maintenance and minor repair to service the rear wheel raise the rear wheel off the ground by using a motorcycle stand or, if a motorcycle stand is not available, by placing a jack either under each side of the frame in front of the rear wheel or under each side of th...

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    1 2 3 4 5 6 7 8 9 6-38 periodic maintenance and minor repair 2. Loosen the front wheel axle pinch bolt, then the wheel axle. 3. Lift the front wheel off the ground according to the procedure on page 6-37. 4. Pull the wheel axle out, and then remove the wheel. Eca00048 c c do not apply the brake afte...

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    6-39 6 periodic maintenance and minor repair eau03189 rear wheel to remove the rear wheel ew000122 w 8 it is advisable to have a yamaha dealer service the wheel. 8 securely support the motorcy- cle so that there is no danger of it falling over. 1. Loosen the axle nut and the brake torque rod nut at ...

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    1 2 3 4 5 6 7 8 9 6-40 periodic maintenance and minor repair 5. Loosen the locknut and the drive chain adjusting nut on both ends of the swingarm. 6. Remove the axle nut, and then pull the wheel axle out. 7. Push the wheel forward, and then remove the drive chain from the rear sprocket. Note: the dr...

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    6-41 periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 eau01008 troubleshooting although yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor...

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    Periodic maintenance and minor repair 1 2 3 4 5 6 7 8 9 6-42 eau01297 troubleshooting chart ew000125 w keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel 2. Compression 3. Ignition 4. Battery remove the spark there is compression. There is no compression. Ch...

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    7-1 1 2 3 4 5 6 7 8 9 eau03430 motorcycle care and storage care while the open design of a motorcy- cle reveals the attractiveness of the technology, it also makes it more vul- nerable. Rust and corrosion can develop even if high-quality compo- nents are used. A rusty exhaust pipe may go unnoticed o...

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    1 2 3 4 5 6 7 8 9 7-2 motorcycle care and storage 8 do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abra- sive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake flui...

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    7-3 motorcycle care and storage 1 2 3 4 5 6 7 8 9 after cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exha...

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    Motorcycle care and storage 7 7-4 storage short-term always store your motorcycle in a cool, dry place and, if necessary, pro- tect it against dust with a porous cover. Eca00014 c c 8 storing the motorcycle in a poorly ventilated room or cov- ering it with a tarp, while it is still wet, will allow w...

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    7 7-5 motorcycle care and storage 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to pre- vent the tires from becoming degraded in one spot. 8. Cover th...

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    Eau01038 specifications 8-1 8 specifications model xvs125 dimensions overall length 2,320 mm overall width 910 mm overall height 1,075 mm seat height 670 mm wheel base 1,530 mm ground clearance 150 mm minimum turning radius 2,900 mm basic weight (with oil and full fuel tank) 156 kg engine engine typ...

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    7 specifications 8-2 8 fuel type regular unleaded gasoline fuel tank capacity 11 l reserve amount 3.4 l carburetor manufacturer mikuni model × quantity bds26 × 1 spark plug manufacturer/model ngk / cr7hsa or denso / u22fsr-u gap 0.6–0.7 mm clutch type wet, multiple-disc transmission primary reductio...

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    Specifications 8-3 8 maximum load* 183 kg air pressure (cold tire) up to 90 kg load* front 175 kpa (1.75 kg/cm 2 , 1.75 bar) rear 200 kpa (2.00 kg/cm 2 , 2.00 bar) 90 kg load–maximum load* front 225 kpa (2.25 kg/cm 2 , 2.25 bar) rear 225 kpa (2.25 kg/cm 2 , 2.25 bar) *total weight of rider, passenge...

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    8 specifications 8-4 battery type gt6b-3 voltage, capacity 12 v, 6 ah headlight type halogen bulb bulb voltage, wattage × quantity headlight 12 v, 60/55 w × 1 tail/brake light 12 v, 5/21 w × 1 front flasher light 12 v, 21 w × 2 rear flasher light 12 v, 21 w × 2 auxiliary light 12 v, 4 w × 1 meter li...

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    8 specifications 8-5 eau01064 conversion table all specification data in this manual are listed in si and metric units. Use this table to convert metric unit data to imperial unit data. Ex. Metric multiplier imperial ** mm × 0.03937 = ** in 2 mm × 0.03937 = 0.08 in metric to imperial metric unit mul...

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    9 eau01039 consumer information 9-1 eau02944 identification numbers record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a yamaha dealer or for reference in case the vehicle is stole...

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    Consumer information 9-2 8 9 eau01049 model label the model label is affixed to the loca- tion shown in the figure. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a yamaha dealer. 1. Model label 1 5jx-9-e1 9/27/00 10:45 am p...

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    5jx-9-e1 9/27/00 10:45 am page 84.

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    Printed on recycled paper printed in japan 2000·9–0.2 × 1(e) ! Owner’s manual 5jx-28199-e1 xvs125 yamaha motor co., ltd..