Yamaha DSP-A595 Service Manual

Other manuals for DSP-A595: Owner's Manual, Service Manual

Summary of DSP-A595

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    Service manual important notice this manual has been provided for the use of authorized yamaha retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically yamaha products, are already known and understood by the users, and ...

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    1 dsp-a595a ■ to service personnel 1. Critical components information. Components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed. 2. Leakage current measurement (for 120v model only). When service has been completed...

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    2 dsp-a595a ▼ t model ▼ b model ▼ g model ▼ r model ■ rear panels.

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    3 dsp-a595a ■ specifications ■ audio section minimum rms output power per channel (power amp. Section) main l/r, rear l/r 20hz to 20khz, 0.04% thd, 8 Ω 65w+65w 1khz, 0.07% thd, 8 Ω 80w+80w center 20hz to 20khz, 0.04% thd, 8 Ω 65w 1khz, 0.07% thd, 8 Ω 80w maximum power (eiaj) r, t models only main l/...

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    4 dsp-a595a ● dimensions units: mm (inch) 21.5 (7/8") 435(17-1/8") 349.5(13-3/4") 391(15-3/8") 130(5-3/32") 151(5-15/16") 20 (13/16") 21 (27/32") warning do not change the impedance selector switch setting while the power to this unit is on, otherwise this unit may be damaged. Impedance selector man...

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    5 dsp-a595a ■ disassembly procedures (remove parts in disassembly order as numbered.) 1. Removal of top cover remove 4 screws ( 1 ) and 4 screws ( 2 ) in fig. 1. 2. Removal of front panel a. Remove 5 knobs. B. Remove 6 screws ( 3 ) in fig. 1. Fig.1 1 power transformer 2 p.C.B. Main (3) 3 p.C.B. Oper...

  • Page 7

    6 dsp-a595a ■ self diagnosis function 1. Purpose and operation the dsp-a595a has a self diagnosis function to locate a faulty part, if any, by inspecting and taking measurements. There are 11 main items in the diagnostic menu and some of them have sub-menu items as listed below. No. 1 2 3 4 5 6 7 8 ...

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    7 dsp-a595a standby/on + – set menu time/ level input mode 1. 2. 3. 4. 5. 6. 7. Effect level : muting : off input (video) : dvd/ld (dvd/ld) center speaker : large rear speaker : large main speaker : large lfe/bass out : swfr channel center r sur l sur swfr level (db) 0 0 0 0 c. Start-up display the ...

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    8 dsp-a595a ● history of protection function each case of the history of the protection function is displayed as shown below. Appears when the protection function has not been activated. Appears when the current protection function has been activated. When power is turned on in an abnormal status, t...

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    9 dsp-a595a ● selection by using the remote control unit the remote control codes in the menu list (see right column on page 6) correspond to the dsp program test and effect keys. See the figure on the right. 3. Operation and display when starting diagnosis function (1) selection of diagnostic menu ...

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    10 dsp-a595a 4. Contents of diagnosis function this section describes the contents of the self diagnosis function in detail. No.1 analog through the input is fixed to analog (a/d). There are two submenus. 1. Main bypass the main l/r signals bypass the analog circuits to be output. For center/lfe, fr...

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    11 dsp-a595a no.2 dsp through the input is automatically discriminated by signal detection and switched with priorities ac-3 (dolby digital)>dts digital surround>audio>analog. There are the following three submenus. 1. Yss918-sram main l/r are input to the dsp via ac3d2av, pass through sram, and are...

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    12 dsp-a595a no.3 ac-3/dts through the input is digital signal only. Ac-3 (dolby digital) or dts digital surround decoding operation is executed, according to the input source. 1. Status(binary form) ac-3 (dolby digital) decoded signals are output to each channel via ac3d2av. Ac-3 status info. : bit...

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    13 dsp-a595a no.5 speakers set the input is automatically discriminated by ac-3(dolby digital)>dts digital surround>pcm audio>analog. There are the following 9 submenu items: the signal from the dsp block is normally in the effect off status for menu items 1-4. For other menu items, the same signal ...

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    14 dsp-a595a no.6 display check check program for fl display. The display status will change as follows with submenu operation. The signal is processed with effect off. All segments are turned on and off to detect defects in the fl driver and fl display segments. Then the fl driver operation is chec...

  • Page 16

    15 dsp-a595a no.9 ad data check the a/d conversion values of the main cpu which detects key scan, protection, etc. Are displayed in % (100%: 5v). All signal processing before this menu is executed will be held. The keys on the main unit cannot be operated to detect the values of all keys in the k1/k...

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    16 dsp-a595a no.10 status from dsp micom the status data from the dsp microprocessor is sequentially displayed in a hexadecimal number. All signal processing before this menu is executed will be held. [status 0] acmod: if it is 1000b or more with dts 7.1 signal, the dsp block will be muted. [note] a...

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    17 dsp-a595a 11 dvd/ld s-ver:z08b main microprocessor check sum dsp microprocessor check sum main microprocessor version dsp microprocessor version one suffix letter is for compatibility of communications between the main and dsp microprocessors. * use microprocessors with the same suffix. Exit ✽ 1 ...

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    18 dsp-a595a ■ factory preset all of the system settings are initially set from the factory as follows. ● input (video) dvd/ld (dvd/ld) ● effect level effect channel preset value center 0 db right surround 0 db left surround 0 db subwoofer 0 db ● dsp program input dsp program delay preset value v-au...

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    19 dsp-a595a confirmation of idling current of main amplifier • right after power is turned on, confirm that the voltage across the terminals of r688(main lch),r690(main rch), r692(center), r694(rear lch), r696(rear rch) are between 0.1mvand 5.0mv. • if it exceeds 5.0mv, open (cut off) r571 (main lc...

  • Page 21

    20 dsp-a595a ic800 : lc876564a-5m19 8 bit main µ -com ■ ic data s47/pf7 s46/pf6 s45/pf5 s44/pf4 s43/pf3 s42/pf2 s41/pf1 s40/pf0 vdd4 s39/pe7 s38/pe6 s37/pe5 s36/pe4 s35/pe3 s34/pe2 s33/pe1 s32/pe0 s31/pd7 s30/pd6 s29/pd5 s19/pc3 s18/pc2 s17/pc1 s16/pc0 vdd3 s15/t15 s14/t14 s13/t13 s12/t12 s11/t11 s1...

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    21 dsp-a595a ic800 : lc876564a-5m19 8 bit main µ -com pin pin port i/o function no. Name 1 p16 fla-clk i/o flash clock 2 p17 fla-i/o i/o flash input/output 3 p30 fla-sel i/o flash select 4 p31 t-mute o tuner mute (l: on) 5 p32 dsp-mts o transmit data for sub µ -com 6 p33 dsp-stm i receive data from ...

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    22 dsp-a595a ic800 : lc876564a-5m19 8 bit main µ -com pin pin port i/o function no. Name 51 vp vp 52 s20/pc4 p5 o fl segment 5 53 s21/pc5 p6 o fl segment 6 54 s22/pc6 p7 o fl segment 7 55 s23/pc7 p8 o fl segment 8 56 s24/pd0 p9 o fl segment 9 57 s25/pd1 p10 o fl segment 10 58 s26/pd2 p11 o fl segmen...

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    23 dsp-a595a ic14 : lc875164a-5k20 8 bit sub µ -com pb7 p07 p27/int5 p26/int5 p25/int5 p24/int5 p23/int4 p22/int4 p21/int4 p20/int4 p06 p05 p04 p03 p02 p01 p00 vss2 vdd2 pwm0 pwm1 si2p3 sck2 si2 so2 p17/pwm p16/pwl p15/sck1 p14/si1 p13/so1 p12/sck0 p11/si0 p10/soo p34 p33 p32 p31 p30 p87/an7 p86/an6...

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    24 dsp-a595a pin pin port i/o function no. Name 1 pa3 cdo i receive data from dir2 2 pa4 /icdi o initial clear for dir2 3 pa5 /km1 o switching dir2 forced (analog) mode 4 p70/int0 lockn irq pll lock flag 5 p71/int1 errd irq dir 2 error detect 6 p72/int2 erra irq ac3d2av mute detect 7 p73/int3 nonpcm...

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    25 dsp-a595a ic3 : ym3436dk (dir2) digital format interface receiver pin pin i/o function no. Name 1 daux i auxiliary input for audio data 2 hdlt o asynchronous buffer operation flag (nc) 3 dout o audio data output 4 vfl o parity flag output (nc) 5 opt o fs x 1 synchronous output signal for dac (nc)...

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    26 dsp-a595a ic4 : yss918d-f (ac3d2av) dsp + ac-3 (digital dolby)/pro logic/dts digital surround decoder vss ramd7 ramd6 ramd5 ramd4 ramd3 ramd2 ramd1 ramd0 vdd1 rama2 sck si so /cs /csb rama3 test /ic rama4 pvss sdwck1 sdbck1 sdob0 sdob1 sdob2 rama7 rama8 rama9 vdd2 vss oport7 oport6 oport5 oport4 ...

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    27 dsp-a595a ic4 : yss918d-f (ac3d2av) dsp + ac-3 (digital dolby)/pro logic/dts digital surround decoder no. Name i/o function 1 vdd1 +5v power supply 2 ramcen o ram chip enable output terminal (normally unconnected) 3 rama16 o ram address output terminal 16, connected to external 1m sram address 4 ...

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    28 dsp-a595a ic4 : yss918d-f (ac3d2av) dsp + ac-3 (digital dolby)/pro logic/dts digital surround decoder 51 vdd2 +3v power supply 52 nonpcm o non-pcm data output terminal, non-pcm data detect 53 crc o crc output terminal (normally unconnected) 54 mute o mute output terminal, output data mute detect ...

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    29 dsp-a595a ic5 : m5m51288bkj-20ltel (1m sram) 131072-word x 8 bit high speed static ram nc a3 a4 a5 a6 a7 a8 a9 a10 a11 a12 a13 d1 d2 d3 gnd 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 vcc a2 ce2 /we a1 a0 a16 a15 /oe a14 /ce1 d8 d7 d6 d5 d4 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 row input buf...

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    Dsp-a595a 30 ■ display data ● v800 : 16-bt-59gk (v2421800) • grid assignment • pin connection • anode connection y 1 pattern area 18 p16 17 p17 16 p18 15 p19 14 p20 13 p21 12 p22 11 nc 10 nc 9 nc 8 nc 7 nc 6 nc 5 nc 4 np 3 np 2 f1 1 f1 pin no. Connection 19 p15 20 p14 21 p13 22 p12 23 p11 24 p10 25 ...

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    Dsp-a595a 32 33 ■ block diagram 10 11 21 20 6ch selector ic102 26 25 27 6 5 4 8 9 7 22 23 24 operation key sw802~806, 810~815, 817,822~824 12 4 22 93 18 21 27 50 29 47 23 11 26 90 17 46 76 51 reset q803,d805 power down detect q805,d811,812 back-up (memory) q806,d813 regulator 1 2 65 65 ~ 33 12 ~ 55 ...

  • Page 33

    Dsp-a595a e-34/j-32 e-35/j-33 b a c d e f h g 1 2 3 4 5 6 ■ printed circuit board (foil side) p. C. B. Dsp p. C. B. Dsp ref. No. Location d1 f3 d2 f3 d3 g4 d4 g4 d5 g4 d6 g4 d7 g4 d8 g4 d9 f4 d10 g4 d11 g4 d12 g4 d13 d4 d14 d4 d15 d4 d16 d4 d17 d4 ● semiconductor location ref. No. Location ic1 b3 ic...

  • Page 34

    Dsp-a595a 1 2 5 15 10 25 20 34 30 45 40 39 55 60 61 64 65 50 36 37 1 30 31 50 51 80 81 100 vo vc g lc876564a-5m19 5v reset com b a mg data sel clk rdt dest/rdo tce tmute stm mts ckif mg vdn pr v2 sdt celc vsel1 –10db rck rce do /st meter /sbr trq mg rt n vup sck cetc vsel0 /vcr fmt #8 to: input (1) ...

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    Dsp-a595a e-38/j-36 b a c d e f h g 1 2 3 4 5 6 ■ printed circuit board (foil side) e-39/j-37 • j, r and t models p. C. B. Operation (3) • b and g models p. C. B. Operation (3) • r and t models only p. C. B. Operation (7) p. C. B. Operation (5) p. C. B. Operation (6) ref. No. Location d814 c3 d815 a...

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    Dsp-a595a r r br ar al bl l l e r r re re l l le le r r br ar al bl l l e w761 #16 #16 w701 r r re re l l le le w503 w504 #14 #14 w803 phones output main l b a speakers on off b, g models only b, g models only b, g only b, g models only b, g only b, g models only r speakers +– – + main l r a b c707 ...

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    Dsp-a595a e-42/j-40 e-43/j-41 b a c d e f g 1 2 3 4 5 6 ■ printed circuit board (foil side) p. C. B. Main (6) p. C. B. Main (3) p. C. B. Main (4) p. C. B. Main (7) h ● semiconductor location ref. No. D501 d502 d503 d721 d722 d751 d762 d763 ic722 ic723 ic724 location e4 d3 e3 g3 g3 a4 c3 c2 g3 g4 g3 ...

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    Dsp-a595a h e-44/j-42 b a c d e f g 1 2 3 4 5 6 ■ printed circuit board (foil side) e-45/j-43 p. C. B. Input (1) ● semiconductor location ref. No. D101 d102 d103 d104 ic101 ic102 ic103 ic104 ic106 ic107 ic108 ic109 ic110 ic111 ic112 ic113 q101 location e2 e3 e2 e3 f4 f4 e4 g2 e2 d3 e4 e4 c3 d3 c4 d4...

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    Dsp-a595a e-46/j-44 b a c d e f h g 1 2 3 4 5 6 ■ printed circuit board (foil side) e-47/j-45 p. C. B. Video p. C. B. Input (4) p. C. B. Input (3) ● semiconductor location ref. No. Ic301 ic302 ic303 ic304 ic305 q305 q306 q307 location g3 g4 g3 g4 g3 g3 g3 g3 axr e axl ve y c v to: operation (2) w301...

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    Dsp-a595a h 47 b a c d e f g 1 2 3 4 5 6 ■ schematic diagram (video) 48 e-48/j-46 e-49/j-47 ★ all voltages are measured with a 10m Ω /v dc electric volt meter. ★ components having special characteristics are marked and must be replaced with parts having specifications equal to those originally insta...

  • Page 41

    A 1 2 3 4 5 6 7 8 9 10 dsp-a595a b c d e f g h i j k l m n ★ all voltages are measured with a 10m Ω /v dc electric volt meter. ★ components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed. ★ schematic diagram is subj...

  • Page 42

    A 1 2 3 4 5 6 7 8 9 10 dsp-a595a b c d e f g h i j k l m n ★ all voltages are measured with a 10m Ω /v dc electric volt meter. ★ components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed. ★ schematic diagram is subj...

  • Page 43

    A 1 2 3 4 5 6 7 8 9 10 dsp-a595a b c d e f g h i j k l m n ★ all voltages are measured with a 10m Ω /v dc electric volt meter. ★ components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed. ★ schematic diagram is subj...

  • Page 44

    A 1 2 3 4 5 6 7 8 9 10 dsp-a595a b c d e f g h i j k l m n ★ all voltages are measured with a 10m Ω /v dc electric volt meter. ★ components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed. ★ schematic diagram is subj...

  • Page 45: Parts List

    54 dsp-a595a parts list ■ electrical parts abbreviations in this list are as follows: c. A. El. Chp : chip alumi. Electrolytic cap c. Ce : ceramic cap c. Ce. Array : ceramic cap array c. Ce. Chp : chip ceramic cap c. Ce. Ml : multilayer ceramic cap c. Ce. M. Chp : chip multilayer ceramic cap c. Ce. ...

  • Page 46

    55 dsp-a595a p. C. B. Dsp schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description v4035900 p.C.B. Dsp cb1 vq044200 cn.Bs.Pin 6p cb3 vq044500 cn.Bs.Pin 11p cb6 vq044600 cn.Bs.Pin 13p c1 ub245100 c.Ce.M.Chp 0.1uf 25v c2 ub052100 c.Ce.M.Chp 100pf 50v c3 ub052100 c.Ce.M.Chp 1...

  • Page 47

    56 dsp-a595a schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description p. C. B. Dsp & p. C. B. Video c122 ua952100 c.Mylar 100pf 50v c123 ur837220 c.El 22uf 25v c124 ur847100 c.El 10uf 25v c125 ur837220 c.El 22uf 25v c126 ua952100 c.Mylar 100pf 50v c127 ur847100 c.El 10uf 2...

  • Page 48

    57 dsp-a595a p. C. B. Video & p. C. B. Main schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description c320 vf467000 c.Ce.Tublr 1000pf 50v c321 ur829100 c.El 1000uf 10v c322 ur837100 c.El 10uf 16v c323 ur837100 c.El 10uf 16v c324 ur829100 c.El 1000uf 10v c325 ur837470 c.El 4...

  • Page 49

    58 dsp-a595a p. C. B. Main schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description c555 vr325000 c.Mylar 100pf 100v c556 ur867470 c.El 47uf 50v c557 vr325000 c.Mylar 100pf 100v c558 ua954680 c.Mylar 0.068uf 50v c559 ua954680 c.Mylar 0.068uf 50v c560 ua954680 c.Mylar 0.068...

  • Page 50

    59 dsp-a595a p. C. B. Main schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description q523 ic174020 tr 2sc1740s r,s q524 ic174020 tr 2sc1740s r,s q525 ic174020 tr 2sc1740s r,s q526 vp872700 tr 2sc4488 s,t q527 vr355900 tr.Pair 2sa1695/c4468 opy q529 vp872600 tr 2sa1708 s,t q...

  • Page 51

    60 dsp-a595a p. C. B. Main & p. C. B. Input schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description ry503 vk438300 relay dh24d2-ot/m2 sw711 vv523900 sw.Push pbs-ym-001 sw761 vz361100 sw.Slide sl13b-022-amc1 sw761 vz361100 sw.Slide sl13b-022-amc1(bg) te501 v2984800 term.Sp...

  • Page 52

    61 dsp-a595a p. C. B. Input schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description c180 ur837470 c.El 47uf 16v c181 ur837470 c.El 47uf 16v c182 ur837470 c.El 47uf 16v c183 ur847470 c.El 47uf 25v c184 ur847470 c.El 47uf 25v c185 ur866470 c.El 4.7uf 50v c186 vj599100 c.Ce....

  • Page 53

    62 dsp-a595a schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description p. C. B. Input & p. C. B. Operation pj352 vy667700 jack.Pin 1p q101 ic287820 tr 2sc2878 a,b r141 hv755100 r.Car.Fp 100 Ω 1/4w r154 hv755100 r.Car.Fp 100 Ω 1/4w r155 hv753220 r.Car.Fp 2.2 Ω 1/4w r156 hv75...

  • Page 54

    63 dsp-a595a schm ref part no. Description ✻ new parts ✻ new parts schm ref part no. Description p. C. B. Operation d811 vd631600 diode 1ss133,176,hss104 d812 vm974400 diode.Zenr hzs6b2td 6.0v(rt) d812 vm974600 diode.Zenr hzs7a2td 7.0v(bg) d813 vm974500 diode.Zenr hzs6c2td 6.0v d814 vd631600 diode 1...

  • Page 55

    64 dsp-a595a ✻ new parts schm ref part no. Description ■ chip resistors rd250000 r.Car.Chp 0 Ω 1/10w rd254470 r.Car.Chp 47 Ω 1/10w rd255100 r.Car.Chp 100 Ω 1/10w rd255330 r.Car.Chp 330 Ω 1/10w rd256100 r.Car.Chp 1k Ω 1/10w rd256120 r.Car.Chp 1.2k Ω 1/10w rd256150 r.Car.Chp 1.5k Ω 1/10w rd256220 r.Ca...

  • Page 56

    65 dsp-a595a b a c d 1 2 3 4 5 6 ■ exploded view b model g model jk ass'y vr ass'y sw ass'y vr ass'y (5) (4) (4) (2) (6) (4) (7) (7) (8) (2) (1) (3) (3) (6) (3) (1) (5) (1) (r,t only) (b,g only) (r,t only) (g only) (g only) 1-4 162 3-2 2-1 124 1-1 2-1 2-23 2-24 2-23 2-8 25 30 8 17 16 176 160 160 160...

  • Page 57

    Dsp-a595a ref. No. Part no. Description remarks markets ✻ new parts ref. No. Part no. Description remarks markets ✻ new parts 66 67 ■ mechanical parts 1- 1 v3827000 front panel bl 1- 1 v3827100 front panel ti 1- 4 v2468600 escutchoen 2- 1 v4036800 p.C.B. Ass’y operation (rt) 2- 1 v4036900 p.C.B. Ass...

  • Page 58

    Dsp-a595a ■ remote control transmitter schematic diagram 67 – – – – : no code id# : rav174/rav175 list of the fixed code key no. Key name mode id # tv cable/dss vcr dvd menu dvd/ld dsp cd tape/md amp/tuner 0047/0037 2566/2455(dss) 3060/3072 – – – – 4545(dvd) – – – – 6187 8524(tape) – – – – 1 ch1 ch1...