1. DL manuals
  2. Yamaha
  3. Outboard Motor
  4. F200C
  5. Owner's Manual

Yamaha F200C Owner's Manual

Other manuals for F200C: Owner's Manual, Owner's Manual, Service Manual

Summary of F200C

  • Page 1

    Owner’s manual f200c lf200c f225c lf225c lit-18626-05-32 u.S.A.Edition march 2003–3.5 × 1 cr printed in japan 69j-28199-13 (f200aet, fl200aet, f225aet, fl225aet) (e) yamaha motor corporation, usa printed on recycled paper.

  • Page 3: To The Owner

    E emu01449 to the owner thank you for choosing a yamaha outboard motor. This owner’s manual contains infor- mation needed for proper operation, mainte- nance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new yamaha. If you have any q...

  • Page 4: Contents

    E emu00003 contents read this owner’s manual carefully before operating your outboard motor. General information 1 basic components 2 operation 3 maintenance 4 trouble recovery 5 index 6 u69j13.Book page 1 thursday, march 20, 2003 10:48 am.

  • Page 5: Chapter 1

    E 1 emu00004 chapter 1 general information identification numbers record .....................................................1-1 outboard motor serial number ................1-1 key number .............................................1-1 emission control information ....1-2 north american models......

  • Page 6: Identification Numbers

    1-1 e emu00005 identification numbers record emu00007 outboard motor serial number the outboard motor serial number is stamped on the label attached to the port side of the clamp-bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your ...

  • Page 7: Emission Control

    1-2 e emu01385 emission control information emu01444 north american models this engine conforms to u.S. Environmental protection agency (epa) regulations for marine si engines. See the label affixed to your engine for details. Approval label of emission control certif- icate this label is attached t...

  • Page 8

    1-3 e emu01389 star labels your outboard motor is labeled with a cali- fornia air resources board (carb) star label. See below for a description of your particular label. 1 star label one star - low emission the one-star label identifies engines that meet the air resources board’s 2001 exhaust emiss...

  • Page 9: Safety

    1-4 e emu00917 safety information ● before mounting or operating the out- board motor, read this entire manual. Reading it should give you an under- standing of the motor and its operation. ● before operating the boat, read any owner’s or operator’s manuals supplied with it and all labels. Be sure y...

  • Page 10

    1-5 e ● when a swimmer is in the water near you shift into neutral and shut off the engine. ● be informed about boating safety. Addi- tional publications and information can be obtained from many organizations, includ- ing the following: united states coast guard consumer affairs staff (g-bc) office...

  • Page 11: Important Labels

    1-6 e emu00014¯ important labels warning labels 1 u69j13.Book page 6 thursday, march 20, 2003 10:48 am.

  • Page 12: Basic Boating Rules

    1-7 e emu00015 basic boating rules (rules of the road) just as there are rules which apply when you are driving on streets and high ways, there are waterway rules which apply when you are driving your boat. These rules are used internationally, and are also enforced by the united states coast guard ...

  • Page 13

    1-8 e rules when encountering vessels there are three main situations which you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting (you are approaching another vessel head-on) crossing (you are traveling across the other ves- sel’s path) ...

  • Page 14

    1-9 e other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you. Other special situations there are t...

  • Page 15

    1-10 e remember, markings may vary by geo- graphic location. Always consult local boat- ing authorities before driving your boat in unfamiliar waters. U69j13.Book page 10 thursday, march 20, 2003 10:48 am.

  • Page 16: Fueling Instructions

    1-11 e emu00016¯ fueling instructions warning @ gasoline and its vapors are highly flammable and explosive! ● do not smoke when refueling, and keep away from sparks, flames, or other sources of ignition. ● stop engine before refueling. ● refuel in a well-ventilated area. ● take care not to spill gas...

  • Page 17

    1-12 e emu01804 gasoline if knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel. Recommended gasoline: regular unleaded gasoline with a minimum octane rating of 86 (pump octane number) = (r+m)/2 emu00027 gasohol there are two types of gasohol: gasohol containing et...

  • Page 18: Engine Oil

    1-13 e emu01769 engine oil recommended engine oil: 4-stroke motor oil with a combination of cor- responding sae and api as shown in the chart. Caution: @ all 4-stroke engines are shipped from the factory without engine oil. @ engine oil quantity: see chapter 4, “specifications.” u69j13.Book page 13 ...

  • Page 19: Battery Requirement

    1-14 e emu01775 battery requirement caution: @ do not use a battery that does not meet the specified capacity. If a battery which does not meet specifications is used, the electric system could perform poorly or be overloaded, causing electric system damage. @ for electric start models, choose a bat...

  • Page 20: Propeller Selection

    1-15 e emu01395 propeller selection the performance of your outboard motor will be critically affected by your choice of pro- peller, as an incorrect choice could adversely affect performance and could also seriously damage the motor. Engine speed depends on the propeller size and boat load. If engi...

  • Page 21: Start-In-Gear Protection

    1-16 e 1 propeller diameter (in inches) 2 propeller pitch (in inches) 3 type of propeller (propeller mark) refer to the section “checking propel- ler” for instructions on propeller removal and installation. Emu01209¯ start-in-gear protection yamaha outboard motors or yamaha approved remote control u...

  • Page 22: -Memo-

    1-17 e -memo- u69j13.Book page 17 thursday, march 20, 2003 10:48 am.

  • Page 23: Chapter 2

    2 e emu00037 chapter 2 basic components main components ................................2-1 operations of controls and other functions..................................2-2 remote control.........................................2-2 trim tab ....................................................2-8 powe...

  • Page 24: Main Components

    2-1 e emu01206 main components 1 top cowling 2 anti-cavitation plate 3 trim tab (anode) * 4 propeller 5 cooling water inlet 6 clamp bracket 7 top cowling lock levers 8 power trim and tilt switch 9 flushing device * 0 remote control box (side mount type) * a remote control box (binnacle mount type) *...

  • Page 25: Operations of Controls

    2-2 e a b c emu00039 operations of controls and other functions emu01273 remote control both the shifter and the throttle are actuated by the remote control lever. In addition, the electrical switches are mounted on the remote control box. È side mount remote control box É binnacle mount remote cont...

  • Page 26

    2-3 e emu00098 remote control lever moving the lever forward from the neutral position engages forward gear. Pulling the lever back from neutral engages reverse. The engine will continue to run at idle until the lever is moved about 35° (a detent can be felt). Moving the lever farther opens the thro...

  • Page 27

    2-4 e emu00100 neutral throttle lever to open the throttle without shifting into either forward or reverse, place the remote control lever in the neutral position and lift the neutral throttle lever. Note: @ the neutral throttle lever will operate only when the remote control lever is in neutral. Th...

  • Page 28: Warning

    2-5 e emu00934 engine stop lanyard switch the lock-plate 1 must be attached to the engine stop lanyard switch for the engine to run. The lanyard 2 should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall over- board or leave the helm, the lanyard will ...

  • Page 29

    2-6 e emu01112 power trim/tilt switches the power trim/tilt adjusts the motor angle in relation to the transom. The power trim/tilt switch is located on the remote control lever grip. Individual-engine switches are also on the control cover. Pushing the switch “up” trims the motor up, then tilts the...

  • Page 30: Warning

    2-7 e emu01155 throttle friction adjusting screw a friction device in the remote control box provides adjustable resistance to move- ment of the remote control lever, and can be set according to operator preference. An adjusting screw is located on the front of the remote control box. Warning do not...

  • Page 31: Warning

    2-8 e emu01552 trim tab the trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force. Warning @ an improperly adjusted trim tab may cause difficult steering. Always test run after the trim tab has been installed or replac...

  • Page 32: Warning

    2-9 e emu01563 power trim/tilt switch the power trim/tilt adjusts the motor angle in relation to the transom. The power trim/tilt switch is located on the side of the bottom engine cowling. Pushing the switch “up” trims the motor up, then tilts the motor up. Pressing the switch “dn” tilts the motor ...

  • Page 33

    2-10 e emu01617 digital tachometer this gauge contains the tachometer, trim meter, hour meter, low oil pressure warning indicator, and the overheat warning indica- tor. 1 tachometer 2 trim meter 3 hour meter 4 low oil pressure warning indicator 5 overheat warning indicator 6 set button 7 mode button...

  • Page 34

    2-11 e emu01689 trim meter this meter shows the trim angle of your out- board motor. Note: @ ● memorize the trim angles that work best for your boat under different conditions. Adjust the trim angle to the desired set- ting by operating the power trim and tilt switch. ● if the trim angle of your mot...

  • Page 35: Caution:

    2-12 e emu01110 low oil pressure warning indicator if oil pressure drops too low, the warning indicator will start to blink. Refer to the sec- tion “low oil pressure warning” for details. 1 low oil pressure warning indicator caution: @ ● do not operate the engine without oil. Serious engine damage w...

  • Page 36

    2-13 e emu00140 digital speedometer this meter contains the speedometer, fuel meter with warning, trip meter, clock and voltmeter with warning. 1 speedometer 2 fuel meter 3 trip meter/clock/voltmeter 4 warning indicator note: @ after the main switch is first turned on, all portions of the meter come...

  • Page 37

    2-14 e emu01274 trip meter this meter displays the distance the boat has traveled since the meter was last reset. Repeatedly push and release the “mode” button until the indicator on the face of the meter points to “trip”. To reset the trip meter to “0”, press the “set” and “mode” but- ton together....

  • Page 38: Caution:

    2-15 e emu01554 fuel meter the fuel level is indicated by eight seg- ments. When all segments are showing, the fuel tank is full. Caution: @ the yamaha fuel tank sensor differs from conventional sensors. Incorrectly set- ting the selector switch on the meter will give false readings. Consult your ya...

  • Page 39

    2-16 e emu00146¯ fuel management meter the meter contains the fuel flow meter, fuel consumption meter, fuel economy meter, twin engine speed synchronizer, water sep- arator warning indicator. 1 fuel flow meter 2 fuel consumption / fuel economy meter / twin engine speed synchronizer 3 water separator...

  • Page 40

    2-17 e emu00147 fuel flow meter the meter displays fuel flow within one hour, at the rate of current engine operation. If twin engines are installed on your boat, the meter will display total fuel flow of port and starboard side engine. It also displays ps indication at the same time. By pressing “s...

  • Page 41

    2-18 e emu01277 fuel economy this meter displays the distance per liter or gallon when cruising for reference use by the operator. Repeatedly push and release the “mode” button until the indicator on the face of the meter points to “econ.” note: @ if twin engines are installed on your boat, the mete...

  • Page 42

    2-19 e emu01278 twin engine speed synchronizer this meter displays the difference in engine speed (r/min) between the port and star- board engines for reference purposes when synchronizing the two engines’ speeds. Repeatedly push and release the “mode” button until the indicator on the face of the m...

  • Page 43

    2-20 e emu01625¯ top cowling lock levers to remove the engine top cowling, pull up the front and side lock levers. Then lift off the cowling. When replacing the cowling, check to be sure it fits properly in the rubber seal. Then lock the cowling again by moving the levers downward. Emu01701 flushing...

  • Page 44: Warning System

    2-21 e emu00169 warning system caution: @ do not continue to operate the engine if the warning device has activated. Con- sult your yamaha dealer if the problem cannot be located and corrected. @ emu01664 overheat warning this engine has an overheat warning device. If the engine temperature rises to...

  • Page 45: Caution:

    2-22 e emu01665 low oil pressure warning if oil pressure drops too low, the warning device will activate. Activation of the warning device ● the engine speed will automatically decrease to about 2,000 r/min. ● the low oil pressure warning indicator will come on. ● the buzzer will sound. If the warni...

  • Page 46: -Memo-

    2-23 e -memo- u69j13.Book page 23 thursday, march 20, 2003 10:48 am.

  • Page 47: Chapter 3

    E 3 emu00174 chapter 3 operation installation ..........................................3-1 breaking in (running in) engine....3-2 pre-operation checks .....................3-3 checking the engine oil level...................3-4 filling fuel .................................................3-4 start...

  • Page 48: Installation

    3-1 e emu00175 installation caution: @ incorrect engine height or obstructions to smooth water flow (such as the design or condition of the boat or accessories such as transom ladders/depth finder transducers) can create airborne water spray while the boat is cruising. Severe engine damage may resul...

  • Page 49: Breaking In (Running In)

    3-2 e emu00224 breaking in (running in) engine your new engine requires a period of break- in (running-in) to allow mating surfaces of moving parts to wear-in evenly. Correct break-in (running-in) will help ensure proper performance and longer engine life. Caution: @ failure to follow the break-in (...

  • Page 50: Pre-Operation Checks

    3-3 e emu00204 pre-operation checks warning @ if any item in the pre-operation check is not working properly, have it inspected and repaired before operating the out- board motor. Otherwise, an accident could occur. @ caution: @ do not start the engine out of water. Overheating and serious engine da...

  • Page 51

    3-4 e emu00211 engine ● check the engine and engine mounting. ● look for loose or damaged fasteners. ● check the propeller for damage. ● check that the battery is in good condition and battery connections are secure. Emu01436 checking the engine oil level 1) put the outboard motor in an upright posi...

  • Page 52: Starting Engine

    3-5 e emu01688 starting engine warning @ ● before starting the engine, make sure that the boat is tightly moored and that you can steer clear of any obstruc- tions. Be sure there are no swimmers in the water near you. ● when the air vent screw is loosened, gasoline (petrol) vapor will be released. G...

  • Page 53: Warning

    3-6 e emu00248 procedure for remote control model 4) place the remote control lever in the neutral position. Note: @ the start-in-gear protection device permits the engine to be started only when it is in neutral. @ 5) attach the engine stop switch lanyard to a secure place on your clothing, or your...

  • Page 54: Caution:

    3-7 e 6) turn the main switch to “on”. Note: @ in case of dual-engine operation, when the main switch is turned on, the buzzer oper- ates for a few seconds and stops automati- cally. Should either of the dual engines stall, the buzzer operates. @ emu00949 electric start model 7) turn the main switch...

  • Page 55: Warming Up Engine

    3-8 e emu01198¯ warming up engine 1) before beginning operation, allow the engine to warm up at idling speed for 3 minutes. (failure to do this will shorten engine life.) emu01656 checking points after starting engine ● after the engine has warmed up, check that the engine idling speed is stable. ● ...

  • Page 56: Shifting

    3-9 e emu00261 shifting warning @ before shifting, make sure there are no swimmers or obstacles in the water near you. @ caution: @ to change the shifting position from for- ward to reverse or vice-versa, close the throttle first so that the engine idles (or runs at low speeds). @ emu00264 forward p...

  • Page 57: Stopping Engine

    3-10 e emu00273 stopping engine let it cool off for a few minutes at idle or low speed first. Stopping the engine immediately after operating at high speed is not recom- mended. Emu01199¯ 1) turn the main switch to “off”. 2) if there is a fuel joint or a fuel cock on the boat, disconnect the fuel li...

  • Page 58: Trimming Outboard

    3-11 e emu01412 trimming outboard motor the trim angle of the outboard motor helps determine the position of the bow of the boat in the water. The correct trim angle will help improve performance and fuel economy while reducing strain on the engine. The cor- rect trim angle depends upon the combina-...

  • Page 59: Warning

    3-12 e adjusting trim angle emu01657 power trim/tilt model warning @ ● be sure all people are clear of the out- board motor when adjusting the trim/ tilt angle, also be careful not to pinch any body parts between the drive unit and clamp bracket. ● use caution when trying a trim posi- tion for the f...

  • Page 60

    3-13 e emu19160 trim angle settings and boat handling when the boat is on plane, a bow-up atti- tude results in less drag, greater stability and efficiency. This is generally when the keel line of the boat is up about 3 to 5 degrees. With the bow up, the boat may have a greater tendency to steer to ...

  • Page 61: Tilting Up/down

    3-14 e emu01670 tilting up/down if the engine will be stopped for some time, or if the boat is moored in shallows, the engine should be tilted up to protect the pro- peller and casing from damage by collision with obstructions, and also to reduce salt corrosion. Warning @ ● be sure all people are cl...

  • Page 62: Warning

    3-15 e emu01575 procedure for tilting up power trim and tilt models 1) disconnect the fuel line or close the fuel cock. 2) push the power trim and tilt switch “up” until the outboard has tilted up com- pletely. 3) turn the tilt support lever toward you to support the engine. Warning @ ● after tiltin...

  • Page 63: Caution:

    3-16 e emu01576¯ 4) once the engine is supported with the tilt support lever, push the power trim and tilt switch “dn” (down) to retract the trim rods. Caution: @ be sure to retract the trim rods com- pletely during mooring. This protects the rods from marine growths and corrosion which could damage...

  • Page 64: Cruising In Other

    3-17 e emu01030 cruising in other conditions cruising in salt water after operating in salt water, wash out the cooling-water passages with fresh water to prevent them from becoming clogged-up with salt deposits. Note: @ refer to cooling system flushing instructions in “transporting and storing out-...

  • Page 65: Chapter 4

    E 4 emu00317 chapter 4 maintenance specifications ......................................4-1 transporting and storing outboard motor.................................4-3 trailering outboard motor ........................4-3 storing outboard motor ...........................4-4 periodic maintenance.......

  • Page 66: Specifications

    4-1 e emu01871¯ specifications model unit f200trc dimensions overall length mm (in.) 892 (35.1) overall width mm (in.) 634 (25.0) overall height x/u mm (in.) 1,805 (71.1)/– transom height x/u mm (in.) 643 (25.3)/– weight* x/u kg (lb.) 265 (584)/– performance full throttle operating range r/min 5,000...

  • Page 67

    4-2 e lf200trc f225trc lf225trc 892 (35.1) 892 (35.1) 892 (35.1) 634 (25.0) 634 (25.0) 634 (25.0) 1,805 (71.1)/– 1,805 (71.1)/1,932 (76.1) 1,805 (71.1)/1,932 (76.1) 643 (25.3)/– 643 (25.3)/770 (30.3) 643 (25.3)/770 (30.3) 265 (584)/– 265 (584)/271 (598) 265 (584)/271 (598) 5,000–6,000 5,000–6,000 5,...

  • Page 68: Transporting and

    4-3 e emu01369 transporting and storing outboard motor warning @ leaking fuel is a fire hazard. When trans- porting and storing the outboard motor, close the air vent screw and fuel cock to prevent fuel from leaking. @ emu00326¯ trailering outboard motor the motor should be trailered and stored in t...

  • Page 69: Caution:

    4-4 e emu01782 storing outboard motor when storing your yamaha outboard motor for prolonged periods of time (2 months or longer), several important procedures must be performed to prevent excessive damage. It is advisable to have your outboard motor serviced by an authorized yamaha dealer prior to s...

  • Page 70: Warning

    4-5 e emu00335 filling fuel tank fill the fuel tank with fresh fuel and add one ounce of “yamaha fuel conditioner and sta- bilizer” (part no. Lub-fuelc-12-00) to each gallon of fuel. Note: @ the use of “yamaha fuel conditioner and stabilizer” eliminates the need to drain the fuel system. Consult you...

  • Page 71

    4-6 e 3) run the engine at a fast idle for 10~15 minutes supplying fresh water. 4) just prior to turning off the engine, quickly spray “yamaha stor-rite engine fogging oil” (part no. Lub-strrt-12- 00) alternately into the silencer cover. When properly done, the engine will smoke excessively and almo...

  • Page 72: Caution:

    4-7 e emu00352 cleaning and anti-corrosion measure 1) wash down the exterior of the outboard with fresh water and dry off completely. 2) spray the engine’s exterior with “yamaha silicone protectant” (part no. Lub-silcne-13-00). Caution: @ do not spray when the engine is running. Also, do not spray n...

  • Page 73: Warning

    4-8 e emu01545 battery care warning @ battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. It con- tains sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote: external: flush with water. Internal: drink large quantities of water or milk. Follow with milk of mag...

  • Page 74: -Memo-

    4-9 e -memo- u69j13.Book page 9 thursday, march 20, 2003 10:48 am.

  • Page 75: Periodic Maintenance

    4-10 e emu01569 periodic maintenance warning @ be sure to turn off the engine when you perform maintenance unless otherwise specified. If the owner is not familiar with machine servicing, this work should be done by a yamaha dealer or other quali- fied mechanic. @ maintenance, replacement, or repair...

  • Page 76

    4-11 e emu19410 maintenance chart frequency of maintenance operations may be adjusted according to the operating condi- tions, but the following table gives general guidelines. Refer to the sections in this chapter for explanations of each owner-specific action. The mark ( ●) indicates the check-ups...

  • Page 77

    4-12 e emu00366 greasing yamaha marine grease (water resistant grease) u69j13.Book page 12 thursday, march 20, 2003 10:48 am.

  • Page 78: Warning

    4-13 e emu01035 cleaning and adjusting spark plug warning @ when removing or installing a spark plug, be careful not to damage the insu- lator. A damaged insulator could allow external sparks, which could lead to explosion or fire. @ the spark plug is an important engine com- ponent and is easy to i...

  • Page 79

    4-14 e when fitting the plug, always clean the gas- ket surface and use a new gasket. Wipe off any dirt from the threads and screw in the spark plug to the correct torque. Note: @ if a torque-wrench is not available when you are fitting a spark plug, a good estimate of the correct torque is 1/4 to 1...

  • Page 80: Warning

    4-15 e emu01509 checking fuel system warning @ gasoline (petrol) and its vapors are highly flammable and explosive. Keep away from sparks, cigarettes, flames or other sources of ignition. @ check the fuel line for leaks, cracks, or mal- functions. If any problem is found, it should be repaired immed...

  • Page 81: Warning

    4-16 e emu00370 inspecting fuel filter warning @ gasoline (petrol) is highly flammable, and its vapors are flammable and explo- sive. ● if you have any question about prop- erly doing this procedure, consult your yamaha dealer. ● do not perform this procedure on a hot or running engine. Allow the en...

  • Page 82

    4-17 e emu16761 cleaning fuel filter 1) remove the bolts 1 that are securing the fuel filter bracket 5 in place. 2) loosen the bolt 2 that retains the lock tab 3, and remove the lock tab. 3) loosen the bolt 4 that secures the fuel filter in place. 4) loosen the ring nut 0 of the filter cup 9. 5) rem...

  • Page 83: Warning

    4-18 e emu01661 changing engine oil warning @ ● avoid extracting or draining the engine oil immediately after stopping the engine. The oil is hot and should be handled with care to avoid burns. ● be sure the outboard is securely fas- tened to the transom or a stable stand. @ caution: @ change the en...

  • Page 84: Caution:

    4-19 e 3) remove the oil filler cap 1. Add the cor- rect amount of oil through the filler hole, and reinstall the filler cap. Caution: @ ● do not overfill the oil, and be sure the engine is in an upright position (not tilted) when checking and changing the oil. ● if the oil level is above the upper ...

  • Page 85

    4-20 e draining the oil by removing the oil drain plug 1) remove the four bolts to remove the apron from the starboard side. 2) tilt the outboard motor 5–10 degrees up, and then turn it entirely to the star- board side until the drain plug is directly below. 3) prepare a suitable container which can...

  • Page 86: Warning

    4-21 e emu01830 replacing fuse if the fuse has blown on an electric start model, open the fuse box and replace the fuse with a spare one of proper amperage, using a fuse puller. Warning @ be sure to use the specified fuse. An incorrect fuse or a piece of wire may allow excessive current flow. This c...

  • Page 87

    4-22 e emu00383 checking wiring and connectors 1) check that each grounding wire is prop- erly secured. 2) check that each connector is engaged securely. Emu00384 exhaust leakage start the engine and check that no exhaust leaks from the joints between the exhaust cover, cylinder head and crank case....

  • Page 88: Warning

    4-23 e emu01690 checking power trim and tilt system warning @ ● never get under the lower unit while it is tilted, even when the tilt-support lever is locked. Severe injury could occur if the outboard accidentally falls. ● make sure no one is under the out- board before performing this test. @ 1) ch...

  • Page 89: Warning

    4-24 e emu01432¯ checking propeller warning @ do not use your hand to hold the propel- ler when loosening or tightening the pro- peller nut. Put a wood block between the cavitation plate and the propeller to pre- vent the propeller from turning. @ emu00390 propeller checking point ● check each of th...

  • Page 90: Caution:

    4-25 e emu01685 removing the propeller 1) straighten the cotter pin 1 and pull it out using a pair of pliers. 2) remove the propeller nut 2, washer 3 and spacer 4. 3) remove the propeller 5 and spacer 6. Emu01505 installing the propeller caution: @ ● be sure to install the spacer and washer before i...

  • Page 91: Warning

    4-26 e emu01460 changing gear oil warning @ ● be sure the outboard is securely fas- tened to the transom or a stable stand. You could be severely injured if the outboard falls on you. ● never get under the lower unit while it is tilted, even when the tilt-support lever/knob is locked. Severe injury ...

  • Page 92: Caution:

    4-27 e 6) when the oil begins to flow out of the oil level plug hole, insert and tighten the oil level plug. 7) insert and tighten the oil drain plug. Emu14622 inspecting and replacing anode(s) yamaha outboard motors are protected from corrosion by sacrificial anodes. Inspect the external anodes per...

  • Page 93: Warning

    4-28 e emu04041 checking battery (for electric start models) warning @ battery electrolytic fluid is dangerous; it contains sulfuric acid and therefore is poisonous and highly caustic. Always follow these preventive mea- sures: ● avoid bodily contact with electrolytic fluid as it can cause severe bu...

  • Page 94: Caution:

    4-29 e caution: @ ● a poorly maintained battery will quickly deteriorate. ● ordinary tap-water contains minerals harmful to a battery, and should not be used for topping-up. @ 1) check the electrolyte level at least once a month. Fill to the manufacturer’s rec- ommended level when necessary. Top up ...

  • Page 95: Warning

    4-30 e emu18470¯ connecting the battery warning @ mount the battery holder securely in a dry, well-ventilated, vibration-free loca- tion in the boat. Install the fully charged battery in the holder. @ caution: @ ● make sure the main switch (on applica- ble models) is “off” before working on the batt...

  • Page 96: Warning

    4-31 e connecting an accessory battery (option) 1) remove the accessory battery coupler cover from the outboard motor. 2) connect the accessory battery coupler 1 to the coupler of the acces- sory battery lead (option). Use a connecting cable between the (-) ter- minals of the starting battery and ac...

  • Page 97: Caution:

    4-32 e emu01172 cleaning cooling-water passages flushing device equipped model perform this procedure right after operation for the most thorough flushing. 1) after shutting off the engine, unscrew the garden-hose connector 2 from the fitting 1 on the bottom cowling. 2) screw the garden-hose connect...

  • Page 98

    4-33 e emu01635 checking top cowling check the fitting of the top cowling by push- ing it with both hands. If the fitting is loose have it repaired by a yamaha dealer. Emu00409 motor exterior emu00410 cleaning the outboard motor after use, wash the exterior of the outboard with fresh water. Flush th...

  • Page 99: Chapter 5

    E 5 emu00414 chapter 5 trouble recovery troubleshooting ...............................5-1 temporary action in emergency .............................................5-4 impact damage ........................................5-4 running single engine .............................5-4 power trim/tilt w...

  • Page 100: Troubleshooting

    5-1 e emu01752¯ troubleshooting a problem in the fuel, compression, or ignition systems can cause poor starting, loss of power, or other problems. The troubleshooting chart describes basic checks and possible remedies. (this chart covers all yamaha outboard motors. Therefore, some items may not appl...

  • Page 101

    5-2 e c. Engine idles irregularly or stalls. 1. Spark plug(s) fouled or incorrect type. 1. Inspect spark plug(s). Clean or replace with recommended type. 2. Fuel system obstructed. 2. Check for pinched or kinked fuel line or other obstructions in fuel system. 3. Fuel contaminated or stale. 3. Fill t...

  • Page 102

    5-3 e e. Engine power loss. 1. Propeller damaged. 1. Have propeller repaired or replaced. 2. Propeller pitch or diameter incorrect. 2. Install correct propeller to operate out- board at its recommended speed (r/min) range. 3. Trim angle incorrect. 3. Adjust trim angle to achieve most effi- cient ope...

  • Page 103: Temporary Action In

    5-4 e emu00416 temporary action in emergency emu01492 impact damage warning @ the outboard motor can be seriously damaged by a collision while operating or trailering. Damage could make the outboard motor unsafe to operate. @ if the outboard motor hits any object in the water, follow the procedure b...

  • Page 104

    5-5 e emu00419 power trim/tilt will not operate if the engine cannot be tilted up or down with the power trim and tilt because of a dis- charged battery or a failure with the power trim and tilt unit, the engine can be tilted manually. 1 manual valve screw emu00421¯ 1) loosen the manual valve screw ...

  • Page 105: Caution:

    5-6 e emu01511 treatment of submerged motor if the outboard motor is submerged, immedi- ately take it a yamaha dealer. Otherwise, some corrosion may begin almost immedi- ately. If you cannot immediately take the outboard motor to a yamaha dealer, follow the proce- dure below in order to minimize eng...

  • Page 106: -Memo-

    5-7 e -memo- u69j13.Book page 7 thursday, march 20, 2003 10:48 am.

  • Page 107: Chapter 6

    E 6 emu00450 chapter 6 index index ..........................................................6-1 u69j13.Book page 1 thursday, march 20, 2003 10:48 am.

  • Page 108: Index

    6-1 e emu00451 index a adjusting trim angle ....................................... 3-12 approval label of emission control certificate... 1-2 b basic boating rules (rules of the road) ............. 1-7 battery care ..................................................... 4-8 battery requirement .........

  • Page 109

    6-2 e neutral throttle lever ........................................ 2-4 new technology; (4-stroke/hpdi) em............. 1-2 north american models.................................... 1-2 o oil .................................................................... 3-3 one star - low emission ............

  • Page 110: Canada

    Emu01599 important warranty information for u.S.A. And canada welcome to the yamaha family! Congratulations on the purchase of your new yamaha marine power. Yamaha is com- mitted to exceptional customer satisfaction, and we want your ownership experience to be a satisfying one. Please read the follo...

  • Page 111

    5. Your warranty applies specifically to repairs made in the country of purchase. If your u.S.-purchased yamaha needs warranty service while in canada, or your canadian purchased yamaha needs service while in the united states, yamaha will assist the local dealer whenever possible. However, some pro...

  • Page 112

    Emu01404 yamaha motor corporation, u.S.A. Four-stroke outboard motor three-year limited warranty yamaha motor corporation, u.S.A. Hereby warrants that new yamaha 1999-or-later model four-stroke outboard motors originally distrib- uted by yamaha motor corporation, u.S.A. Will be free from defects in ...

  • Page 113

    Specific parts excluded from warranty. Parts replaced due to normal wear or routine maintenance such as oil, spark plugs, shear pins, propellers, hubs, fuel and oil filters, brushes for the starter motor and power tilt motor, water pump impellers, and anodes, are not covered by warranty. Charges for...

  • Page 114

    Emu01178 important warranty information if you use your yamaha outside u.S.A. Or canada welcome to the yamaha family! Congratulations on the purchase of your new yamaha marine power. Yamaha is com- mitted to exceptional customer satisfaction, and we want your ownership experience to be a satisfying ...

  • Page 115: Owner’S Manual

    Owner’s manual f200c lf200c f225c lf225c lit-18626-05-32 u.S.A.Edition march 2003–3.5 × 1 cr printed in japan 69j-28199-13 (f200aet, fl200aet, f225aet, fl225aet) (e) yamaha motor corporation, usa printed on recycled paper.

  • Page 116: Outboard Motor W

    Yamaha motor co., ltd. Made in japan pays d'origine japon outboard motor w arranty registra tion enregistrement de la garantie du mo teur hors-bord please complete and mail this card. This information is necessary to accurately register your unit for warranty . V euillez signer ci-dessous pour attes...

  • Page 117: Ttn:  W

    Place post age here a ttn: w a rr ant y dep a rtment warranty card 2/27/02 11:47 am page 2.