Yamaha PZ50FXW Service Manual - Insp
2-2
INSP
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
Item
Remarks
Pre-opera-
tion check
(Daily)
Initial
1 month or
800 km
(500 mi)
(40 hr)
Every
Seasonally
or 4,000 km
(2,500 mi)
(200 hr)
Engine oil
Check oil level.
∗ Replace.
∗ Engine oil filter cartridge
Replace.
Every
20,000 km
(12,000 mi)
Fuel
Check fuel level.
Engine coolant
Check coolant level.
∗ Air bleed the cooling system if necessary.
Throttle lever (handlebar
side)
Check operation.
∗ Repair if necessary.
Throttle override system
(T.O.R.S.)
Check operation.
∗ Repair if necessary.
Engine stop switch
Check operation.
∗ Repair if necessary.
Drive guard
Check for cracks, bends or damage.
∗ Replace if necessary.
V-belt
Check for wear and damage.
Replace if necessary.
Drive track and idler wheels
Check deflection, and for wear and damage.
∗ Adjust/replace if necessary.
Slide runners
Check for wear and damage.
∗ Replace if necessary.
Brake and parking brake
Check operation and fluid leakage.
∗ Adjust free play and/or replace pads if necessary.
∗ Replace brake fluid.
See NOTE on page 2-3.
∗ Disc brake installation
Check for slight free play.
Lubricate shaft with specified grease as required.
Every
1,600 km
(1,000 mi)
Drive chain oil
Check oil level.
∗ Replace.
Drive chain
Check deflection.
∗ Adjust if necessary.
Initial at 500 km (300 mi) and every 800 km
(500 mi) thereafter.
Skis and ski runners
Check for wear and damage.
∗ Replace if necessary.
Steering system
Check operation.
∗ Adjust toe-out if necessary.
Strap (PZ50M)
Check for damage.
∗ Replace if necessary.
Lights
Check operation.
Replace bulbs if necessary.
∗ Battery
Check condition.
Charge if necessary.
∗ Primary and secondary
clutches
Check engagement and shift speed.
Adjust if necessary.
Whenever operating elevation is changed.
Inspect sheaves for wear/damage.
Inspect weights/rollers and bushings for wear-for pri-
mary.
Inspect ramp shoes/bushings for wear-for secondary.
Replace if necessary.
Lubricate with specified grease.
∗ Steering column bearing
Lubricate with specified grease.
∗ Ski and front suspension
Lubricate with specified grease.
∗ It is recommended that these items be serviced by a Yamaha dealer.