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ABB ACS 600 MultiDrive Hardware Manual
Summary of ACS 600 MultiDrive
Page 1
Acs/acc/acp 604/607 frequency converters 55 to 630 kw (75 to 700 hp) acs 600 acs 600 hardware manual this manual includes • safety • installation • maintenance • product information.
Page 3: Hardware Manual
1998 abb industry oy. All rights reserved. Acs/acc/acp 604/607 frequency converters 55 to 630 kw (75 to 700 hp) hardware manual this manual concerns the acs 607, acc 607, and acp 607 frequency converters and the acs 604, acc 604 and acp 604 frequency converter modules. In the text, they are collecti...
Page 5: Safety Instructions
Acs/acc/acp 604/607 frequency converters acx = acs/acc/acp iii safety instructions overview this chapter states the safety instructions that must be followed when installing, operating and servicing the acs/acc/acp 604/607. If neglected, physical injury and death may follow, or damage may occur to t...
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Safety instructions iv acx = acs/acc/acp acs/acc/acp 604/607 frequency converters installation and maintenance safety these safety instructions are intended for all work on the acx 604/607. Neglecting these instructions can cause physical injury and death. Warning! All electrical installation and ma...
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Safety instructions acs/acc/acp 604/607 frequency converters acx = acs/acc/acp v if an acx 604/607 with the emc line filter or the internal filter boards (code 0 or 3 in the type code for emc filters) is installed to unearthed mains (an ungrounded power system or a high resistance grounded power sys...
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Safety instructions vi acx = acs/acc/acp acs/acc/acp 604/607 frequency converters motor connections warning! Operation is not allowed if the motor nominal voltage is less than one half of (acp: 0.4 times) the acx 600 nominal input voltage, or the motor nominal current is less than 1/6 of the acx 600...
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Safety instructions acs/acc/acp 604/607 frequency converters acx = acs/acc/acp vii without filtering below is a diagram of Ó ll and du/dt as a function of cable length when no du/dt filter is used. With du/dt filter below is a diagram of Ó ll and du/dt as a function of cable length with du/dt filter...
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Safety instructions viii acx = acs/acc/acp acs/acc/acp 604/607 frequency converters warning! The acx 600 introduces electric motors, drive train mechanisms and driven machines to an extended operating range. It should be determined from the outset that all equipment is up to these conditions. Warnin...
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Safety instructions acs/acc/acp 604/607 frequency converters acx = acs/acc/acp ix relay contacts when used with inductive loads (relays, contactors, motors), the relay contacts of acx 600 must be protected with varistors or rc networks (ac) or diodes (dc) against voltage transients. The protective c...
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Safety instructions x acx = acs/acc/acp acs/acc/acp 604/607 frequency converters components connected to digital/ analogue inputs warning! Iec 664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive o...
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Safety instructions acs/acc/acp 604/607 frequency converters acx = acs/acc/acp xi cooling warning! The cooling air flows and space requirements must be fulfilled. Special attention must be paid to cooling if units are installed in confined spaces and user defined cabinets. 0hfkdqlfdo ,qvwdoodwlrq ca...
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Safety instructions xii acx = acs/acc/acp acs/acc/acp 604/607 frequency converters.
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$&6$&&$&3+dugzduh0dqxdo [lll 7deohri&rqwhqwv safety instructions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Iii caution! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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$&6$&&$&3+dugzduh0dqxdo [ly chapter 4 – installation checklist installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 chapter 5 – maintenance heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
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$&6$&&$&3+dugzduh0dqxdo [y appendix b – acx 607 dimensional drawings.
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[yl $&6$&&$&3+dugzduh0dqxdo.
Page 19: Chapter 1 – Introduction
Acs/acc/acp 604/607 frequency converters 1-1 chapter 1 – introduction *hqhudo the acs 600 product family of three phase frequency converters and converter modules for speed control of squirrel cage electric motors includes • the acs 600 (for most applications) • the acp 600 (for positioning, synchro...
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Chapter 1 – introduction 1-2 acs/acc/acp 604/607 frequency converters $&[7\sh&rgh the meaning of main selections of acx 604/607 type code characters is given in the table below. Not all selections are available for all types. More information on selections is in acs 600 singledrive ordering informat...
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Chapter 1 – introduction acs/acc/acp 604/607 frequency converters 1-3 ,qtxlulhv any inquiries about the product should be addressed to the local abb representative, quoting the type code and the serial number of the unit. If the local abb representative cannot be contacted, inquiries should be addre...
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Chapter 1 – introduction 1-4 acs/acc/acp 604/607 frequency converters.
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Acs/acc/acp 607 frequency converters 2-1 chapter 2 – mechanical installation see appendix a – technical data for allowed operation conditions of the acx 604/607. For installation of acx 604 module in a cabinet refer to a supplement to this manual: converter module installation in user- defined cabin...
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Chapter 2 – mechanical installation 2-2 acs/acc/acp 607 frequency converters figure 2-1 acx 607 installation on floor. Or 4 fastening hooks 3 holes.
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Acs/acc/acp 604/607 frequency converters 3-1 chapter 3 – electrical installation warning! The electrical installation described in this chapter should only be carried out by a qualified electrician. The safety instructions on the first pages of this manual must be followed. Negligence of these instr...
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Chapter 3 – electrical installation 3-2 acs/acc/acp 604/607 frequency converters input cable protection normal slow fuses can be used to protect the input cable in case of a short circuit. (they do not protect the input bridge of acx 600 in case of a short circuit.) slow fuses must be dimensioned ac...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-3 alternative power cable types power cable types that can be used with acx 600 are represented below. Motor cable shield to effectively supress radiated and conducted radio-frequency emissions, the shield conductivity mu...
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Chapter 3 – electrical installation 3-4 acs/acc/acp 604/607 frequency converters control cables all control cables must be shielded. As a general rule, the control signal cable shield should be earthed directly in the acx 600. The other end of the shield should be left unconnected or earthed indirec...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-5 control panel cable in remote use the cable connecting the control panel to the acx 600 must not exceed 3 metres. The cable type tested and approved by abb industry is used in control panel option kits. Cable routing th...
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Chapter 3 – electrical installation 3-6 acs/acc/acp 604/607 frequency converters 0dlqv0rwrudqg &rqwuro&deoh &rqqhfwlrq a view of the recommended earthing, mains and motor cable connections of the acx 607 is presented below. F denotes a 360 degrees earthing. Acx 607 frequency converter u1 v1 w1 3 ~ m...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-7 warning! This work should only be carried out by a qualified electrician. The safety instructions on the first pages of this manual must be followed. Negligence of these instructions can cause injury or death. Acx 607 t...
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Chapter 3 – electrical installation 3-8 acs/acc/acp 604/607 frequency converters 9. Earth the other end of the mains cable screen at the distribution board. 10. Earth the motor cable screen 360 degrees on the motor side. 11. Connect the additional pe conductors (if present) of the mains and motor ca...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-9 transformer settings 16. Acx 604/607 units (except frame r7 units) include a transformer (t41) which supplies power to the cooling fan at base of the converter unit. The transformer is set to 415 v, 500 v or 690 v at th...
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Chapter 3 – electrical installation 3-10 acs/acc/acp 604/607 frequency converters control cable connecting procedure to connect the control cables for acx 607 carry out the following procedure: 1. Loosen the lead-through plate position screws . Pull the two parts apart. 2. Lead the cable inside the ...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-11 b. If the outer surface of the screen is covered with non-conductive material (figure below) - cut the screen in the middle of the bare part. Be careful not to cut the conductors. - turn the conductive surface of the s...
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Chapter 3 – electrical installation 3-12 acs/acc/acp 604/607 frequency converters control panel in remote use connect the control panel cable to terminal x19 of the namc-11, or with namc-03 board to terminal x28 of the nioc board (x300 of the niocp board). 3xovh(qfrghu ,qvxodwlrq$&3 the pulse encode...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-13 fibre optic link optional modules are connected via a ddcs fibre optic link to the namc board or ndco board (both mounted on top of the nioc board). The terminals on the namc/ndco board to which the cables are connecte...
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Chapter 3 – electrical installation 3-14 acs/acc/acp 604/607 frequency converters connection examples txd rxd t r fieldbus adapter module acx 600 ch0 txd rxd namc r t nioc/ the terminals for the power supply connection vary. Consult adapter module manual. T r i/o extension module acx 600 namc nioc n...
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Chapter 3 – electrical installation acs/acc/acp 604/607 frequency converters 3-15 connection examples txd rxd t r acs 600* namc nioc nioc terminal x23 the terminals for the power supply connection vary. Consult module manual. Ch2 * the acp 600 supports the ntacp double pulse encoder instead. See nta...
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Chapter 3 – electrical installation 3-16 acs/acc/acp 604/607 frequency converters.
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Acs/acc/acp 604/607 frequency converters 4-1 chapter 4 – installation checklist installation checklist the acx 600 mechanical and electrical installation should be checked before start-up. It is advisable to go through the checklist below together with another person. Study carefully the safety inst...
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Chapter 4 – installation checklist 4-2 acs/acc/acp 604/607 frequency converters check that control connections inside the frame are ok. Check that there are no tools or other foreign objects inside the cabinet. With bypass connection, check that mains voltage cannot be applied to the output of the a...
Page 43: Chapter 5 – Maintenance
Acs/acc/acp 604/607 frequency converters 5-1 chapter 5 – maintenance the acx 600 requires minimum maintenance. Warning! All maintenance work described in this chapter should only be undertaken by a qualified electrician. The safety instructions on the first pages of this manual must be followed. Hea...
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Chapter 5 – maintenance 5-2 acs/acc/acp 604/607 frequency converters.
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Acs/acc/acp 604/607 frequency converters a-1 appendix a – acs/acc/acp 604/607 technical data iec ratings the iec ratings ratings for acx 604 and acx 607 with 50 hz and 60 hz supplies are below. Acx = acs/acc/acp. The acx 607 is housed in a drives-mns cabinet. The acx 604 is to be installed in a cabi...
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Appendix a – acs/acc/acp 604/607 technical data a-2 acs/acc/acp 604/607 frequency converters the table continues from previous page. Pump and fan use (squared load) acs 604/607 type i 2nsq [a] p n [kw] frame type three-phase supply voltage 380 v, 400 v or 415 v acs 604/607-0100-3 178 90 r7 acs 604/6...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-3 nema ratings the nema ratings for acs 604 and acs 607 with 60 hz supply are below. Symbols are described on previous page. Output current temperature derating the output current is calculated by multiplying ...
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Appendix a – acs/acc/acp 604/607 technical data a-4 acs/acc/acp 604/607 frequency converters input power connection voltage ( u 1 ): 380/400/415 vac 3- phase ± 10 % for 400 vac units 380/400/415/440/460/480/500 vac 3- phase ± 10 % for 500 vac units 525/550/575/600/660/690 vac 3- phase ± 10 % for 690...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-5 efficiency and cooling efficiency: approximately 98 % at nominal power level cooling method: internal fan, flow direction from the bottom to the top ambient conditions environmental limits of the acs/acs/acp...
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Appendix a – acs/acc/acp 604/607 technical data a-6 acs/acc/acp 604/607 frequency converters . Note: fuses from other manufacturers can be used if they meet the ratings given in the table. Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors. The fuses recommended in t...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-7 cable entries input power and motor cable terminal wire size capabilities and tightening torques for the acs/acc/acp 604/607 are in the table below. The capability is specified based on wire lug that the ter...
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Appendix a – acs/acc/acp 604/607 technical data a-8 acs/acc/acp 604/607 frequency converters terminal sizes and tightening torques input power and motor cable terminal wire size capabilities (per phase) and tightening torques for the acs/acc/acp 604/607 are below. For terms used see above. 1) the ma...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-9 external control connection diagrams external control connections of acs 600 equipped with standard application program (factory macro) are shown below. External control connections are different with other ...
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Appendix a – acs/acc/acp 604/607 technical data a-10 acs/acc/acp 604/607 frequency converters nioc board external control connections of nioc board for acs 600 with standard application software (factory macro) are below. External control connections are different with other application macros and p...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-11 optional terminal block x2 external connections to optional terminal block x2 for acs 600 standard application program (factory macro) are shown below. External control connections are different with other ...
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Appendix a – acs/acc/acp 604/607 technical data a-12 acs/acc/acp 604/607 frequency converters optional terminal block 2tb external connections to optional terminal block 2tb. This option is available only with acs 600 standard application program. External control connections with factory macro are ...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-13 niocp board external control connections of acp 600 with niocp board (and speed control application macro) are below. External control connections are different with other application macros (see firmware m...
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Appendix a – acs/acc/acp 604/607 technical data a-14 acs/acc/acp 604/607 frequency converters nioc and niocp board specifications data of the external control connection boards of the acs 600 product family are given below. Acs/acc/acp 600 nioc-01 board acp 600 niocp-01 board analogue inputs the adv...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-15 digital inputs acs/acp 600: six programmable digital inputs (common ground): 24 vdc, -15 % to +20 % acc 600: six digital inputs (common ground): 24 vdc, -15 % to +20 % logical thresholds: “0”, > 12 vdc “1” ...
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Appendix a – acs/acc/acp 604/607 technical data a-16 acs/acc/acp 604/607 frequency converters encoder signals characteristic of incremental encoder signals in applications using the incremental encoder (for clockwise rotation, viewed from the drive end) is presented below. Encoder input one encoder ...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-17 enclosures, space requirements the cabinets, degrees of protection and free space requirements of acx 600 types are given below. 1) not for r7 frame size (acx 601-0100-3, -0120-3, -0120-5, -0140-5, -0100-6,...
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Appendix a – acs/acc/acp 604/607 technical data a-18 acs/acc/acp 604/607 frequency converters cooling air flow requirements cooling air flow requirements are given below. Acx 60x 60x = 604/607 flow m 3 /h acx 60x-0100-3/0120-5/0100-6 660 acx 60x-0120-3/0140-5/0120-6 660 acx 60x-0140-3/0170-5/0140-6/...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-19 dimensions and weights (acx 604) dimensions and weights of the acx 604s are given below. Width marked with * does not include motor cable terminals, pe terminal or dc bus terminals. Acs 604 type height mm (...
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Appendix a – acs/acc/acp 604/607 technical data a-20 acs/acc/acp 604/607 frequency converters dimensions and weights (acx 607) dimensions and weights of the acx 607s are given below. Acs 607 type height 1) mm (in) width mm (in) depth mm (in) weight 4) kg (lbs) 0100-3 0120-5 0100-6 2078 1) /2316 2) (...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-21 braking chopper dimensions the widths of units with braking chopper are below. Acs 607 type width with braking chopper mm (in) width with braking chopper and resistor(s) mm (in) acs 607 type width with brak...
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Appendix a – acs/acc/acp 604/607 technical data a-22 acs/acc/acp 604/607 frequency converters application programs various application programs are available for the acs 600 frequency converters. Not all selections are available for all types. One application program at a time can be loaded in the m...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-23 macro/language combinations languages and application macros included in each acx 600 application program are shown below. Not all selections are available for all types. *this selection is for the north am...
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Appendix a – acs/acc/acp 604/607 technical data a-24 acs/acc/acp 604/607 frequency converters protection features application program dependent features of the acx 600 are listed below. Available as standard, optional preprogrammed warnings: acs 600 temperature, motor identification run, drive ident...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-25 applicable standards the acs 600 complies with the following standards: • en 60204-1: 1992 + corr. 1993 (iec 204-1). Safety of machinery. Electrical equipment of machines. Part 1: general requirements. Prov...
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Appendix a – acs/acc/acp 604/607 technical data a-26 acs/acc/acp 604/607 frequency converters ce marking a ce mark is attached to acx 601/607 frequency converters to verify that the unit follows the provisions of the european low voltage and emc directives (directive 73/ 23/eec, as amended by 93/68/...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-27 table a-1 the emc filtering of the acx 600 units is marked in the type code as follows. * du/dt filters + emc filters, ** du/dt filters + no emc filters, *** emc cabinet with emc filters. Use of the acx 600...
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Appendix a – acs/acc/acp 604/607 technical data a-28 acs/acc/acp 604/607 frequency converters public low-voltage network 1. The acx 600 is equipped with emc filtering (refer to table a-1). 2. The acx 607 is installed with motor and control cables as specified in this manual (for types acs/acc 607-04...
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Appendix a – acs/acc/acp 604/607 technical data acs/acc/acp 604/607 frequency converters a-29 equipment warranty and liability general: abb warrants the equipment supplied by abb against defects in material and workmanship for a period of twelve (12) months after installation or twenty four (24) mon...
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Appendix a – acs/acc/acp 604/607 technical data a-30 acs/acc/acp 604/607 frequency converters your local distributor or abb office may hold different guarantee details, which are specified in the sales terms, conditions, or guarantee terms. These terms are available on request. If you have any quest...
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Acs/acc/acp 607 frequency converters b-1 $sshqgl[%±$&['lphqvlrqdo'udzlqjv the following drawing package is effective from 5.10.1998..
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Appendix b – acx 607 dimensional drawings b-2 acs/acc/acp 607 frequency converters.
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Abb industry oy drives p.O. Box 184 fin-00381 helsinki finland telephone +358 10 22 2000 telefax +358 10 22 22681 3 a f y 61 201394 r052 5 re v a e f f e ct iv e : 5. 1 0 .1 998 e n a p p endi x b : 5. 1 0 .1 9 9 8.