ABB ACS 600 MultiDrive User manual

Manual is about: ACA 635 IGBT Supply Sections (ISU) 260 to 4728 kVA

Summary of ACS 600 MultiDrive

  • Page 1

    Aca 635 igbt supply sections (isu) 260 to 4728 kva acs 600 user’s manual this manual includes • safety • commissioning of the supply section with isu • functional description • parameters • fault tracing • technical data.

  • Page 2: Acs 600 Multidrive Manuals

    Acs 600 multidrive manuals (air-cooled units, english originals) general manuals *safety and product information en 63982229 • complete general safety instructions • technical data for dsu and tsu supplies and drive sections: ratings, power losses, dimensions, weights, fuses etc. *system description...

  • Page 3: User’S Manual

    ã 2000 abb industry oy. All rights reserved. Aca 635 igbt supply sections 260 to 4728 kva user’s manual this manual concerns the acs 600 multidrive supply sections (aca 635) equipped with an igbt supply unit and the acs/acc 617 drives. 3bfe 64013700 r0125 rev b en effective: 10.11.2000 supersedes: 2...

  • Page 5: Safety Instructions

    Aca 635 igbt supply sections iii safety instructions overview the complete safety instructions for the aca 6xx in safety and product information (en code: 63982229) and for the acs/acc 617 in hardware manual (en code: 61329005) must be followed when installing, operating and servicing the drives. St...

  • Page 6

    Safety instructions iv aca 635 igbt supply sections the control boards of the converter unit may be at the main circuit potential. Dangerous voltages may be present between the control boards and the frame of the converter unit, when the main circuit voltage is on. It is critical that the measuring ...

  • Page 7

    Safety instructions aca 635 igbt supply sections v dedicated transformer warning! The aca 635 must be supplied with a transformer dedicated to drives and motors or equipment of equal or higher power, or with a transformer equipped with two secondary windings, one of which is dedicated to drives and ...

  • Page 8

    Safety instructions vi aca 635 igbt supply sections.

  • Page 9: Table of Contents

    Aca 635 igbt supply sections user’s manual vii table of contents acs 600 multidrive manuals (air-cooled units, english originals) safety instructions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Iii...

  • Page 10

    Viii aca 635 igbt supply sections user’s manual chapter 4 – commissioning the supply section with isu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 installation checklist . . . . . . . . . . . . . ...

  • Page 11

    Aca 635 igbt supply sections user’s manual ix chapter 8 – parameters overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 1 actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 12

    X aca 635 igbt supply sections user’s manual power cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 tightening torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 13: Chapter 1 – Introduction

    Aca 635 igbt supply sections user’s manual 1-1 chapter 1 – introduction about this manual the aca 635 supply section includes an auxiliary control unit, an incoming unit, a filter unit and an igbt supply unit (isu). This manual covers: • safety instructions • use of the isu • descriptions for system...

  • Page 14

    Chapter 1 – introduction 1-2 aca 635 igbt supply sections user’s manual isu-related information in other manuals items concerning the aca 635 not described in this manual are listed below with a reference to the manual where they are described. For en codes of the manuals refer to the inside of the ...

  • Page 15

    Aca 635 igbt supply sections 2-1 chapter 2 – operation basics operation of isu the isu is a four-quadrant switching-mode converter. The a.C. Current of the isu is nearly sinusoidal at a unity power factor. In addition, the power flow through the converter is reversible. As a default, the isu control...

  • Page 16

    Chapter 2 – operation basics 2-2 aca 635 igbt supply sections diagram the waveforms of u 0 and u 1 shown below. The measuring points are given in the main circuit diagram above. Current waveform the line current has a sinusoidal waveform, whereas the d.C. Current consists of a d.C. Component and a h...

  • Page 17

    Chapter 2 – operation basics aca 635 igbt supply sections 2-3 dc current a typical dc current (i dc ) waveform is shown below. Harmonics igbt supply unit does not generate characteristic current/voltage overtones the way a traditional 6- or 12-pulse bridge does, because of the sinusoidal waveform of...

  • Page 18

    Chapter 2 – operation basics 2-4 aca 635 igbt supply sections voltage harmonics a typical spectrum of the voltage harmonics at the output of the transformer is shown below. Each harmonic is presented as a percentage of the fundamental voltage. N denotes the order of the harmonic. Line current harmon...

  • Page 19

    Aca 635 igbt supply sections 3-1 chapter 3 – hardware description main components of acs 600 multidrive with isu the main components of an acs 600 multidrive frequency converter (ac drive) equipped with an igbt supply unit are shown below. Two drive sections are drawn in the diagram, in reality the ...

  • Page 20

    Chapter 3 – hardware description 3-2 aca 635 igbt supply sections auxiliary control unit the following components are located in the auxiliary control unit: • drive control unit (ndcu), which includes an application and motor controller (namc) board and a standard i/o (nioc) board • optical branchin...

  • Page 21

    Chapter 3 – hardware description aca 635 igbt supply sections 3-3 igbt supply unit the igbt supply unit includes the parts listed below: • converter (acn 634 xxxx) • converter cooling fans • dc fuses • the following control boards inside the converter: - thick-film hybrid board (nred) in 690 v units...

  • Page 22

    Chapter 3 – hardware description 3-4 aca 635 igbt supply sections main circuit construction the converter consists of six insulated gate bipolar transistors (igbt) with free wheeling diodes and dc capacitors. Frames r8i and r9i are equipped with parallel connected igbts for each phase located on thr...

  • Page 23

    Chapter 3 – hardware description aca 635 igbt supply sections 3-5 isu and dsu in parallel a diode supply unit must not be connected galvanically in parallel with an igbt supply unit in the same a.C. Supply as the synchronisation would fail. The parallel configuration is allowed only with a supply tr...

  • Page 24

    Chapter 3 – hardware description 3-6 aca 635 igbt supply sections braking chopper a braking chopper can be connected in parallel with an igbt supply unit. The configuration is beneficial when the braking is continuous and the drive is not allowed to stop if the supply network trips for a short time....

  • Page 25

    Aca 635 ibgt supply sections 4-1 chapter 4 – commissioning the supply section with isu overview this chapter describes the commissioning of a supply section that is equipped with the igbt supply unit (isu). Warning! Only qualified electricians are allowed to commission the drive. The safety instruct...

  • Page 26

    Chapter 4 – commissioning the supply section with isu 4-2 aca 635 ibgt supply sections checks with no voltage connected this table is a commissioning checklist for the supply section with no voltage connected. Action information warning! Ensure that the disconnector of the supply transformer is lock...

  • Page 27

    Chapter 4 – commissioning the supply section with isu aca 635 ibgt supply sections 4-3 connecting voltage to auxiliary circuits this table describes how to connect voltage to the supply section input terminals and to the auxiliary control unit (acu) for the first time. Action information warning! Wh...

  • Page 28

    Chapter 4 – commissioning the supply section with isu 4-4 aca 635 ibgt supply sections checks with voltage connected to auxiliary circuits this table is a commissioning checklist for the supply section with voltage connected to the input terminals, and auxiliary control unit (acu). Action informatio...

  • Page 29

    Chapter 4 – commissioning the supply section with isu aca 635 ibgt supply sections 4-5 connecting voltage to igbt supply unit this table describes how to connect voltage to the igbt supply unit and the dc busbars for the first time. Action information warning! When connecting voltage to the ibgt sup...

  • Page 30

    Chapter 4 – commissioning the supply section with isu 4-6 aca 635 ibgt supply sections starting this procedure instructs how to start the igbt supply unit. Action information warning! When starting the igbt supply unit, the dc busbars will become live, as will all the inverters connected to the dc b...

  • Page 31

    Chapter 4 – commissioning the supply section with isu aca 635 ibgt supply sections 4-7 checks with isu supply started this table is a list of checks to be done after the igbt supply unit is started and the dc busbars are live. Parameters the parameters of the isu need not be set in a normal start-up...

  • Page 32

    Chapter 4 – commissioning the supply section with isu 4-8 aca 635 ibgt supply sections controlling the isu with an overriding system this procedure instructs how to control or monitor the igbt supply unit from an overriding system by using data sets 1 and 2 or 10 to 33 with ddcs and drivebus communi...

  • Page 33

    Chapter 6 – firmware description aca 635 igbt supply sections 6-5 the parameters concerning the identification routine are presented below. Charging when the control has received a start command, the charging contactor is closed. After the dc link voltage is high, the main contactor/breaker is close...

  • Page 34

    Chapter 6 – firmware description 6-6 aca 635 igbt supply sections the synchronization parameters are listed below. Starting sequence during the charging procedure the main contactor is closed, and after the synchronization routine is completed, the modulator is started and the isu runs normally. A s...

  • Page 35

    Chapter 6 – firmware description aca 635 igbt supply sections 6-7 start by the starting switch by default, the isu control commands (on/off) are given by the starting switch on the cabinet door which is wired to digital input di2. The starting sequence is as follows: on/off switch on/off from relay ...

  • Page 36

    Chapter 6 – firmware description 6-8 aca 635 igbt supply sections start via fieldbus to enable the fieldbus control parameter 98.01 command sel must be set to mcw. The dc bus can be charged and the modulator started separately via fieldbus. The dc bus can be charged in two ways: 1. By rising edge of...

  • Page 37

    Chapter 6 – firmware description aca 635 igbt supply sections 6-9 level start level start is used with parallel connected dsu and isu configurations. Level start is enabled by parameter 21.01 level start selection yes. In level start mode the isu starts modulating after the dc link voltage exceeds a...

  • Page 38

    Chapter 6 – firmware description 6-10 aca 635 igbt supply sections missing phase there is no direct a.C. Voltage measurement in the isu. The lost supply voltage is identified with current and dc voltage measurement. When the isu detects that the current has been below the value of parameter 142.01 n...

  • Page 39

    Chapter 6 – firmware description aca 635 igbt supply sections 6-11 control diagram a block diagram of the measurements and principle of the isu control program is shown below. S1, s2 and s3 denote the power switches. Controllers the control includes two main controllers: • torque and flux hysteresis...

  • Page 40

    Chapter 6 – firmware description 6-12 aca 635 igbt supply sections dc references the isu control has two reference values for the dc voltage control: • parameter 23.01 dc volt ref (user given reference) • parameter 2.05 dc ref q-ctrl. Dc reference chain is initialized during synchronization. The val...

  • Page 41

    Chapter 6 – firmware description aca 635 igbt supply sections 6-13 dc voltage controller the dc voltage controller is the primary controller for the isu. A block diagram of the dc voltage controller is presented below. The dc voltage controller keeps the dc voltage in a preset reference in all load ...

  • Page 42

    Chapter 6 – firmware description 6-14 aca 635 igbt supply sections the parameters and actual values of dc voltage control are listed below. Current limit control because of the free wheeling diodes on the power plates, the modulating isu cannot limit the current when power flows from supply network ...

  • Page 43

    Chapter 6 – firmware description aca 635 igbt supply sections 6-15 when the current limit alarm is active, the internal control first lowers the ramped reactive power reference (when par. 24.01 q power ref is not zero) controlling the current towards the current limit. In case the current limit is n...

  • Page 44

    Chapter 6 – firmware description 6-16 aca 635 igbt supply sections reactive power control is capable of generating a preset amount of reactive power (parameter 24.01 q power ref) to the network (positive = capacitive, negative = reactive) by changing the flux length. Increasing the isu flux length h...

  • Page 45: Chapter 7 – Fault Tracing

    Aca 635 igbt supply sections 7-1 chapter 7 – fault tracing overview this chapter explains the aca 635 fault tracing procedure with the control panel. For control panel use and motor-side inverter fault tracing, see the firmware manual of the application program. All warning and fault messages of the...

  • Page 46: Warning Messages

    Chapter 7 – fault tracing 7-2 aca 635 igbt supply sections fault history when a fault is detected, it is stored in the fault history. The last faults and warnings are stored with the time the fault was detected. Warning! After a fault reset, the aca 635 will start if the start signal is on. Before t...

  • Page 47: Fault Messages

    Chapter 7 – fault tracing aca 635 igbt supply sections 7-3 earth fault par. 9.12 bit 13 earthed/grounded network the sum of line currents measured with internal current transducers is too high. Earth fault in ac filter, line converter, dc link, inverter(s), motor cables or motor, or current unbalanc...

  • Page 48: Fault Messages

    Chapter 7 – fault tracing 7-4 aca 635 igbt supply sections ch0 com lost par. 9.02 bit 12 par. 9.11 bit 10 communication break detected on ch0 receive. (programmable fault, see parameter 70.05) check the fibre optic cables between the namc board and overriding system (or fieldbus adapter). Test with ...

  • Page 49: Fault Messages

    Chapter 7 – fault tracing aca 635 igbt supply sections 7-5 fan flt par. 9.11 bit 5 fan is not rotating, or contactor connection is loose. Check the acknowledge circuit connection to the digital input di1. Check the condition of the bearings of the fan motor by rotating fan motor manually. If the bea...

  • Page 50: Fault Messages

    Chapter 7 – fault tracing 7-6 aca 635 igbt supply sections what to do in case of an earth fault indication this section describes how to trace the cause of an internal earth fault indication (warning/fault earth fault) of the aca 635. An earth fault indication does not always indicate an actual eart...

  • Page 51

    Chapter 7 – fault tracing aca 635 igbt supply sections 7-7 flowchart use this flowchart for tracing the cause of an earth fault indication and for locating faulty parts. The flowchart includes remedies. Earth fault indication tn network? Yes measure earth leakage on motor or cabling? Yes no change: ...

  • Page 52

    Chapter 7 – fault tracing 7-8 aca 635 igbt supply sections.

  • Page 53: Chapter 8 – Parameters

    Aca 635 igbt supply sections 8-1 chapter 8 – parameters overview parameters for the igbt supply unit control program are described in the tables below. Symbols used in the tables: column type: i = integer, r = real, b = boolean, c = character string isu = aca 635 igbt supply unit.

  • Page 54

    Chapter 8 – parameters 8-2 aca 635 igbt supply sections 1 actual signals code parameter range/unit description integer scaling 1 actual signals 1.05 frequency hz calculated line frequency 100 = 1 hz 1.06 line current a measured line current 1= 1 a 1.07 reactive power kvar calculated reactive power 1...

  • Page 55

    Chapter 8 – parameters aca 635 igbt supply sections 8-3 2 actual signals 3 actual signals code parameter unit description integer scaling 2 actual signals 2.05 dc ref q-ctrl v intermediate circuit voltage reference calculated by reactive power control 1 = 1 v 2.06 dc ref ramp v ramped and limited in...

  • Page 56

    Chapter 8 – parameters 8-4 aca 635 igbt supply sections 4 information the software version (parameters 4.01 and 4.03) is expressed as follows: character no example meaning 1 i i = input bridge software 2 m product: m= isu 3 4 software type: 4 = non-parallel connected isu (parameter 4.01) 5 = paralle...

  • Page 57

    Chapter 8 – parameters aca 635 igbt supply sections 8-5 7 control word parameter 7.01 is the control word of the line converter. The control word is a 16-bit packed boolean word displayed as a hex value and updated at 10 ms intervals. 8 status word this parameter is a 16-bit packed boolean word disp...

  • Page 58

    Chapter 8 – parameters 8-6 aca 635 igbt supply sections 9 fault words these parameters are 16-bit words. They are displayed as hex values. Bit value 1 = fault, and 0 = no fault. Parameters are updated at 100 ms intervals. Code parameter bit name description 9 fault words 9.01 fault word 1 0 short ci...

  • Page 59

    Chapter 8 – parameters aca 635 igbt supply sections 8-7 9.07 int fault info * bits 0 to 3 are in use with parallel-connected converters only. Control board nint 1 (of phase module block 1) is connected to branching unit board npbu channel ch1, nint 2 is connected to channel ch2 etc. 0 nint 1 fault n...

  • Page 60

    Chapter 8 – parameters 8-8 aca 635 igbt supply sections 9.11 supply fault word 0 charging flt dc link short-circuit during charging 1 overcurrent overcurrent 2 di5 = 0 external fault indicated via di5 3 acs 600 temp power plate overtemperature 4 e earth flt earth fault detected by an external monito...

  • Page 61

    Chapter 8 – parameters aca 635 igbt supply sections 8-9 11 reference selects 13 analogue inputs code parameter t y p e default alternative settings ( ) fieldbus equivalent description integer scaling 11 reference select 11.01 dc ref select i param 23.1 (1) param 23.1; (2) ai1; (3) ai2; (4) ai3 sourc...

  • Page 62

    Chapter 8 – parameters 8-10 aca 635 igbt supply sections 14 digital outputs code parameter t y p e default range description integer scaling 14 digital outputs 14.04 do2 group+index 801 -199999...+199999 this parameter selects the signal that controls digital output d02 by the bit specified with par...

  • Page 63

    Chapter 8 – parameters aca 635 igbt supply sections 8-11 15 analogue outputs code parameter t y p e default alternative settings ( ) fieldbus equivalent description integer scaling 15 analogue outputs 15.01 analogue output 1 i 106 0...30000 analogue output signal 1 source selection. Example: to link...

  • Page 64

    Chapter 8 – parameters 8-12 aca 635 igbt supply sections 16 system control inputs code parameter t y p e default alternative settings ( ) fieldbus equivalent description 16 system ctr inputs 16.02 parameter lock b open with this parameter unauthorised parameter changes by cdp 312 control panel or th...

  • Page 65

    Chapter 8 – parameters aca 635 igbt supply sections 8-13 18 led panel control code parameter t y p e default range description integer scaling 18 led panel ctrl the nlmd-01 monitoring display has a led bar to show an absolute real type value: 0 50 100 150 % the source and the scale of the display si...

  • Page 66

    Chapter 8 – parameters 8-14 aca 635 igbt supply sections 19 data storage parameters of this group are storages for receiving information from or sending it to an overriding system. The parameters are unconnected. They can be used for linking, testing and commissioning purposes. Trend monitoring with...

  • Page 67

    Chapter 8 – parameters aca 635 igbt supply sections 8-15 19 data storage parameter table integer scaling of these parameters is 1 = 1, the type is real and the range is -32768...+32767. Code parameter 19 data storage 19.01 data 1 19.02 data 2 19.03 data 3 19.04 data 4 19.05 data 5 19.06 data 6 19.07...

  • Page 68

    Chapter 8 – parameters 8-16 aca 635 igbt supply sections 21 start/stop functions code parameter t y p e default range/unit description 21 start/stop 21.01 dc level start b no (0) no disable level start (1) yes enable level start. Note: if par. 99.08 auto line id run is set to yes, the aca 635 perfor...

  • Page 69

    Chapter 8 – parameters aca 635 igbt supply sections 8-17 the functions set by this parameter group are visualised below. U c is intermediate circuit dc voltage. P is converter supply power. P, u p m p g u c t par. 21.03 par. 21.04 par. 21.02 modulation starts modulation stops p + - p g.

  • Page 70

    Chapter 8 – parameters 8-18 aca 635 igbt supply sections 23 dc bus reference with the help of the parameter 23.01 dc volt ref, the dc link voltage can be raised higher than with a conventional 6-pulse diode rectifier in order to compensate a low voltage level in the network. Note: check the motor in...

  • Page 71

    Chapter 8 – parameters aca 635 igbt supply sections 8-19 30 fault functions code parameter t y p e default alternative settings ( ) fieldbus equivalent description integer scaling 30 fault functions 1 = 1 30.02 earth fault b warning (0) warning a warning is given in an earth fault condition. 1 = 1 (...

  • Page 72

    Chapter 8 – parameters 8-20 aca 635 igbt supply sections 51 communication module 70 ddcs control 30.12 dc undervolt trip r 293/354/488 0...747 vdc (415 v units) 0...900 vdc (500 v units) 0...1242 v dc (690 v units) intermediate circuit dc undervoltage trip limit. The higher range limit is determined...

  • Page 73

    Chapter 8 – parameters aca 635 igbt supply sections 8-21 70.05 ch0 comm loss ctrl i fault this parameter is in use when par. 98.01 command sel is set to mcw and par. 98.02 comm module to fba dset1, fba dset10 or inverter. (1) no fault a warning is given on communication loss on channel ch0. (2) faul...

  • Page 74

    Chapter 8 – parameters 8-22 aca 635 igbt supply sections 71 drivebus communication code parameter t y p e default alternative settings ( ) fieldbus equivalent description integer scaling 71 drivebus comm 70.01 ch0 drivebus mode b yes this parameters selects the communication mode for channel ch0 on ...

  • Page 75

    Chapter 8 – parameters aca 635 igbt supply sections 8-23 90, 91 data set receive addresses parameters of this group are addresses for received data from the overiding system. Integer scaling of the parameters is 1 = 1 and range 0...9999. Parameter description in the table below: data set xx value x ...

  • Page 76

    Chapter 8 – parameters 8-24 aca 635 igbt supply sections 92, 93 data set transmit addresses parameters of this group are signal addresses for transmitted data to the overiding system. Integer scaling of the parameters is 1 = 1 and range 0...9999. Parameter description in the table below: data set xx...

  • Page 77

    Chapter 8 – parameters aca 635 igbt supply sections 8-25 98 option modules code parameter t y p e default alternative settings ( ) fieldbus equivalent description 98 option modules 98.01 command sel b i/o this parameter selects the control command interface(s). (0) mcw the isu control program reads ...

  • Page 78

    Chapter 8 – parameters 8-26 aca 635 igbt supply sections 99 start-up data code parameter t y p e default alternative settings ( ) fieldbus equivalent description 99 start up data 99.01 language i english (0) english (1) englisham (2) deutsch (3) italiano (4) espaÑol (5) portuguÊs (6) nederlans (7) f...

  • Page 79

    Aca 635 igbt supply sections a-1 appendix a – technical data ratings abbreviations this table explains the abbreviations used in the following rating table. Notes note 1: the ratings given correspond to voltage u n and fan supply voltage 230 v or 115 v. Note 2: p loss is the heat loss of a unit with...

  • Page 80

    Appendix a – technical data a-2 aca 635 igbt supply sections ratings 380...690 v this table shows the nominal ratings for the igbt supply sections. Type marking nominal ratings duty cycle (1 min / 5 min) duty cycle (10 s / 60 s) frame size air flow p loss noise level s n kva i 1n a p 2n kw i 1base a...

  • Page 81

    Appendix a – technical data aca 635 igbt supply sections a-3 dimensions and weights this table shows the dimensions and weights of the igbt supply sections. The weights are estimates and apply to units with basic options and aluminium dc busbars. The width and weight of the auxiliary control unit ar...

  • Page 82

    Appendix a – technical data a-4 aca 635 igbt supply sections input power connection voltage (u 1 ): 380/400/415 vac 3- phase for 415 vac units 380/400/415/440/460/480/500 vac 3- phase for 500 vac units 525/550/575/600/660/690 vac 3- phase for 690 vac units - 40% *, +10% variation from converter nomi...

  • Page 83

    Appendix a – technical data aca 635 igbt supply sections a-5 harmonic distortion this table gives total harmonic distortion (thd) of the aca 635. Definitions thd is calculated as follows: ratio of the rms value of the harmonics (n = 2...40) to the rms value of the fundamental. The voltage thd depend...

  • Page 84

    Appendix a – technical data a-6 aca 635 igbt supply sections fuses the fuses (ultrarapid) of the igbt supply section are given below. Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors. Equivalent fuses from other manufacturers can also be used. U n and i n are nomin...

  • Page 85

    Appendix a – technical data aca 635 igbt supply sections a-7 igbt supply unit dc fuses the d.C. Fuses (bussmann) used in the igbt supply units are listed below. Power cable entries notes concerning the cable entry table are below. Tightening torque the tightening torques for screw connections, appli...

  • Page 86

    Appendix a – technical data a-8 aca 635 igbt supply sections igbt supply sections the connection holes for cable lugs are presented below. Type holes for cable lugs per phase number of cable entries at bottom (diameter 60 mm) bottom plate opening dimensions (mm) number of cable entries at top (diame...

  • Page 87

    Appendix a – technical data aca 635 igbt supply sections a-9 drive control unit ndcu-2x this figure shows the ndcu-21 containing an namc-21 board and an nioc-01 board. The ndcu-22 with an namc-22 board and an nioc- 01 board looks similar. 6399 3051 1 v ref rs-485 24 v in ddcs (amc-i/o) nioc-01 2 gnd...

  • Page 88

    Appendix a – technical data a-10 aca 635 igbt supply sections nioc board connections external control connections for the igbt supply unit on the nioc board are shown below. Nio c bo a rd factory settings x21 programmable 1 vref reference voltage 10 v d.C. 1 k 9r l 9 2 gnd 3 ai1+ by default, not in ...

  • Page 89

    Appendix a – technical data aca 635 igbt supply sections a-11 control panel the control panel (cdp 312) is connected to 6-pin modular connector x3 on the namc-21/22 board. The modular connectors on the nioc board are not intended for the control panel. Rs-485 termination settings when the control pa...

  • Page 90

    Appendix a – technical data a-12 aca 635 igbt supply sections applicable standards the aca 635 complies with the following standards: • en 60204-1: 1992 + corr. 1993 (iec 204-1). Safety of machinery. Electrical equipment of machines. Part 1: general requirements. • en 60529: 1991 (iec 529), iec 664-...

  • Page 91

    Appendix a – technical data aca 635 igbt supply sections a-13 ce marking a ce mark is attached to acs 600 multidrive frequency converters (380...690 v ranges) to verify that the unit fulfils the european low voltage and emc directives (directive 73/23/eec, as amended by 93/68/eec and directive 89/33...

  • Page 92

    Appendix a – technical data a-14 aca 635 igbt supply sections use of the acx 600 in second environment without emc filtering (en 61800-3: second environment includes all establishments other than those directly connected to a low- voltage power supply network which supplies buildings used for domest...

  • Page 93

    Aca 635 igbt supply sections b-1 appendix b – circuit diagrams overview the following pages contain some circuit diagrams of supply sections equipped with an igbt supply unit for helping to understand the configuration of the supply section. The diagrams do not necessarily match with each delivery. ...

  • Page 94

    Appendix b – circuit diagrams b-2 aca 635 igbt supply sections h.

  • Page 95

    Appendix b – circuit diagrams aca 635 igbt supply sections b-3.

  • Page 96

    Appendix b – circuit diagrams b-4 aca 635 igbt supply sections.

  • Page 97

    Appendix b – circuit diagrams aca 635 igbt supply sections b-5.

  • Page 98

    Appendix b – circuit diagrams b-6 aca 635 igbt supply sections.

  • Page 99

    Appendix b – circuit diagrams aca 635 igbt supply sections b-7.

  • Page 100

    Appendix b – circuit diagrams b-8 aca 635 igbt supply sections.

  • Page 101

    Appendix b – circuit diagrams aca 635 igbt supply sections b-9.

  • Page 102

    Appendix b – circuit diagrams b-10 aca 635 igbt supply sections.

  • Page 104

    3 b f e 640 137 00 r0 125 re v b e ffectiv e: 10.1 1 .2 000 en abb industry oy drives p.O. Box 184 fin-00381 helsinki finland telephone +358 10 22 2000 telefax +358 10 22 22681 internet http://www.Abb.Com/automation.