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ABB ACS 600 MultiDrive Safety And Product Information

Other manuals for ACS 600 MultiDrive: Hardware manual, Hardware Manual, User manual, Installation Manual
Manual is about: ACA 635 IGBT Supply Sections (ISU) 260 to 4728 kVA

Summary of ACS 600 MultiDrive

  • Page 1

    Aca 6xx sections 3 to 4300 kw acs 600 multidrive safety and product information these safety instructions must be studied before storaging, installing, commissioning, servicing and operating the air-cooled acs 600 multidrive frequency converters. This manual includes • safety instructions • technica...

  • Page 2: Acs 600 Multidrive Manuals

    Acs 600 multidrive manuals (air-cooled units, english originals) general manuals *safety and product information en 63982229 • complete general safety instructions • technical data for dsu and tsu supplies and drive sections: ratings, power losses, dimensions, weights, fuses etc. *system description...

  • Page 3

    Aca 6xx sections 3 to 4300 kw safety and product information 3afy 63982229 r0125 rev d effective: 1.12.2000 supersedes: 15.10.1999 ã 2000 abb industry oy. All rights reserved..

  • Page 5: Table of Contents

    Acs 600 multidrive iii table of contents acs 600 multidrive manuals (air-cooled units, english originals) table of contents safety instructions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 cautio...

  • Page 6

    Iv acs 600 multidrive drive section tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12 notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    Acs 600 multidrive v applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 8

    Vi acs 600 multidrive.

  • Page 9: Safety Instructions

    Acs 600 multidrive 1 safety instructions overview this chapter states the safety instructions that must be followed when installing, operating and servicing the acs 600 multidrive frequency converters. If neglected, physical injury and death may follow, or damage may occur to the frequency converter...

  • Page 10

    Safety instructions 2 acs 600 multidrive in most cases, the diagnostic displays can be used for preliminary tracing of the fault location and fault resetting can be done without opening the door of the acs 600 multidrive frequency converters. Installation and maintenance safety these safety instruct...

  • Page 11

    Safety instructions acs 600 multidrive 3 live parts on the inside of doors are protected against direct contact. Special safety attention shall be paid when handling shrouds made of sheet metal. Do not make any voltage withstand tests on any part of the unit while the unit is connected. Disconnect m...

  • Page 12

    Safety instructions 4 acs 600 multidrive starting tsu or dsu note the warning below before starting drives equipped with a thyristor or diode supply section. Warning! Before power switch-on, make sure that a sufficient inverter power is connected to the intermediate circuit. Rules of thumb: 1. The s...

  • Page 13

    Safety instructions acs 600 multidrive 5 aca 635 (isu) supply warning! Aca 635 must be supplied with a transformer dedicated to drives and motors or equipment of equal or higher power, or with a transformer equipped with two secondary windings, one of which is dedicated to drives and motors. Resonan...

  • Page 14

    Safety instructions 6 acs 600 multidrive the supply section can be equipped with an earthing switch as an option. It is used to earth the ac busbars for safety reasons when work is being done on the system. The device is mechanically or electrically interlocked with the main switch. Warning! Each dr...

  • Page 15

    Safety instructions acs 600 multidrive 7 table 1 standards. Immediate removal of power (category 0) after pressing the emergency stop push-button the power semiconductors of the inverter are blocked (coast stop) and the main contactor (or air circuit-breaker) is opened immediately. No attention is p...

  • Page 16

    Safety instructions 8 acs 600 multidrive the function is achieved by disconnecting the control voltage to the power semiconductors of the inverter. Thus it is not possible for the power semiconductors to switch and generate the ac voltage needed to rotate the motor. In case of faulty main circuit co...

  • Page 17

    Safety instructions acs 600 multidrive 9 protecting the motor bearing to avoid damage occuring to motor bearings, insulated n (non-driven end) bearings must be used generally with 100 kw and higher motor powers. In addition, common mode filters from abb must be used according to the following table....

  • Page 18

    Safety instructions 10 acs 600 multidrive * manufactured before 1992 man u factu rer motor type nominal mains voltage requirement for motor insulation system acs 600 du/dt filter, acs 600 common mode filter and insulated n- bearing p n and frame size 100 kw p n or frame size > iec 315 p n > 350 kw a...

  • Page 19

    Safety instructions acs 600 multidrive 11 note 1: the abbreviations and concepts used in the table are defined below. Note 2: aca 635 igbt supply sections and the acs/acc 611 if voltage is raised by the aca 635 or the acs/acc 611, select the motor insulation system according to the increased interme...

  • Page 20

    Safety instructions 12 acs 600 multidrive without filtering below is a diagram of Û ll and du/dt as a function of cable length when no du/dt filter is used. With du/dt filter below is a diagram of Û ll and du/dt as a function of cable length with du/dt filter at the output of the acx 600. Power fact...

  • Page 21

    Safety instructions acs 600 multidrive 13 components connected to digital/analogue inputs warning! Iec 664 requires double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the pr...

  • Page 22

    Safety instructions 14 acs 600 multidrive fibre optic cables warning! Handle the fibre optic cables with care (especially when joining the shipping splits). When unplugging optic cables, always grab the connector, not the cable itself. Do not touch the ends of the fibres with bare hands as the fibre...

  • Page 23

    Safety instructions acs 600 multidrive 15 mechanical installation caution! Fastening any device to the cabinet frame for lifting purposes is forbidden. Caution! Make sure that dust from drilling does not enter the cabinet when installing. Electrically conductive dust inside the unit may cause damage...

  • Page 24

    Safety instructions 16 acs 600 multidrive.

  • Page 25

    Acs 600 multidrive a-1 acs 600 multidrive – technical data abbreviations the abbreviations used in the following supply and drive section rating tables are explained below. Note 1: drive section output currents are valid when output frequency is above 10 hz. Note 2: the ratings given correspond to v...

  • Page 26

    Acs 600 multidrive – technical data a-2 acs 600 multidrive supply section tables the following tables specify the ratings for the supply sections. For igbt supply section ratings see aca 635 igbt supply sections user’s manual (en code 64013700). Notes the notes concerning the supply section tables a...

  • Page 27

    Acs 600 multidrive – technical data acs 600 multidrive a-3 ratings 380...415 v the table below shows the nominal ratings for the 400 v range supply sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame air flow m 3 /h p loss kw noise level dba s n kva i 1n ...

  • Page 28

    Acs 600 multidrive – technical data a-4 acs 600 multidrive ratings 380...500 v the table below shows the nominal ratings for the 500 v range supply sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame air flow m 3 /h p loss kw noise level dba s n kva i 1n ...

  • Page 29

    Acs 600 multidrive – technical data acs 600 multidrive a-5 ratings 525...690 v the table below shows the nominal ratings for the 690 v range supply sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame air flow m 3 /h p loss kw noise level dba s n kva i 1n ...

  • Page 30

    Acs 600 multidrive – technical data a-6 acs 600 multidrive ratings 830 v the table below shows the nominal ratings for the 830 v supply sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame air flow m 3 /h p loss kw noise level dba s n kva i 1n a i dc a p n...

  • Page 31

    Acs 600 multidrive – technical data acs 600 multidrive a-7 autotransformer data the table below shows the nominal ratings for thyristor supply autotransformers. Type marking autotransformer forward bridge type reverse bridge type type s n kva s rms kva i 1 a u 1 v 400 v range 6 pulse thyristor suppl...

  • Page 32

    Acs 600 multidrive – technical data a-8 acs 600 multidrive dimensions and weights 400 v the table below shows the dimensions and weights of the 400 v range supply sections. See notes on page a-2. Type marking height mm bottom entry: width mm top entry: width mm depth mm bottom entry: weight kg top e...

  • Page 33

    Acs 600 multidrive – technical data acs 600 multidrive a-9 dimensions and weights 500 v the table below shows the dimensions and weights of the 500 v range supply sections. See notes on page a-2. Type marking height mm bottom entry: width mm top entry: width mm depth mm bottom entry: weight kg top e...

  • Page 34

    Acs 600 multidrive – technical data a-10 acs 600 multidrive dimensions and weights 690 v the table below shows the dimensions and weights of the 690 v range supply sections. See notes on page a-2. Type marking height mm bottom entry: width mm top entry: width mm depth mm bottom entry: weight kg top ...

  • Page 35

    Acs 600 multidrive – technical data acs 600 multidrive a-11 dimensions and weights 830 v the table below shows the dimensions and weights of the 830 v supply sections. See notes on page a-2. Type marking height mm bottom entry: width mm top entry: width mm depth mm bottom entry: weight kg top entry:...

  • Page 36

    Acs 600 multidrive – technical data a-12 acs 600 multidrive drive section tables the following tables specify the ratings for the drive sections. Notes the notes concerning the following drive section tables are listed below. P loss p loss is the heat loss of a unit with basic options. Noise level n...

  • Page 37

    Acs 600 multidrive – technical data acs 600 multidrive a-13 ratings 400 v the table below shows the nominal ratings for the 400 v range drive sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame type p loss kw air flow m 3 /h noise level dba width mm weigh...

  • Page 38

    Acs 600 multidrive – technical data a-14 acs 600 multidrive ratings 500 v the table below shows the nominal ratings for the 500 v range drive sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame type p loss kw air flow m 3 /h noise level dba width mm weigh...

  • Page 39

    Acs 600 multidrive – technical data acs 600 multidrive a-15 ratings 690 v the table below shows the nominal ratings for the 690 v range drive sections. Type marking nominal ratings duty cycle (10 s / 60 s) duty cycle (1 min / 5 min) frame type p loss kw air flow m 3 /h noise level dba width mm weigh...

  • Page 40

    Acs 600 multidrive – technical data a-16 acs 600 multidrive braking section tables the following tables specify the ratings for the braking sections. Abbreviations and notes the abbreviations and notes concerning the braking section tables are listed below. Heat loss of the braking chopper is one pe...

  • Page 41

    Acs 600 multidrive – technical data acs 600 multidrive a-17 ratings the table below shows the nominal ratings for the dynamic braking sections. * the aca 621 braking sections are not equipped with the braking resistors. They must be installed by the user. Section chopper resistor p br.Max (kw) r (oh...

  • Page 42

    Acs 600 multidrive – technical data a-18 acs 600 multidrive dimensions, air flow and noise the dimensions, air flows and noise levels for braking sections are given below . The depth of the cabinet is 600 mm. An extra 200 mm wide cabinet is added for top exit aca 621 units. Section heigth (mm) width...

  • Page 43

    Acs 600 multidrive – technical data acs 600 multidrive a-19 cabinet the cabinet, degrees of protection and free space requirements of acs 600 multidrive are listed below. 1) ip 21 = standard, r = air outlet duct 2) 200 between cabinets when installed back to back ip 54 r air outlet duct connection t...

  • Page 44

    Acs 600 multidrive – technical data a-20 acs 600 multidrive input power connection voltage (u 1 ): 380/400/415 vac 3- phase ± 10 % for 400 vac units 380/400/415/440/460/480/500 vac 3- phase ± 10 % for 500 vac units 525/550/575/600/660/690 vac 3- phase ± 10 % for 690 vac units 525...830 vac 3- phase ...

  • Page 45

    Acs 600 multidrive – technical data acs 600 multidrive a-21 maximum recommended motor cable length: for cables longer than 500 metres (cumulative length in case of parallel connected motors), an abb representative must be consulted. With pulse encoder speed measurement maximum cable length is 300 m....

  • Page 46

    Acs 600 multidrive – technical data a-22 acs 600 multidrive efficiency and cooling method efficiency: approximately 98 % at nominal power level and frequency. For units equipped with igbt supply unit approximately 96 %. Cooling method: internal fan, flow direction from the bottom to the top ambient ...

  • Page 47

    Acs 600 multidrive – technical data acs 600 multidrive a-23 derating factor for degree of protection ip 21/22/42: • above +40 °c, the rated output current is decreased 1.5 % for every additional 1 °c (up to +50 °c). • example 1. If the ambient temperature is 50 °c the derating factor is 100 % - 1.5 ...

  • Page 48

    Acs 600 multidrive – technical data a-24 acs 600 multidrive fuses the ultrarapid fuses of the acs 600 multidrive are given below. Equivalent fuses from other manufacturers can also be used. Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors. U n and i n stand for the...

  • Page 49

    Acs 600 multidrive – technical data acs 600 multidrive a-25 branch fuses frame b4 to b5 diode and thyristor supply modules employ internal branch fuses instead of input or output fuses. The table lists the applicable bussmann types. Branch fuses for frame b4 and b5 supply modules supply module type ...

  • Page 50

    Acs 600 multidrive – technical data a-26 acs 600 multidrive supply dc fuses below are listed bussmann d.C. Fuses used in the thyristor supply section of acs multidrive frames b1, b2 and b3. Thyristor supply section fuse u n (v) i n (a) pre-arching integral (a 2 s) type size 400 v and 500 v supply ac...

  • Page 51

    Acs 600 multidrive – technical data acs 600 multidrive a-27 drive unit dc fuses below are listed bussmann fuses used in the inverters of acs multidrive. Drive section frame fuse drive section frame/type fuse u n (v) size i n (a) pre-arching integral (a 2 s) type u n (v) size i n (a) pre-arching inte...

  • Page 52

    Acs 600 multidrive – technical data a-28 acs 600 multidrive braking section dc fuses the d.C. Fuses (bussmann) for the braking sections are listed below. Dynamic braking section fuse u n (v) i n (a) pre-arching integral (a 2 s) type size 400 v range aca 621-0210-3 1000–1250 400 23000 170m 5142 2/110...

  • Page 53

    Acs 600 multidrive – technical data acs 600 multidrive a-29 power cable entries notes concerning the cable entry tables are below. Tightening torque tightening torques for screw connections (applicable to zinc and chrome platings and screw strength class 8.8) are presented below. * valid also for gr...

  • Page 54

    Acs 600 multidrive – technical data a-30 acs 600 multidrive diode supply sections the connection holes for cable lugs and bus duct are presented below. Thyristor supply section: terminal block connection the maximum cable size accepted by the terminal block of frame type b1 is given below. Type hole...

  • Page 55

    Acs 600 multidrive – technical data acs 600 multidrive a-31 thyristor supply section: busbar / bus duct connection the connection holes for cable lugs and bus duct are presented below. Type holes for cable lugs per phase number of cable entries at bottom (diameter 60 mm) bottom plate opening dimensi...

  • Page 56

    Acs 600 multidrive – technical data a-32 acs 600 multidrive drive sections: terminal block connection the maximum cable sizes accepted by the terminal block for motor and brake cable connection (terminals u2, v2, w2, pe, udc+, udc-) of frame types r2i to r5i are given below. Drive sections: busbar c...

  • Page 57

    Acs 600 multidrive – technical data acs 600 multidrive a-33 aca 610-0495-5 4x(13x18) 6 270x511 6 aca 610-0610-5 6x(13x18) 6 270x911 6 aca 610-0770-5 6x(13x18) 6 270x911 6 aca 610-0935-5 6x(13x18) 6 270x911 6 aca 610-1095-5 8x(13x18) 12 195x501 12 aca 610-1385-5 8x(13x18) 12 195x501 12 aca 610-1760-5...

  • Page 58

    Acs 600 multidrive – technical data a-34 acs 600 multidrive nioc board specifications data of the external control connection board nioc-01 of the acs 600 product family are given below. Nioc-01 board is included in the drive section of the acs 600 multidrive. For external control connections of the...

  • Page 59

    Acs 600 multidrive – technical data acs 600 multidrive a-35 application programs various application programs are available for the acs 600 frequency converters. Not all selections are available for all types. One application program at a time can be loaded in the memory of the frequency converter. ...

  • Page 60

    Acs 600 multidrive – technical data a-36 acs 600 multidrive protection features application program dependent features of the acx 600 are listed below. Available as standard, optional. Not all selections are available for all types. For more information refer to the appropriate application program f...

  • Page 61

    Acs 600 multidrive – technical data acs 600 multidrive a-37 applicable standards the acs 600 multidrive complies with the following standards: • en 60204-1: 1992 + corr. 1993 (iec 204-1). Safety of machinery. Electrical equipment of machines. Part 1: general requirements. • en 60529: 1991 (iec 529),...

  • Page 62

    Acs 600 multidrive – technical data a-38 acs 600 multidrive disposal acx 600 contains raw materials that should be recycled to preserve energy and natural resources. The packing materials of acx 600 units and options are environmentally compatible and recyclable. All metal parts can be recycled. The...

  • Page 63

    Acs 600 multidrive – technical data acs 600 multidrive a-39 table a-1 the emc filtering of the acs 600 multidrive units is marked in the type code as follows. 1= emc cabinet, 2 = emc cabinet with emc filters. Use of the acx 600 in second environment without emc filtering (en 61800-3: second environm...

  • Page 64

    Acs 600 multidrive – technical data a-40 acs 600 multidrive unearthed mains (it network) 1. It is ensured that no excessive emission is propagated to neighbouring low- voltage networks. In some cases, the natural suppression in transformers and cables is sufficient. If in doubt, the supply transform...

  • Page 65

    Acs 600 multidrive – technical data acs 600 multidrive a-41 the acs 600 multidrive frequency converters comply with as/nzs 2064 for class a equipment (suitable for use in all establishments other than domestic and those directly connected to a low-voltage network which supplies buildings used for do...

  • Page 66

    Acs 600 multidrive – technical data a-42 acs 600 multidrive limitation of liability in no event shall abb, its suppliers or subcontractors be liable for special, indirect, incidental or consequential damages, whether in contract, warranty, tort, negligence, strict liability or otherwise, including, ...

  • Page 67

    Acs 600 multidrive b-1 marine applications – technical data ratings the supply, braking and drive section tables in acs 600 multidrive – technical data apply to marine applications with the following notes. Note concerning height: the height in the tables does not include vibration dampers (18 mm at...

  • Page 68

    Marine applications – technical data b-2 acs 600 multidrive applicable standards the acs 600 multidrive for marine applications complies with the following standards: • iec 60092-302: 1997 electrical installations in ships, low voltage switchgear and controlgear assemblies. • en 60204-1: 1992 + corr...

  • Page 70

    Abb industry oy drives p.O. Box 184 fin-00381 helsinki finland telephone +358 10 22 2000 telefax +358 10 22 22681 internet http://www.Abb.Com/automation 3 a f y 639 822 29 r 0125 re v d e ffectiv e: 1.1 2 .20 00 en.