Eaton BladeUPS none User Manual

Manual is about: For use with Eaton BladeUPS 5 kVA to 60 kVA (N+1) systems

Summary of BladeUPS none

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    Eaton bladeups maintenance bypass module user's guide ®.

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    Eaton bladeups maintenance bypass module user's guide ®.

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    Class a emc statements fcc part 15 note this equipment has been tested and found to comply with the limits for a class a digital device, pursuant to part 15 of the fcc rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a c...

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    Requesting a declaration of conformity units that are labeled with a ce mark comply with the following harmonized standards and eu directives: s harmonized standards: iec 61000-3-12 s eu directives: 73/23/eec, council directive on equipment designed for use within certain voltage limits 93/68/eec, a...

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    Special symbols the following are examples of symbols used on the ups or accessories to alert you to important information: risk of electric shock - observe the warning associated with the electric shock symbol. Caution: refer to operator's manual - refer to your operator's manual for additional inf...

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality i table of contents 1 introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 safety war...

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    Table of contents eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality ii list of figures figure 1. The bladeups mbm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 1 chapter 1 introduction eaton's bladeups ® maintenance bypass module (mbm) is a three-breaker maintenance bypass. The mbm is designed to operate with the bladeups 12 kva three-phase uninterruptible ...

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    Introduction eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 2 figure 1. The bladeups mbm bladeups module bottom entry wireway bladeups bar bladeups module bladeups module alternate top mounting location for the bladeups mbm bladeups mbm bladeups ...

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 3 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the mainten...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 4 sikkerhedsanvisninger vigtige sikkerhedsanvisninger gem disse anvisninger denne manual indeholder vigtige instruktioner, som bør følges under installeringen og vedligeholdelsen af v...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 5 belangrijke veiligheidsinstructies belangrijke veiligheidsinstructies bewaar deze instructies deze handleiding bevat belangrijke instructies die u dient na te leven tijdens de insta...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 6 tarkeita turvaohjeita tÄrkeitÄ turvaohjeita - suomi sÄilytÄ nÄmÄ ohjeet tämä käyttöohje sisältää tärkeitä ohjeita, joita käyttäjän tulee noudattaa huolto-ohitusmoduulia mbm) asennet...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 7 consignes de sécurité consignes de sÉcuritÉ importantes conserver ces instructions ce manuel comporte des instructions importantes que vous devez suivre lors de l'installation et de...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 8 sicherheitswarnungen wichtige sicherheitsanweisungen aufbewaren dieses handbuch enthält wichtige hinweise, die sie bei der installation und wartung des maintenance bypass module (mb...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 9 avvisi di sicurezza informazioni importanti sulla sicurezza conservare queste istruzioni questo manuale contiene istruzioni importanti da seguire durante le operazioni di installazi...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 10 viktig sikkerhetsinformasion viktig sikkerhetsinstruks ta vare pÅ disse instruksene denne bruksanvisningen inneholder viktige instruksjoner som du bør følge under installasjon og v...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 11 advertências de segurança instruÇÕes importantes de seguranÇa guarde estas instruÇÕes este manual contém instruções importantes que devem ser seguidas durante a instalação e manute...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 12 Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè ÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß Данное руководство содержит важные инструкции, которые необходимо соблюдать при уст...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 13 advertencias de seguridad instrucciones de seguridad importantes guarde estas instrucciones este manual contiene instrucciones importantes que el usuario debe seguir durante la ins...

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    Safety warnings eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 14 säkerhetsföreskrifter viktiga sÄkerhetsfÖreskrifter spara dessa fÖreskrifter denna manual innehåller viktiga instruktioner som ni bör följa under installation och underhåll av main...

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 15 chapter 3 installation this chapter describes: s equipment inspection s installation accessories s required tools s unpacking the cabinet s mechanical installation s electrical installation s init...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 16 tools required to assemble the components, the following tools may be needed: s torque wrench able to measure 5.65-31.1 nm or 50-275 lb in (power and ground wiring lugs) s 5/16 ” hex ...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 17 mechanical installation the mbm accepts either top or bottom wire entry depending on the cabinet mounting location. Because of the cabinet depth, the recommended mounting location is ...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 18 position 1 position 6 position 18 position 13 top mounting bottom mounting top of rack bottom of rack figure 4. Front rail screw positions for the mbm 3. Secure the rail to the front ...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 19 position 2 position 4 position 17 position 15 top mounting bottom mounting top of rack bottom of rack figure 6. Rear rail screw positions for the mbm clip nuts figure 7. Securing the ...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 20 mounting bracket 6-32 x 5/16” flat-head screws top front cover bottom front cover cover pin and cabinet opening figure 8. Installing the mbm mounting brackets and front covers 9. Slid...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 21 electrical installation mbm power wiring preparation read and understand the following notes while planning and performing the installation: s refer to national and local electrical c...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 22 power wiring installation to install wiring: 1. Verify the ups is turned off and all power sources are removed. Refer to the operation chapter of the bladeups user's guide for shutdow...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 23 removable top rear panel rear of cabinet top entry conduit landing for ups ac input and output. (remove panel to drill or punch conduit holes.) top entry conduit landing for ac mains ...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 24 6. Route the mains input, neutral, and ground wiring from the utility source to the mbm mains input, neutral, and ground terminals. See figure 13 for terminal locations. 7. Connect th...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 25 14. Route the ups output wiring from the mbm to the ups output terminals on the bladeups bar terminal block. See figure 13 for terminal locations. 15. Connect phase a, b, and c power ...

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    Installation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 26.

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 27 chapter 4 communication this chapter describes: s signal inputs and outputs s breaker aux contacts s remote emergency power-off (repo) figure 14 shows the location of the signal input and output t...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 28 bypass status com bypass status no force to bypass – force to bypass + activate bypass – activate bypass + figure 16. Signal connector detail ups input aux – no repo + repo – ups inp...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 29 installing signal cable note if a longer cable is required, use 0.8 mm 2 (18 awg) wire and connect to mbm and ups connectors. Note the 6-conductor signal cable must be installed betw...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 30 table 2. Mbm to ups terminals from mbm to ups conductor color configure ups for ups connector tightening torque bypass status (com) relay output contacts (com) black on bypass 0.5 nm...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 31 6. Connect the facility equipment to the aux terminals. See figure 17 on page 28 for terminal locations, and table 3 and table 4 for aux wiring. 7. If installing repo wiring, proceed...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 32 installing a remote emergency power-off the repo is used to shut down the mbm bypass from a distance. When the repo is activated, the mbm opens the bypass breaker and removes power f...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 33 6. Route the repo wiring through either the top or bottom of the cabinet to the mbm repo terminals. Use conduit between the repo switch and the mbm. See figure 15 on page 27 for term...

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    Communication eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 34.

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 35 chapter 5 operation this chapter contains information on how to use the bladeups maintenance bypass module (mbm), including front panel controls and indicators, operating modes, and transferring t...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 36 ups bypass mode active indicator ups input breaker ups output indicator critical load indicator bypass breaker ups input indicator ups output breaker activate ups bypass mode pushbutton ...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 37 normal mode current flow when the bypass breaker is open and the ups output breaker is closed, conditioned and protected power from the ups is routed through the ups output breaker to th...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 38 output to critical load mbm mains input to mbm from utility main power flow in ups mode main power flow in bypass mode ups input breaker bypass breaker to ups input from ups output ups o...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 39 top front cover bottom front cover cover pin and cabinet opening figure 23. Removing and attaching the mbm front covers transferring the mbm to bypass c a u t i o n only trained personne...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 40 6. Open the ups output breaker (see figure 20 and figure 24). The critical load is directly supplied by utility power. 7. Shut down the ups. Refer to the instructions in the operation ch...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 41 transferring the mbm to normal mode c a u t i o n only trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this transfer sequence may...

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    Operation eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 42 interlock bar figure 25. Bladeups mbm breaker interlock operation – normal mode.

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 43 chapter 6 mbm maintenance schedule regular routine checks of the bladeups maintenance bypass module (mbm) to verify correct operation. This chapter explains how to perform preventative maintenance...

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    Mbm maintenance eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 44 recycling the used mbm contact your local recycling or hazardous waste center for information on proper disposal of the used mbm. C a u t i o n do not discard waste electrical or e...

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 45 chapter 7 specifications this chapter provides the following specifications: s model list s weights and dimensions s electrical input and output s environmental and safety table 7. Model list ups ...

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    Specifications eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 46 table 11. Electrical output bladeups mbm lv bladeups mbm hv nominal output voltage 120/208 vac three-phase 230/400 vac three-phase nominal frequency 50/60 hz 50/60 hz rated output c...

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 47 chapter 8 mbm schematics this chapter shows the schematics of each maintenance bypass module (mbm) model. Figure 26 shows the low voltage (208v) model and figure 27 shows the high voltage (400v) m...

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    Mbm schematics eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 48 closest or most convenient ups in parallel system figure 27. Bladeups mbm hv schematic.

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 49 chapter 9 troubleshooting the bladeups maintenance bypass module (mbm) is designed for durable, trouble-free operation. Use the following section to determine the cause of minor problems. Trouble ...

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    Troubleshooting eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 50 ups bypass mode active indicator (ds2) ups input indicator fuse (f5) ups output indicator (ds4) critical load indicator (ds3) ups critical load indicator fuse (f3) ups input indica...

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    Eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 51 chapter 10 warranty one-year limited warranty (global) eaton ups model: bladeups ® warrantor: the warrantor for the limited warranties set forth herein is eaton corporation, a delaware corporation...

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    Warranty eaton bladeups ® maintenance bypass module user's guide s 164201785 rev 1 www.Eaton.Com/powerquality 52 this warranty is the sole and exclusive warranty offered by eaton with respect to the products and services and, except for such foregoing warranty eaton disclaims all other warranties in...

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    *1642017851* 164201785 1.