Eaton BladeUPS none User Manual

Manual is about: For use with Eaton BladeUPS 5 kVA to 60 kVA (N+1) systems

Summary of BladeUPS none

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    Eaton ® bladeups ® maintenance bypass module (mbm) user's guide.

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    Class a emc statements fcc part 15 note this equipment has been tested and found to comply with the limits for a class a digital device, pursuant to part 15 of the fcc rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a c...

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    Requesting a declaration of conformity units that are labeled with a ce mark comply with the following harmonized standards and eu directives: l harmonized standards: iec 61000-3-12 l eu directives: 73/23/eec, council directive on equipment designed for use within certain voltage limits 93/68/eec, a...

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    Special symbols the following are examples of symbols used on the ups or accessories to alert you to important information: risk of electric shock - observe the warning associated with the risk of electric shock symbol. Caution: refer to operator's manual - refer to your operator's manual for additi...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality i table of contents 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 safety warnings . . . . . . . . . . . . . . . ...

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    Table of contents ii eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality.

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 1 chapter 1 introduction the eaton ® bladeups ® maintenance bypass module (mbm) is a three-breaker maintenance bypass. The mbm is designed to operate with the bladeups 12 kva three-phase uninterrup...

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    Introduction 2 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 1. The bladeups mbm figure 2. Typical bladeups mbm installation with bladeups modules alternate top mounting location for the bladeups mbm bladeups mbm bladeups bar bladeups m...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 3 chapter 2 safety warnings important safety instructions save these instructions this manual contains important instructions that you should follow during installation and maintenance of the maint...

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    Safety warnings 4 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality advarsel! L ups'en, der er tilsluttet denne vsb, indeholder sin egen energikilde (batterier). Vsb-outputtet kan rumme spænding, selv når ups'en ikke er tilsluttet en vekselstrømfo...

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    Safety warnings eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 5 tarkeita turvaohjeita tÄrkeitÄ turvaohjeita - suomi sÄilytÄ nÄmÄ ohjeet tämä käyttöohje sisältää tärkeitä ohjeita, joita käyttäjän tulee noudattaa huolto-ohitusmoduulia mbm) asenn...

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    Safety warnings 6 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality avertissement! L l'onduleur connecté à ce mbm possède sa propre source d'alimentation (batteries). Il est possible que la sortie du mbm soit sous tension même lorsque l'onduleur n...

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    Safety warnings eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 7 avvisi di sicurezza importanti istruzioni di sicurezza conservare queste istruzioni questo manuale contiene istruzioni importanti da seguire durante le operazioni di installazione...

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    Safety warnings 8 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality farlig l ups koblet til denne mbm inneholder sin egen strømforsyning (batteri). Mbm uttaket kan være strømførende selv når ups ikke er koblet til vekselstrøm. L denne mbm må insta...

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    Safety warnings eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 9 Предупреждения по мерам безопасности ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ СОХРАНИТЕ ЭТИ УКАЗАНИЯ Данное руководство содержит важные инструкции, которые необходимо соблюдать при у...

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    Safety warnings 10 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality advertencia l el ups conectado a este mbm contiene su propia fuente de energía (baterías). La salida del mbm puede llevar voltaje activo, inclusive cuando el ups no está conectad...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 11 chapter 3 installation this chapter describes: l equipment inspection l installation accessories l required tools l unpacking the cabinet l mechanical installation l electrical installation l in...

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    Installation 12 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality tools required to assemble the components, the following tools may be needed: l torque wrench able to measure 5.65-31.1 nm or 50-275 lb in (power and ground wiring lugs) l 5/16" hex...

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    Installation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 13 mechanical installation the mbm accepts either top or bottom wire entry depending on the cabinet mounting location. Because of the cabinet depth, the recommended mounting location i...

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    Installation 14 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 4. Front rail screw positions for the mbm 3. Secure the rail to the front of the rack with two hex-head screws (see figure 5). Figure 5. Securing the front rail 4. Using two ...

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    Installation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 15 figure 6. Rear rail screw positions for the mbm figure 7. Securing the rear rail 5. Repeat steps 2 through 4 for the other rail. 6. Tighten the assembly wing nuts on both rail assem...

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    Installation 16 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 8. Installing the mbm mounting brackets and front covers 9. If installing the mbm in the same rack as the ups, remove the three screws on the right and the bottom right screw...

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    Installation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 17 11. Secure the front of the mbm to the rack using two 10-32 x 1/2" hex-head screws in the top and bottom holes of each mounting bracket, as shown in figure 10. Figure 10. Securing t...

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    Installation 18 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality power wiring installation to install wiring: 1. Verify that the ups is turned off and all power sources are removed. Refer to the operation chapter of the bladeups user's guide for ...

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    Installation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 19 5. Route the input and output cables through either the top or bottom of the cabinet to the mbm terminals. See figure 11 or figure 12 for wiring access information. Note each condui...

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    Installation 20 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 12. Mbm cabinet bottom view 6. Route the mains input, neutral, and ground wiring from the utility source to the mbm mains input, neutral, and ground terminals. See figure 13 ...

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    Installation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 21 13. Connect phase a, b, and c power wiring to the mbm ups input and bladeups bar ups input terminals. See table 1 on page 18 for wiring and termination requirements. Figure 13. Powe...

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    Installation 22 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality interface wiring installation note the 6-conductor signal cable must be installed between the mbm and the ups and the ups connected to the mbm must be configured correctly for the a...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 23 chapter 4 communication this chapter describes: l signal inputs and outputs l breaker aux contacts l remote emergency power-off (repo) figure 14 shows the location of the signal input and output...

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    Communication 24 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 16. Signal connector detail figure 17. Breaker aux and repo terminals detail bypass status com bypass status no force to bypass - force to bypass + activate bypass - activat...

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    Communication eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 25 installing signal cable note if a longer cable is required, use 0.8 mm 2 (18 awg) wire and connect to mbm and ups connectors. Note the 6-conductor signal cable must be installed be...

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    Communication 26 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 3. Connect mbm cable wires to the ups signal input and relay connectors using table 2. The cable wires should be connected to the control terminals using the mating connectors supp...

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    Communication eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 27 3. Configure signal input 2: a. Select input 2 and press the button to enter the setting mode. B. Select request bypass and press the button to save the setting. C. Logic 1 is the ...

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    Communication 28 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 5. Route the aux wiring through either the top or bottom of the cabinet to the mbm aux terminals. Use conduit between the facility equipment and the mbm. See figure 15 on page 23 f...

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    Communication eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 29 installing a remote emergency power-off the repo is used to shut down the mbm bypass from a distance. When the repo is activated, the mbm opens the bypass breaker and removes power...

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    Communication 30 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality top access wiring. Remove the top middle conduit landing plate (see figure 11 on page 19) from the mbm top rear panel. Identify all conduit requirements and mark their location. Dr...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 31 chapter 5 operation this chapter contains information on how to use the bladeups maintenance bypass module (mbm), including front panel controls and indicators, operating modes, and transferring...

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    Operation 32 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 20. Bladeups mbm controls and indicators operating modes warning power is present inside the ups cabinet until the ups battery breakers are turned off. The mbm enables power to ...

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    Operation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 33 normal mode current flow when the bypass breaker is open and the ups output breaker is closed, conditioned and protected power from the ups is routed through the ups output breaker to ...

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    Operation 34 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality in bypass mode, the critical load is not protected from commercial power interruptions and abnormalities. Figure 22 shows the path of electrical power through the mbm when operating in...

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    Operation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 35 4. Attach the mbm top and bottom front covers: align the pins on the rear of each cover with the openings in the mbm cabinet. Push the cover firmly into place. See figure 23. Figure 23...

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    Operation 36 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality warning power is present inside the cabinets. 4. Close the bypass breaker (see figure 20). 5. Slide the interlock bar to the right (see figure 24). 6. Open the ups output breaker (see ...

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    Operation eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 37 transferring the mbm to normal mode caution l only trained personnel familiar with the operation of this equipment should transfer loads. Failure to follow this transfer sequence may c...

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    Operation 38 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 25. Bladeups mbm breaker interlock operation – normal mode interlock bar.

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 39 chapter 6 mbm maintenance schedule regular routine checks of the bladeups maintenance bypass module (mbm) to verify correct operation. This chapter explains how to perform preventative maintenan...

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    Mbm maintenance 40 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality.

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 41 chapter 7 specifications this chapter provides the following specifications: l model list l weights and dimensions l electrical input and output l environmental and safety table 7. Model list up...

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    Specifications 42 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality table 12. Environmental and safety bladeups mbm lv bladeups mbm hv surge suppression ansi c62.41 category b3 en 61000-4-6 safety conformance ul 1778 4 th edition; csa c22.2, no. 1...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 43 chapter 8 mbm schematics this chapter shows the schematics of each maintenance bypass module (mbm) model. Figure 26 shows the low voltage (208v) model and figure 27 shows the high voltage (400v)...

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    Mbm schematics 44 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 27. Bladeups mbm hv schematic closest or m ost convenient u p s in parallel s ystem.

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 45 chapter 9 troubleshooting the bladeups maintenance bypass module (mbm) is designed for durable, trouble-free operation. Use the following section to determine the cause of minor problems. Troubl...

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    Troubleshooting 46 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality figure 28. Bladeups mbm fuse and indicator locations service and support if you have any questions or problems with the ups, call your local distributor or the help desk at one o...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 47 chapter 10 warranty limited warranty eaton ® ups model: bladeups ® (global) warrantor: the warrantor for the limited warranties set forth herein is eaton corporation, an ohio corporation (“eaton...

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    48 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality this warranty is not valid if the product’s serial numbers have been removed or are illegible. Any warranted items repaired or replaced pursuant to this warranty will be warranted for the remain...

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    Eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality 49 obtaining warranty service: in the united states, call the customer reliability center 7x24 at 800-356-5737. Outside of the united states, contact your local eaton product sales or service repre...

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    50 eaton bladeups maintenance bypass module (mbm) user’s guide 164201785—rev 2 www.Eaton.Com/powerquality.

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    *164201785 2* 164201785 2.