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- F900 SERIES
- User, Installation And Servicing Instructions
Falcon F900 SERIES User, Installation And Servicing Instructions
Summary of F900 SERIES
Page 1
1 f900 series user, installation and servicing instructions solid top & ranges g9081/g9181 read these instructions before use t100892 rev 9 published: 08/09/2016 date purchased: model number: serial number: dealer: service provider:.
Page 2
2 falcon foodservice equipment head office wallace view, hillfoots road, stirling. Fk9 5py. Scotland. Weee directive registration no. Weee/dc0059tt/pro at end of appliance life, dispose of appliance and any replacement parts in a safe manner, via a licensed waste handler. Appliances are designed to ...
Page 3
3 symbols • spanner • screwdriver • cooking oil • grease • spark ignition • flame • warning • viewport • allen key • igniter.
Page 4
4 these instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. Installation must meet national or local regulations. Attention mu...
Page 5: Contents
5 contents 1.0 appliance information ......................................................................................................... 6 2.0 operation ................................................................................................................................. 7 2.1 compo...
Page 6: 1.0 Appliance Information
6 1.0 appliance information this appliance has been ce-marked on the basis of compliance with the relevant eu directives for the heat inputs, gas pressures and voltages stated on the data plate. A - serial no b - model no c - flue type d - gas category e - gas pressure f - gas type g - gas rate h - ...
Page 7: 2.0 Operation
7 2.0 operation 2.1 component parts a – outer ring b – inner ring c – cast plate d – flue capper e – hob tray f – hob burner g – oven control h – viewport i – door j – hob control k – hob pilot.
Page 8
8 2.2 controls a – solid top burner b – oven pilot off c – oven pilot on.
Page 9
9 2.3 using the appliance 2.3.0 before use, clean the appliance. See section 3.0. 2.3.1 oven - ignite the pilot burners as shown. Push the knob in to turn. 2.3.2 use temperature control knob to adjust temperature. (oven only) initial oven heat up time will be approximately 30 minutes from ambient. C...
Page 10
10 2.3.3 hob – ignite the pilot burners as shown. Push the knob in to turn. The minimum temperature of the hottest point of the solid top is 270 ˚c..
Page 11
11 if a burner turns off, wait 3 minutes before re-lighting. 2.4 turning the burners off 2.4.0 oven - turn pilot knob to ‘off’ position. Look through the view port to make sure the pilot is off. 2.4.1 hob – turn control knob to “off” position. 3.0 cleaning and maintenance 3.1 hob 3.1.0 when unit has...
Page 12
12 3.2.0 turn off and wait until unit has cool down. 3.2.1 remove base tray, base and shelf hangers 3.2.2 clean oven chamber. 3.2.3 clean shelves and base tray. 3.3 flue capper 3.3.0 the flue capper can be removed for cleaning but must be replaced for use. Failure due to lack of proper cleaning is n...
Page 13: 4.0 Specification
13 4.0 specification 4.1 table a – technical data technical data – table a g20 g31 g30 solid top injector Ø2.65mm amal 360 pilot injectors n18 l10 low rate screw 185 97 supply pressure mbar 20 37 29 50 inches w.G 8.0 14.9 11.6 20.1 operating pressure mbar 15 37 29 inches w.G 6.0 14.9 11.6 low rate p...
Page 14
14 4.2 table b – heat inputs heat inputs – g20 (kw net & btu/hr gross) g9181 g9081 total input kw 17.8 10.3 btu/hr 66826 38,669 reduced heat input kw 4.0 4.0 btu/hr 15017 15017 heat inputs –g30-g31 (kw net & btu/hr gross) g9181 g9081 total input kw 17.3 10.3 btu/hr 64,949 38,669 reduced heat input k...
Page 15
15 5.0 dimensions / connection locations.
Page 16: 6.0 Installation
16 6.0 installation 6.1 siting / clearances caution: walls closer than 150mm to the appliance must be non combustable. If suiting the necessary clearances to any cumbustible wall must be the largest figure given for individual appliances instructions. 6.2 ventilation these appliances are to be insta...
Page 17
17 6.3 gas supply & connection 6.3.0 installation pipe work should be fitted in accordance with local / national standards. The pipe work must not be smaller than unit gas inlet connection, i.E. Rp¾ (¾” b.S.P.). If using flexible hosing, the hose must be sized to conform with the hose manufacturers ...
Page 18
18 6.4.1 connect appliance to gas supply and test for gas tightness. 6.5 commissioning - hob 6.5.0 remove control panel. (see 8.1) 6.5.1 ensure line gas pressure is correct. (see 4.0) 6.5.2 light pilot and ensure it stays lit. 6.5.3 turn on burner. Ensure correct lighting occurs. 6.5.4 check for fla...
Page 19
19 6.7 suiting “patent pending, application no. Gb 1511389.7” 6.7.1 before leveling and suiting units ensure the units are fully built, including all accessories and castings. 6.7.1 undo the 4 fixing screws on the control panel and remove. 6.7.2 remove the hob rear infill and replace with rear suiti...
Page 20
20 6.7.6 slide suited units into position . 6.7.7 (a) right hand unit: screw the m5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.7.8 (b) left hand unit: slide the penny and lock washer on to the screw and sec...
Page 21: 7.0 Conversion
21 7.0 conversion before inspection, servicing or conversion, turn off gas at isolator. 7.1 gas conversion check list change injectors in burners and pilots (see 8.2 8.3 – 8.5) change low rate screw on hob gas valve (see 4.1 & 8.8) change aeration setting on hob burner (see 8.7) adjust pressure of o...
Page 22: 8.0 Servicing
22 8.0 servicing 8.1 control panel 8.1.0 remove control panel as shown.
Page 23
23 8.2 injector (hob) 8.2.0 remove injector as shown. Access from top of unit. 8.2.1 clean injector. 8.2.2 after replacement, check burner performance. 8.3 pilot (hob) 8.3.0 remove pilot assembly as shown. A – thermocouple b – pilot gas pipe c – assembly removal.
Page 24
24 8.4 removal of door the hinge spring is under tension and no attempt should be made to remove the pins when the door is off. 8.4.0 turn off oven and cool down. 8.4.1 open the door fully and push the supplied Ø4mm r pin into the hole on each hinge. 8.4.2 holding the door with both hands half way d...
Page 25
25 8.4.3 rotate hinge out of hinge aperture and lift door away. 8.4.4 replace in reverse order. 8.5 injector (oven) 8.5.0 remove oven base tray (see 3.3) 8.5.1 remove oven base panel and burner shield. 8.5.2 remove burner and injector as shown..
Page 26
26 8.6 pilot (oven) 8.6.0 remove pilot components as shown. A – thermocouple b – pilot gas pipe c – spark electrode d – pilot bracket 8.7 aeration (hob) 8.7.0 adjust opening for gas type used. G20 – adjust between 3mm and 6mm g31 – fully open g30 – fully open.
Page 27
27 8.8 gas valve (hob) 8.8.0 remove gas valve as shown. A – valve to bracket b – valve bracket c – gas supply pipe d – pilot gas pipe e – main gas pipe f – thermocouple g – bypass screw 8.8.1 remove service valve as shown.
Page 28
28 8.9 gas valve (oven) 8.9.0 remove gas valve as shown. 8.9.1 remove connections as shown. A – gas in b – gas out c – spark electrode d – thermocouple note: when testing valve operation, appliance including solid top should be at working temperature..
Page 29
29 8.10 pressure adjustment 8.11 governor this applies g30 with supply pressure of 50mbar models only. Governor supplied is maintenance free. Ensure the blue dust cap covering the vent is fitted and in good condition.
Page 30: 9.0 Fault Finding
30 9.0 fault finding fault possible causes remedy slow/poor/no heating valve pressure wrong check pressure burner ports blocked check burner and clean low mains gas pressure check with gas supplier gas supply isolated/off restore supply check with gas supplier piezo oven igniter not working check fo...
Page 31: 10.0 Spare Parts
31 10.0 spare parts main spare parts: oven valve hob valve oven injector g20 oven injector g30/g31 hob burner injector g20 hob burner injector g30/g31 hob pilot injector g20 hob pilot injector g30/g31 oven pilot injector g20 oven pilot injector g30/g31 hob pilot assembly oven pilot assembly hob ther...
Page 32: 11.0 Servicing Information
32 11.0 servicing information it is recommended to have a maintenance contract with a local service provider. Serviceline contact: (uk only) phone: +441438 363 000 warranty policy shortlist for our warranty policy please go to www.Falconfoodservice.Com.