Goldine Controls Pro Logic PL-P-4 Installation Manual

Summary of Pro Logic PL-P-4

  • Page 1

    Pro logic programming flow chart north kingstown, ri 02852 usa 092337a copyright © 2008 goldine controls www.Goldlinecontrols.Com automation and chlorination installation manual for model pl-p-4 ld c g line on trols ld c g line on trols denotes conditional items default menu day and time water tempe...

  • Page 2

    Important safety instructions when using this electrical equipment, basic safety precautions should always be followed, including the following: • read and follow all instructions • ! Warning: disconnect all ac power during installation. • ! Warning: water in excess of 100 degrees fahrenheit may be ...

  • Page 3: Table of Contents

    Table of contents introduction before you begin................................................................... 1 installation steps.................................................................... 2 1. Preparing general water chemistry..................................................... 3 po...

  • Page 4: Introduction

    Introduction before you begin what’s included before attempting to install the pro logic system, check that the following components have been included in the package: pro logic electronics unit (3) temperature sensors with 15 ft. (5m) cable, hose clamp what’s not included some of the additional ite...

  • Page 5: Installation Steps

    Installation steps details on each installation step are presented on the following pages: 1. Prepare the pool water (page 3) general water chemistry salt 2. Mounting the equipment (page 6) pro logic main unit temperature sensors remote display/keypad (optional) valve actuators (if applicable) 3. Pl...

  • Page 6: General Water Chemistry

    ºc ºf ti calcuim hardness ci total alkalinity ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 .3 .4 .5 .6 .7 .8 .9 how to use: measure pool ph, temperature, calcium hardness, and total alkalinity. Use the chart above to determine ti, ci,and ai from your measurements. Insert values of ph, ti, ci and ai...

  • Page 7: Salt

    Gallons and (liters) of pool/spa water 12,000 14,000 16,000 18,000 20,000 22,000 32,000 24,000 34,000 26,000 36,000 28,000 38,000 30,000 40,000 current salt level (45000) (52,500) (60,000) (67,500) (75,000) (82,500) (120,000) (90,000) (127,500) (97,500) (135,000) (105,000) (142,500) (112,500) (150,0...

  • Page 8

    Pool sizing formula type of salt to use it is important to use only sodium chloride (nacl) salt that is greater than 99.0% pure. This can be found at most pool stores in 40-80 lb. Bags labeled “for use in swimming pools”. Alternatively, use common food quality or water softener salt that is at least...

  • Page 9: 2.  Mounting The Equipment

    2. Mounting the equipment pro logic control center the pro logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The control center is desig...

  • Page 10: Optional Remote Controls

    Optional remote controls goldline offers a variety of wired and wireless remote control options for the pro logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the control center. Wired remote controls up to 3 wired remote controls can be instal...

  • Page 11: Optional Base Station

    Aql2-ss-rf, aql2-pod the aql2-ss-rf and aql2-pod are waterproof portable remote controls that are designed to be used in and around the pool/spa area. These units float and can be left in the water for easy access. Optional base station the aql2-base-rf optional base station must be installed if any...

  • Page 12: 3. Plumbing

    3. Plumbing pool/spa system configuration these systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves (suction and return). Refer to the diagram below. Some important notes regarding the pro logic control of standard pool/spa systems: in pool/spa config...

  • Page 13: Turbo Cell

    7. The air sensor must be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled. Turbo cell (supplied with aql-cl chlorination kit) the turbo cell (used for chlorine generation) should be plumbed after the filter and heater. If i...

  • Page 14: 4.  Electrical Wiring

    4. Electrical wiring the pro logic control center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the control cente...

  • Page 15: General Purpose Outlet

    General purpose outlet if desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the knockouts on the lower right side of the pro logic enclosure. Per code, the receptacle should be a gfci type. Alternatively, connect a standard receptacle to a gfcb. Pro log...

  • Page 16

    High voltage (120/240v) pool equipment all pro logic relays are double pole (they make/break both “legs” of 240v circuits) and are rated at 3hp/ 30a at 240v (1½hp/30a at 120v). Refer to the diagram below for typical relay wiring. ! Warning: do not use the pro logic to control an automatic pool cover...

  • Page 17: Low Voltage Wiring

    The relay will be off. Note that when the filter pump relay is off (power off to the vsc), the pro logic will not display errors or diagnostics for the pump. The filter pump relay must be on for diagnostic function. 220 vac input power to vsc goldline ph dispense pigtail: the goldline ph dispense pi...

  • Page 18: Heater

    Generic heaters 1. Wire heater to 120/240v power source per the instructions in the heater manual. The pro logic does not control the power going to the heater. 2. Wire the pro logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater m...

  • Page 19: Heater

    Generic heaters 1. Wire heater to 120/240v power source per the instructions in the heater manual. The pro logic does not control the power going to the heater. 2. Wire the pro logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater m...

  • Page 20: Low Voltage Wiring

    The relay will be off. Note that when the filter pump relay is off (power off to the vsc), the pro logic will not display errors or diagnostics for the pump. The filter pump relay must be on for diagnostic function. 220 vac input power to vsc goldline ph dispense pigtail: the goldline ph dispense pi...

  • Page 21

    High voltage (120/240v) pool equipment all pro logic relays are double pole (they make/break both “legs” of 240v circuits) and are rated at 3hp/ 30a at 240v (1½hp/30a at 120v). Refer to the diagram below for typical relay wiring. ! Warning: do not use the pro logic to control an automatic pool cover...

  • Page 22: General Purpose Outlet

    General purpose outlet if desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the knockouts on the lower right side of the pro logic enclosure. Per code, the receptacle should be a gfci type. Alternatively, connect a standard receptacle to a gfcb. Pro log...

  • Page 23: 4.  Electrical Wiring

    4. Electrical wiring the pro logic control center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the control cente...

  • Page 24: Turbo Cell

    7. The air sensor must be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled. Turbo cell (supplied with aql-cl chlorination kit) the turbo cell (used for chlorine generation) should be plumbed after the filter and heater. If i...

  • Page 25: 3. Plumbing

    3. Plumbing pool/spa system configuration these systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves (suction and return). Refer to the diagram below. Some important notes regarding the pro logic control of standard pool/spa systems: in pool/spa config...

  • Page 26: Optional Base Station

    Aql2-ss-rf, aql2-pod the aql2-ss-rf and aql2-pod are waterproof portable remote controls that are designed to be used in and around the pool/spa area. These units float and can be left in the water for easy access. Optional base station the aql2-base-rf optional base station must be installed if any...

  • Page 27: Optional Remote Controls

    Optional remote controls goldline offers a variety of wired and wireless remote control options for the pro logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the control center. Wired remote controls up to 3 wired remote controls can be instal...

  • Page 28: 2.  Mounting The Equipment

    2. Mounting the equipment pro logic control center the pro logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The control center is desig...

  • Page 29

    Pool sizing formula type of salt to use it is important to use only sodium chloride (nacl) salt that is greater than 99.0% pure. This can be found at most pool stores in 40-80 lb. Bags labeled “for use in swimming pools”. Alternatively, use common food quality or water softener salt that is at least...

  • Page 30: Salt

    Gallons and (liters) of pool/spa water 12,000 14,000 16,000 18,000 20,000 22,000 32,000 24,000 34,000 26,000 36,000 28,000 38,000 30,000 40,000 current salt level (45000) (52,500) (60,000) (67,500) (75,000) (82,500) (120,000) (90,000) (127,500) (97,500) (135,000) (105,000) (142,500) (112,500) (150,0...

  • Page 31: General Water Chemistry

    ºc ºf ti calcuim hardness ci total alkalinity ai 53 60 66 76 84 94 103 12 16 19 24 29 34 39 .3 .4 .5 .6 .7 .8 .9 how to use: measure pool ph, temperature, calcium hardness, and total alkalinity. Use the chart above to determine ti, ci,and ai from your measurements. Insert values of ph, ti, ci and ai...

  • Page 32: Installation Steps

    Installation steps details on each installation step are presented on the following pages: 1. Prepare the pool water (page 3) general water chemistry salt 2. Mounting the equipment (page 6) pro logic main unit temperature sensors remote display/keypad (optional) valve actuators (if applicable) 3. Pl...

  • Page 33: Introduction

    Introduction before you begin what’s included before attempting to install the pro logic system, check that the following components have been included in the package: pro logic electronics unit (3) temperature sensors with 15 ft. (5m) cable, hose clamp what’s not included some of the additional ite...

  • Page 34: Table of Contents

    Table of contents introduction before you begin................................................................... 1 installation steps.................................................................... 2 1. Preparing general water chemistry..................................................... 3 po...

  • Page 35

    Important safety instructions when using this electrical equipment, basic safety precautions should always be followed, including the following: • read and follow all instructions • ! Warning: disconnect all ac power during installation. • ! Warning: water in excess of 100 degrees fahrenheit may be ...

  • Page 36: Automation and Chlorination

    Pro logic programming flow chart north kingstown, ri 02852 usa 092337a copyright © 2008 goldine controls www.Goldlinecontrols.Com automation and chlorination installation manual for model pl-p-4 ld c g line on trols ld c g line on trols denotes conditional items default menu day and time water tempe...