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Jacobsen HR-9016 Turbo Parts & Maintenance Manual - Hr-9016

Summary of HR-9016 Turbo

  • Page 1

    When performance matters. ™ gb united kingdom fr france 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 - includes items 3 - 16 hr 9016 turbo ™ rotary mower rotofaucheuse hr 9016 turbo ™ 70538 – kubota v3800dicr-t-e3b, 4wd* 70539 – kubota v3800dicr-t-e3b, 4wd with rops 70540 – kubota v3800dicr-t-e3b, 4wd ec...

  • Page 2

    © 2012, jacobsen, a textron company/textron innovations inc. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” this manual contains adjustment, maintenance, troubleshooting instructions and parts list for your new jacobsen machine. This manual sho...

  • Page 3

    En-3 table of contents 1 safety 1.1 operating safety .................................................. 4 1.2 important safety notes .........................................5 2 specifications 2.1 product identification............................................ 6 2.2 cutting units ...................

  • Page 4: Warning

    1 safety en-4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern, and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this ma...

  • Page 5: Warning

    Safety 1 en-5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a pote...

  • Page 6

    2 specifications en-6 2 specifications 2.1 product identification _________________________________________________ 70538 h ........................... Hr 9016 turbo, 4 wheel drive 70539 .............................. Hr 9016 turbo, 4 wheel drive with rops 70540 .............................. Hr 901...

  • Page 7: Caution

    Specifications 2 en-7 2.4 engine __________________________________________________________________ make ............................... Kubota model .............................. V3800 dicr-t-e3b horsepower..................... 96.4 hp (71.9 kw) @ 2600 rpm note: actual sustained horsepower will li...

  • Page 8

    2 specifications 8 2.7 declaration of conformity ____________________________________________ declaration of conformity ▪ ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ ▪ prohlÁŠenÍ o shod Ě ▪ overensstemmelseserklÆring ▪ conformiteitsverklaring ▪ vastavusdeklaratsioon ▪ vaatimustenmukaisuusvakuutus ▪ declaration de co...

  • Page 9

    Specifications 2 9 harmonised standards used ▪ Използвани хармонизирани стандарти ▪ použité harmonizované normy ▪ brugte harmoniserede standarder ▪ gebruikte geharmoniseerde standaards ▪ kasutatud ühtlustatud standardid ▪ käytetyt yhdenmukaistetut standardit ▪ normes harmonisées utilisées ▪ angewand...

  • Page 10: Warning

    3 adjustments en-10 3 adjustments 3.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust, w...

  • Page 11: Warning

    Adjustments 3 en-11 3.3 servicing front deck___________________________________________________ the front deck can be raised and tilted up to improve access to the cutting unit and blades for service and cleaning. Be sure to disengage all drives, engage parking brake, stop engine, and remove ignitio...

  • Page 12: Warning

    3 adjustments en-12 3.5 cutting height _________________________________________________________ cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual cutting height may vary somewhat from the heights given depending on turf conditions and oth...

  • Page 13

    Adjustments 3 en-13 3.6 lift limit switches _____________________________________________________ the rotation of the cutting blades is controlled by limit switches positioned on the mower frame near the lift arms for each deck. When a deck is raised the switch opens and automatically disengages the...

  • Page 14

    3 adjustments en-14 3.7 neutral adjustment ___________________________________________________ important: the neutral adjustment on the drive pump is preset at the factory on all new mowers and replacement pumps. Further adjustment is required only if the pump has been disassembled for service or ne...

  • Page 15

    Adjustments 3 en-15 3.9 forward sensing switch _______________________________________________ the forward sensing switch allows the mower to operate in four wheel drive only with the traction pedal in its forward position. When operating in reverse the switch opens and returns the mower to two whee...

  • Page 16: Caution

    3 adjustments en-16 3.11 parking brake _________________________________________________________ 1. Check linkage and pivots to ensure they are operating smoothly. Inspect parking brake and steering assist cables. 2. Park the mower on a 30% slope (16.7°) near the bottom of the hill, with the front o...

  • Page 17

    Adjustments 3 en-17 3.14 steering stop bolts ____________________________________________________ 1. Steering toe-in must be set before adjusting stop bolts. If toe-in is changed, stop bolts must be re- adjusted. 2. Turn stop bolts (p and q) outas far as possible without removing them. 3. Turn steer...

  • Page 18: Notice

    3 adjustments en-18 3.15 torque specification___________________________________________________ jacobsen uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. Notice all torque values included in these charts are approximate ...

  • Page 19: Warning

    Maintenance 4 en-19 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen dealer. 2. Inspect the equipment on ...

  • Page 20: Warning

    4 maintenance en-20 4.3 sharpening blades_____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise . 2. When dressing or sharpening the blade, do not foll...

  • Page 21: Warning

    Maintenance 4 en-21 4.4 engine _________________________________________________________________ important: a separate engine manual, prepared by the engine manufacturer, is supplied with this mower. Read the engine manual carefully until you are familiar with the operation and maintenance of the en...

  • Page 22: Warning

    4 maintenance en-22 4.7 air filter_______________________________________________________________ check the service indicator daily. Replace air cleaner element immediately when red band becomes visible (a) do not remove the element for inspection or cleaning. Unnecessary removal of the filter incre...

  • Page 23: Caution

    Maintenance 4 en-23 4.9 fuel system ____________________________________________________________ refer to section 5 for specific maintenance intervals. See engine manual for detailed procedures. Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt mus...

  • Page 24: Warning

    4 maintenance en-24 4.12 charging battery _____________________________________________________ 1. Refer to section 4.10. Read the battery and charger’s manual for specific instructions. 2. Whenever possible, remove the battery from the mower before charging. If battery is not sealed, check that the...

  • Page 25

    Maintenance 4 en-25 4.14 hydraulic oil___________________________________________________________ refer to section 6.2 for specific maintenance intervals. Drain and replace the hydraulic oil if you notice the presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a...

  • Page 26: Warning

    4 maintenance en-26 4.16 radiator & oil cooler _________________________________________________ check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark. If you have to add coolant more than once a month, or add more than one quart at a time, have a jacob...

  • Page 27: Caution

    Maintenance 4 en-27 4.18 care and cleaning _____________________________________________________ clean the mower and implements after each use. Keep the equipment clean. Note: shut off engine prior to cleaning. Do not wash any portion of the equipment while it is hot. Do not use high pressure spray ...

  • Page 28

    4 maintenance en-28 always check interlock system after servicing the electrical system! Relay description function kya / k2 key switch “a” provide power to alternator ig circuit when ignition switch is in the run position and operator is seated. Kyi / k1 key switch “i” provides power to kys/k3 rela...

  • Page 29: Warning

    Maintenance 4 en-29 4.20 efi diagnostic check ___________________________________________________ the electrical system is equipped with an obd-ii and diagmaster diagnostic connectors located near the engine controller. Plug an obd-ii reader into the matching connector, turn ignition switch to the o...

  • Page 30: Caution

    4 maintenance en-30 4.22 rollover protection structure (rops) ________________________________ a rollover protection system (rops) designed for this mower is available as an optional accessory. If your mower is equipped with this device, inspect it periodically and follow operating procedures descri...

  • Page 31

    Troubleshooting 5 en-31 5 troubleshooting 5.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems conta...

  • Page 32: Warning

    6 maintenance and lubrication charts en-32 6 maintenance and lubrication charts 6.1 maintenance chart ____________________________________________________ for smooth operation of pivot points and other friction points, apply several drops of sae 30 oil every 50 hours or as required. Remove wheels an...

  • Page 33

    Maintenance and lubrication charts 6 en-33 6.2 lubrication chart______________________________________________________ 1 2 2 4 3 4 4 6 13 14 7 7 1 1 grease fitting locations f1 - 50 hours (every week) qty 1 caster spindles (10) 2 caster wheel axles (10) 3 gauge wheel axles (2) 4 lift cylinder - fron...

  • Page 34

    7 parts list en-34 7 parts list 7.1 how to use the parts catalog _________________________________________ abbreviations n/s - not serviced seperately, can only be obtained by ordering main component or kit. Ar -variable quantity or measurement is required to obtain correct adjustment. Symbols such ...

  • Page 36

    Ce manuel fournit les consignes de réglage, de maintenance et de dépannage, ainsi que la liste des pièces, de votre nouvelle machine jacobsen. Ce manuel doit être conservé avec la machine, à des fins de référence, pendant son utilisation. Avant de vous servir de la machine, lisez attentivement ces m...

  • Page 37

    Fr-3 table des matières 1 securite 1.1 securite d’exploitation ...................................... 4 1.2 consignes de sécurité importantes .................. 5 2 specifications 2.1 identification du produit .................................... 6 2.2 unités de coupe ..................................

  • Page 38: Avertissement

    1 securite fr-4 1 securite 1.1 securite d’exploitation ________________________________________________ 1. La sécurité d’exploitation repose sur la vigilance et la prudence de ceux qui utilisent la machine. Les mineurs ne doivent jamais l’utiliser. 2. L'utilisateur a la responsabilité de lire ce man...

  • Page 39: Avertissement

    Securite 1 fr-5 1.2 consignes de securite importantes ____________________________________ ce symbole sert à vous signaler la présence de dangers éventuels. Danger - indique un danger immédiat avec risque de mort ou de blessures graves. Avertissement - indique un danger avec risque eventuel de mort ...

  • Page 40

    2 specifications fr-6 2 specifications 2.1 identification du produit ______________________________________________ 70538 h ........................... Hr 9016 turbo, 4 roues motrices 70539.............................. Hr 9016 turbo, 4 roues motrices avec protection au retournement (rops) 70540.......

  • Page 41: Attention

    Specifications 2 fr-7 2.4 moteur _________________________________________________________________ constructeur ................... Kubota modèle ............................ V3800 dicr-t-e2b puissance ....................... 71,9 kw @ 2 600 tr/min remarque : il est probable que la puissance réelle ...

  • Page 42

    2 specifications fr-8 2.7 declaration de conformite ____________________________________________ declaration of conformity prohlÁŠenÍ o shod overensstemmelseserklÆring conformiteitsverklaring vastavusdeklaratsioon vaatimustenmukaisuusvakuutus declaration de conformite konformitÄtserklÄrung megfelels...

  • Page 43

    Specifications 2 fr-9 harmonised standards used ¥ ¸ použité harmonizované normy brugte harmoniserede standarder gebruikte geharmoniseerde standaards kasutatud ühtlustatud standardid käytetyt yhdenmukaistetut standardit normes harmonisées utilisées angewandte harmonisierte normen $%*‹ $g! % "$+*%%&)+...

  • Page 44: Avertissement

    3 reglages fr-10 3 reglages 3.1 generalites____________________________________________________________ 1. Les réglages et services d’entretien doivent toujours être effectués par un technicien agréé. Quand il est impossible d’obtenir les réglages requis, adressez-vous au concessionnaire agréé jacob...

  • Page 45: Avertissement

    Reglages 3 fr-11 3.3 entretien du plateau avant ____________________________________________ le plateau avant peut être levé et vous pouvez le renverser pour améliorer l'accès à l'unité de coupe et aux lames en vue de leur entretien et du nettoyage. Veillez à débrayer tous les entraînements, serrez ...

  • Page 46: Avertissement

    3 reglages fr-12 3.5 hauteur de coupe ______________________________________________________ la hauteur de coupe des plateaux peut se régler entre 25-125 mm, par incréments de 13 mm. La hauteur de coupe réelle peut varier quelque peu par rapport à la hauteur donnée en fonction des conditions du gazo...

  • Page 47

    Reglages 3 fr-13 3.6 interrupteurs de fin de course de levage _____________________________ la rotation des lames de coupe est commandée par des interrupteurs de fin de course placées sur le bâti du tracteur près des biellettes de levage de chaque plateau. Quand un plateau est levé, le contacteur s'...

  • Page 48

    3 reglages fr-14 3.7 reglage du point mort_________________________________________________ important : le réglage du point mort sur la pompe d'entraînement est prédéfini en usine sur tous les tracteurs neufs et les pompes de rechange. Tout réglage ultérieur n’est requis que si la pompe a été démont...

  • Page 49

    Reglages 3 fr-15 3.9 contacteur de marche avant __________________________________________ le contacteur de marche avant permet au tracteur de fonctionner en mode quatre roues motrices uniquement quand la pédale de traction est dans sa position avant. En marche arrière, le contacteur s'ouvre et ramè...

  • Page 50: Attention

    3 reglages fr-16 3.11 frein de stationnement ________________________________________________ 1. Verifiez la régularité du mouvement de l'attelage et des pivots. Inspectez les câbles du frein de stationnement et de la direction assistée. 2. Placez la machine à proximité du bas d'une pente à 30 % (16...

  • Page 51

    Reglages 3 fr-17 3.14 boulons d’arret de direction __________________________________________ 1. Il faut régler le pincement de la direction avant de régler les boulons d’arrêt. Quand il faut modifier le pincement, réajustez les boulons d’arrêt. 2. Dévissez le plus possible les boulons d’arrêt (p & ...

  • Page 52: Avis

    3 reglages fr-18 3.15 specifications des couples de serrage________________________________ jacobsen recommande l’utilisation, en standard, de boulons métallisés de qualité 5, à moins qu’indiqué différemment. Pour coupler ces boulons, se reporter aux valeurs indiquées pour le graissage. Avis les val...

  • Page 53: Avertissement

    Maintenance 4 fr-19 4 maintenance 4.1 generalites ____________________________________________________________ 1. Les réglages et services d'entretien doivent toujours être effectués par un technicien agréé. Quand il est impossible d'obtenir les réglages requis, adressez-vous au concessionnaire agré...

  • Page 54: Avertissement

    4 maintenance fr-20 4.3 affutage des lames____________________________________________________ 1. Placez une cale en bois entre la lame et le logement de tondeuse pour empêcher la lame de tourner. Pour déposer la lame, tournez la vis de maintien de l'alarme dans le sens contraire des aiguilles d'une...

  • Page 55: Avertissement

    Maintenance 4 fr-21 4.4 moteur ________________________________________________________________ important : un manuel du moteur, fourni par le fabricant, accompagne le moteur. Lisez-le attentivement jusqu'à ce que vous vous familiarisez au fonctionnement et à la maintenance du moteur. Suivez attenti...

  • Page 56: Avertissement

    4 maintenance fr-22 4.7 filtre a air ____________________________________________________________ contrôlez tous les jours l'indicateur d'utilisation. Remplacez le filtre à air dès que la bande rouge devient visible (a). Ne retirez pas l'élément pour le vérifier ou nettoyer. Le retrait inutile du fi...

  • Page 57: Attention

    Maintenance 4 fr-23 4.9 circuit carburant _____________________________________________________ reportez-vous au chapitre 6 pour ce qui concerne les intervalles spécifiques de maintenance. Consultez le manuel du moteur pour les procédures détaillées . Avant de remplacer un filtre, nettoyez à fond so...

  • Page 58: Avertissement

    4 maintenance fr-24 4.12 charge de la batterie _________________________________________________ 1. Reportez-vous au chapitre 4.10 de même qu'à la notice accompagnant la batterie et le chargeur pour tous renseignements complémentaires. 2. Quand possible, retirez la batterie de la machine avant de pr...

  • Page 59

    Maintenance 4 fr-25 4.14 huile hydraulique______________________________________________________ reportez-vous au chapitre 6.2 pour tous renseignements concernant les intervalles de maintenance. Vidangez et remplissez d'huile hydraulique après toute panne de composant important ou si vous apercevez ...

  • Page 60: Avertissement

    4 maintenance fr-26 4.16 radiateur et refroidisseur d'huile____________________________________ vérifiez quotidiennement le niveau du refroidisseur. Le radiateur doit être rempli et un flacon de rechange rempli jusqu'au point de repère maxi . Si vous devez ajouter du liquide de refroidissement plusi...

  • Page 61: Attention

    Maintenance 4 fr-27 4.18 entretien_______________________________________________________________ nettoyez la machine et ses accessoires dès la fin du travail et veillez à ce que les composants restent propres. Remarque: ne nettoyez pas certaines parties des composants alors qu'ils sont encore chaud...

  • Page 62

    4 maintenance fr-28 vérifiez toujours le système de secours de l'opérateur après l'entretien du circuit électrique ! Relais description fonction kya / k2 interrupteur à clé “a” maintient ouverte l'électrovalve de coupure de carburant quand l'interrupteur d'allumage est en position run (rouler) et qu...

  • Page 63: Avertissement

    Maintenance 4 fr-29 4.20 verification de diagnostic d'injection electronique___________________ le système électrique est équipé de raccords autodiagnostic obd-ii et diagmaster situés à proximité du contrôleur de moteur. Branchez un lecteur obd-ii dans le raccord, mettre le commutateur d'allumage su...

  • Page 64: Attention

    4 maintenance fr-30 4.22 protection au retournement (rops) ___________________________________ il est possible de se procurer en option une protection au retournement pour cette machine. Quand la machine en comprend une, vérifiez-la régulièrement et suivez les consignes de fonctionnement décrites da...

  • Page 65

    Depistage des defauts 5 fr-31 5 depistage des defauts 5.1 generalites ____________________________________________________________ le tableau suivant de dépistage des défauts indique les problèmes rencontrés couramment lors de la mise en marche et du fonctionnement. Problèmes causes éventuelles acti...

  • Page 66: Avertissement

    6 tableaux de maintenance et de graissage fr-32 6 tableaux de maintenance et de graissage 6.1 tableau de maintenance _______________________________________________ appliquez plusieurs gouttes d'huile sae 30, toutes les 50 heures ou quand il s'en avère nécessaire, sur tous les leviers, pivots et poi...

  • Page 67

    Tableaux de maintenance et de graissage 6 fr-33 6.2 tableau de lubrification_______________________________________________ 1 2 2 4 3 4 4 6 13 14 7 7 1 1 position des graisseurs f1 - 50 heures (toutes les semaines) qté 1 axes de roue pivotante (10) 2 essieux de roue pivotante (10) 3 essieux de roue ...

  • Page 68

    7 nomenclature des pieces de rechange fr-34 7 nomenclature des pieces de rechange 7.1 utilisation de la nomenclature des pieces de rechange ______________ abbréviations n/s – non réparable. Passer commande du composant principal ou kit. Ar – quantité variable ou dimensions requises pour obtenir un r...

  • Page 69

    Parts list 7 35 7.3 parts catalog table of contents______________________________________ body and decals 1.1 ....... Decals-mower............................................. 36 2.1 ....... Hood ........................................................... 38 3.1 ....... Cowlings and skirts ............

  • Page 70: Hr-9016

    36 hr 9016 turbo 4wd 3 7 5 6 10 4 3 1 8 11 17 15 1 3 2 16 1 1 3 14 11 3 8 3 1 8 42 3 1 8 60 ! ® hr-9016 body and decals 1.1 decals-mower serial no. All.

  • Page 71: Hr-9016

    37 > change from previous revision 1 2 3 4 5 6 1 2 7 1 1 1 6 9 thi s s tructure' s proctective capability may be impaired by s tructural dama g e, over turn, or alteration. If any of the s e condition s occur, the s tructure mu s t be replaced. ! Warning 557 8 44 3 00 8 521 ® brake 3 6005 3 5002952 ...

  • Page 72: Hr-9016

    38 12 9 13 17 16 10 7 21 11 14 15 7 8 16 17 19 20 21 11 7 8 7 8 6 7 8 5 4 3 18 3 1 hr-9016 2.1 hood serial no. All 9016-21.

  • Page 73: Hr-9016

    39 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4256361 1 hood 2 1003679 1 pivot, hood 3 3006644 2 pin, special clevis 4 460028 2 cotter pin, 1/8 x 1” 5 440120 4 carriage bolt, 3/8-16 x 1-1/4” 6 452008 4 flat washer, 3/8 7 446142 8 lockwasher, 3/8 hea...

  • Page 74: Hr-9016

    40 a b c a b c 6 18 16 10 17 11 9 6 5 3 / 4 7 8 8 7 1 17 11 9 1 7 8 14 / 15 2 5 2 5 12 / 13 6 17 11 9 hr-9016 3.1 cowlings and skirts serial no. All 9016-24.

  • Page 75: Hr-9016

    41 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 447414 8 lockwasher, 3/8 external tooth 2 404118 8 screw, 3/8-16 x 7/8” truss head 3 3006663 1 left side cowling 4 3006664 1 right side cowling 5 352604 6 grommet 6 3005604 8 receptacle, #85 1/4 turn 7 3...

  • Page 76: Hr-9016

    42 14 2 7 6 5 17 16 15 15 8 2 1 8 4 5 1 17 16 11 10 1 3 12 5 4 3 11 10 9 hr-9016 4.1 seat pan and heat shield serial no. All 9016-25.

  • Page 77: Hr-9016

    43 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3007032 1 seat pan 2 400264 4 screw, 3/8-16 x 1-1/4” hex head 3 443110 2 nut, 3/8-16 hex 4 446142 4 lockwasher, 3/8 heavy 5 452008 6 flat washer, 3/8 6 5003457 1 plate, floorboard 7 404118 4 screw, 3/8-1...

  • Page 78: Hr-9016

    44 2 3 3 5 6 7 8 24 9 10 12 11 13 13 16 22 23 18 19 20 21 21 4 17 15 1 1 14 16 15 hr-9016 5.1 control panel mounting serial no. All.

  • Page 79: Hr-9016

    45 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 403745 4 screw, #10-32 x 5/8” hex head 2 366670 1 horn reference u11, see 66.1 3 453009 3 flat washer, 5/16 4 404022 4 screw, 1/4-20 x 1” truss head 5 453023 4 flat washer, 1/4 6 446128 5 lockwasher, 1/4...

  • Page 80: Hr-9016

    46 6 4 3 12 9 10 11 2 21 24 25 26 27 2 8 1 38 33 3 2 29 3 4 3 5 3 6 3 7 38 3 1 40 22 2 3 16 17 1 8 1 3 14 8 3 0 7 15 5 4 19 20 hr-9016 controls 6.1 instrument panel serial no. All.

  • Page 81: Hr-9016

    47 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4231940 1 panel, dash 2 403920 4 screw, #10-24 x 1-1/4” truss head 3 366283 1 handle 4 3006446 2 switch, test / 4wd-reverse reference sw12 & sw14, see 66.1 5 4174684 1 switch, pto reference sw3, see 66.1...

  • Page 82: Hr-9016

    48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 18 19 21 22 20 hr-9016 7.1 throttle lever serial no. All.

  • Page 83: Hr-9016

    49 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4231901 1 panel, lift/throttle control 2 4229340 1 sensor, throttle reference u24, see 66.1 3 n/s 1 • magnet, sensor 4 800497 2 screw, #10-24 x 3/4” hex socket 5 446116 2 lockwasher, #10 6 402006 1 screw...

  • Page 84: Hr-9016

    50 3 5 6 7 11 16 18 19 20 21 4 17 4 20 6 7 7 6 1 13 14 15 12 13 11 2 9 5 8 10 hr-9016 8.1 lift valve and controls serial no. All.

  • Page 85: Hr-9016

    51 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340061 2 fitting, -6 orfs x -6 orb 90° 339909 1 • o-ring, -6 orfs 339897 1 • o-ring, -6 orb 2 1003611 1 tube, lift valve to backpressure 3 3006737 1 hinge, control panel 4 404022 3 screw, 1/4-20 x 1” tru...

  • Page 86: Hr-9016

    52 1 2 3 3 4 5 5 5 6 7 7 8 8 9 10 10 11 11 11 12 1 3 14 15 16 16 16 17 17 17 16 17 17 1 8 19 19 20 21 22 2 3 24 25 25 25 26 27 2 8 29 3 0 3 0 40 3 1 3 1 3 2 3 2 33 33 3 4 3 4 3 5 3 5 3 6 3 7 3 7 38 38 3 9 3 9 hr-9016 9.1 accelerator pedal serial no. All 9016-08.

  • Page 87: Hr-9016

    53 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003244 1 arm, hydro pedal 2 471214 1 • grease fitting 3 3010305 2 • bushing 4 1003071 1 shaft 5 400190 4 screw, 5/16-18 x 1-1/4” hex head 6 453009 1 flat washer, 5/16 7 446134 3 lockwasher, 5/16 8 44310...

  • Page 88: Hr-9016

    54 1 1 2 2 3 3 3 3 4 5 6 6 7 7 8 9 9 10 11 12 12 1 3 1 3 1 3 1 3 14 14 15 15 16 16 16 16 17 17 1 8 19 19 20 21 21 22 22 2 3 24 24 25 25 3 0 part of frame part of frame part of frame part of frame 26 27 2 8 29 20 hr-9016 10.1 steering assist serial no. All.

  • Page 89: Hr-9016

    55 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003794 2 steering assist pedal 2 471214 1 • grease fitting 3 3010305 4 • bushing 4 1003245 1 shaft 5 452006 1 flat washer, 5/16 6 446134 3 lockwasher, 5/16 7 443106 3 nut, 5/16-18hex 8 3006107 2 spring,...

  • Page 90: Hr-9016

    56 13 1 1 5 7 7 11 12 2 4 3 6 6 10 11 12 8 9 14 15 16 17 21 18 19 20 22 view rotated for clarity hr-9016 11.1 parking brake serial no. All.

  • Page 91: Hr-9016

    57 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003838 1 parking brake lever 2 n/s 2 • stabilizer bar 3 545234 2 • clevis pin 4 460004 2 • cotter pin 5 545237 2 • spacer 6 3006108 2 cable, parking brake 7 3008548 1 mount, brake lever 8 3008874 1 plat...

  • Page 92: Hr-9016

    58 15 8 24 12 11 24 25 2019 18 21 17 32 14 16 13 10 9 10 34 26 4 3 34 27 2 11 12 23 10 1 33 7 6 28 29 28 31 7 6 22 22 5 30 35 hr-9016 frame 12.1 frame serial no. 70538 all serial no. 70541 all 9016-02.

  • Page 93: Hr-9016

    59 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 n/s 1 frame 2 1002889 1 cross frame 3 1002895 1 cylinder mount, right 4 1002896 1 cylinder mount, left 5 400416 4 screw, 1/2-13 x 2-1/2” hex head 6 446154 6 lockwasher, 1/2 heavy 7 443118 6 nut, 1/2-13 h...

  • Page 94: Hr-9016

    60 15 2 3 4 3 5 2 8 26 29 2 8 8 7 6 9 1 27 3 1 7 6 22 3 4 22 5 3 0 p/o 3 4 10 1 3 24 10 17 21 1 8 19 20 25 16 14 3 2 33 12 11 11 12 2 3 10 hr-9016 13.1 frame with rops serial no. 70539 all serial no. 70540 all 9016-02.

  • Page 95: Hr-9016

    61 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 n/s 1 frame 2 1002889 1 cross frame 3 1002895 1 cylinder mount, right 4 1002896 1 cylinder mount, left 5 400416 4 screw, 1/2-13 x 2-1/2” hex head 6 446154 6 lockwasher, 1/2 heavy 7 443118 6 nut, 1/2-13 h...

  • Page 96: Hr-9016

    62 7 4 5 6 1 9 8 9 8 16 15 2 12 1 3 14 3 3 3 / 10 a s required 11 21 19 11 20 17 1 8 hr-9016 14.1 axle assembly serial no. All.

  • Page 97: Hr-9016

    63 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 – 1 steering axle see 15.1 2 1003001 1 pivot shaft 3 3006475 ar washer, 3/32” thick thrust 4 363766 1 washer 5 445642 1 nut, 1-1/2 -12 slotted hex 6 460072 1 cotter pin, 1/4 x 2-1/2” 7 400408 1 screw, 1/...

  • Page 98: Hr-9016

    64 17 14 1 3 19 25 3 2 21 7 6 9 10 12 8 12 2 3 24 22 16 1 8 20 20 17 17 17 2 2 22 24 2 3 12 20 12 10 9 11 11 5 21 2 15 7 4 4 1 hr-9016 15.1 steering axle serial no. All 9016-38.

  • Page 99: Hr-9016

    65 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4209060 2 wheel motor see 58.1 2 460030 4 cotter pin, 1/8 x 1-1/4” 3 443842 1 nut, 1-1/8 -12 hex jam 4 401208 8 screw, 1/2-13 x 1-3/4” grade 8 5 5003530 1 frame, rh wheel motor 6 5003529 1 frame, lh whee...

  • Page 100: Hr-9016

    66 hr-9016 16.1 battery tray serial no. All 1 9 3 5 7 1 11 20 10 12 13 9 3 5 7 18 1 16 19 18 4 14 18 17 8 6 4 15 2.

  • Page 101: Hr-9016

    67 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 440078 4 bolt, carriage 5/16-18 x 3/4” 2 440118 2 bolt, carriage 3/8-16 x 1” 3 443106 4 nut, 5/16-18 hex 4 443110 6 nut, 3/8-16 hex 5 446134 4 lockwasher, 5/16 6 446142 2 lockwasher, 3/8 heavy 7 452006 4...

  • Page 102: Hr-9016

    68 a a 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 15 16 17 1 8 1 8 19 20 20 21 21 22 22 2 3 2 3 24 25 25 25 25 25 26 27 2 8 33 29 3 0 3 1 3 1 3 2 ® hr-9016 17.1 tilt steering serial no. All.

  • Page 103: Hr-9016

    69 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4253491 1 steering tower 2 4256510 1 bracket, steering pump 3 4247830 1 valve, steering 4197940 1 • seal kit 4 64205-054 4 screw, m8-1.25 x 130 mm hex head 5 450411 4 lockwasher, m8 6 4211400 4 spacer, s...

  • Page 104: Hr-9016

    70 1 2 2 3 4 5 5 5 5 6 6 6 6 7 7 7 8 9 10 11 29 29 12 1 3 1 3 14 14 15 16 17 1 8 19 20 20 20 27 27 27 2 8 2 8 21 22 2 3 24 25 26 26 26 to en g ine hr-9016 engine and radiator 18.1 radiator serial no. All 9016-12.

  • Page 105: Hr-9016

    71 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4228260 1 firewall, radiator 2 440120 6 carriage bolt, 3/8-16 x 1-1/4” 3 4226721 1 bracket, right radiator see 12.1 or 13.1 4 4226720 1 bracket, left radiator see 12.1 or 13.1 5 452008 18 flat washer, 3/...

  • Page 106: Hr-9016

    72 1 2 2 3 3 4 4 5 6 7 8 8 9 9 10 11 11 12 12 1 3 1 3 14 15 16 17 1 8 19 20 21 hr-9016 19.1 radiator screen serial no. All.

  • Page 107: Hr-9016

    73 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003942 1 screen 2 3008561 2 guide, screen 3 409804 8 screw, #10-24 x 1/2” thread cut 4 3009095 2 seal, neoprene 5 3008554 1 cap, right side 6 2810634 1 cap, left side 7 3010014 1 shield, screen 8 440082...

  • Page 108: Hr-9016

    74 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 15 16 17 1 8 19 20 21 22 2 3 24 25 hr-9016 20.1 remote engine oil filter serial no. All.

  • Page 109: Hr-9016

    75 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 450190 2 screw, m8-1.25 x 16 hex head 2 4136120 1 adaptor, oil filter part of engine 3 4137099 1 adaptor, 90°, 3/8 nptf x -8 orfs 339910 1 • o-ring, -8 orfs 4 4133342 1 o ring part of engine 5 4133240 1 ...

  • Page 110: Hr-9016

    76 1 1 2 3 4 4 4 5 5 5 5 5 6 6 6 6 7 7 8 9 10 11 12 1 3 15 16 17 17 17 1 8 19 20 21 22 22 2 3 view rotated 1 8 0° for clarity. 24 3 7 24 25 26 27 2 8 29 3 0 3 0 3 1 3 1 3 2 3 2 33 3 4 3 5 3 6 3 6 14 hr-9016 21.1 air cleaner and muffler serial no. All.

  • Page 111: Hr-9016

    77 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4227360 2 bracket, heat shield 2 361898 2 screw, m8-1.25 x 16 mm hex head 3 4220060 1 engine, v3800 4 453009 6 flat washer, 5/16 5 446136 10 lockwasher, 5/16 heavy 6 443106 8 nut, 5/16-18 hex 7 440082 4 ...

  • Page 112: Hr-9016

    78 24 3 2 21 29 9 28 22 7 27 25 25 26 26 5 10 14 20 12 11 8 7 14 20 4 10 11 12 18 23 15 8 19 12 11 13 10 6 16 17 1 8 7 8 7 18 23 hr-9016 22.1 engine mounting serial no. All.

  • Page 113: Hr-9016

    79 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 – 1 engine and pump assembly see 23.1 2 4261130 1 fan mounting hardware part of engine 3 3008821 1 temperature sender reference u6, see 66.1 4 4136286 1 engine mount, right hand 5 4136285 1 engine mount,...

  • Page 114: Hr-9016

    80 2 3 5 6 7 8 9 10 12 11 13 14 16 4 15 1 4 5 7 14 15 19 20 21 22 18 17 hr-9016 23.1 engine and pump assembly serial no. All.

  • Page 115: Hr-9016

    81 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4220060 1 kubota engine assembly 4137894 1 • engine oil filter 4138120 1 • fan belt 4230980 1 • fuel filter cartridge 2 339989 3 fitting, -10 orfs x -10 orb striaght 339911 1 • o-ring, -10 orfs 339899 1 ...

  • Page 116: Hr-9016

    82 2 3 5 6 7 8 9 10 10 10 12 11 11 11 1 3 14 14 14 14 14 16 1 8 4 17 15 15 15 1 hr-9016 tanks 24.1 tank mounting serial no. All.

  • Page 117: Hr-9016

    83 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3006264 1 tank, hydraulic oil 2 3008808 1 cap, breather filler 3 3009203 1 sensor, oil level reference sw11, see 66.1 839918 1 • connector, 2 wire deustch 825357 2 • pin, deustch 839935 1 • wedge lock 33...

  • Page 118: Hr-9016

    84 1 2 3 4 5 6 7 8 9 10 10 10 11 11 11 11 11 12 12 12 13 13 13 14 15 hr-9016 25.1 fuel tank serial no. All.

  • Page 119: Hr-9016

    85 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3006265 1 tank, fuel 2 441689 2 carriage bolt, 1/2-13 x 8-1/2” 3 3009236 1 wall, fender 4 452012 2 flat washer, 1/2 5 443118 4 nut, 1/2-13 hex 6 4177480 1 cap, fuel 7 3006639 1 sender, fuel reference u4,...

  • Page 120: Hr-9016

    86 a a b b engine rotated 180 degrees for clarity 1 2 2 2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 10 10 11 12 1 3 14 14 15 15 15 16 17 1 8 19 20 21 22 2 3 24 25 26 27 2 8 2 8 29 3 9 40 3 0 3 1 3 2 33 3 4 3 5 3 6 3 7 38 41 42 hr-9016 26.1 fuel routing serial no. All.

  • Page 121: Hr-9016

    87 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3006265 1 tank, fuel see 25.1 2 361117 3 bushing 3 2810702 1 valve, needle 4 48540-01 18 clamp, hose 5 554748 ar fuel line, tank to sedimentor 10 ft. Roll, cut to length, 5/16” i.D. 6 4225760 1 sedimento...

  • Page 122: Hr-9016

    88 1 2 3 4 4 5 6 7 8 9 9 10 10 11 11 12 12 1 3 14 14 15 16 17 1 8 19 20 21 22 2 3 2 3 24 25 26 hr-9016 traction pump 27.1 pump and 4wd valve mounting serial no. All.

  • Page 123

    89 > change from previous revision item part no. Qty. Description serial numbers/notes 1 339999 1 fitting, -16 orfs x -16 orb straight 339913 1 • o-ring, -16 orfs 339901 1 • o-ring, -16 orb 2 4135556 1 4wd valve with oil shuttle see 64.1 3 400406 4 screw, 1/2-13 x 1-1/4” hex head 4 446154 6 lockwash...

  • Page 124: Hr-9016

    90 11 10 9 16 11 10 31 30 29 27 26 8 12 13 13 3 3 35 20 32 34 14 14 8 15 33 33 8 15 11 9 17 10 28 8 5 6 9 10 11 4 18 5 10 11 1 8 23 22 21 19 24 25 2 7 36 hr-9016 lift arms and deck valves 28.1 front lift arms and cylinders serial no. All.

  • Page 125: Hr-9016

    91 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1002785 1 r.H. Front lift arm 2 1003900 1 l.H. Front lift arm 3 342033 4 • bushing 4 471214 2 • grease fitting 5 3006490 4 bracket, front deck pivot 6 3007091 1 angle, r.H. Valve mount 7 3007092 1 angle,...

  • Page 126: Hr-9016

    92 3 1 29 2 8 17 16 2 3 24 25 16 17 19 1 8 26 3 0 17 27 27 3 2 27 15 14 1 3 12 21 22 20 16 2 4 11 5 6 6 11 4 10 9 8 7 8 1 hr-9016 29.1 front deck latch serial no. All 9016-05.

  • Page 127: Hr-9016

    93 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003483 1 brace, stand up 2 365826 2 spacer 3 400430 1 screw, 1/2-13 x 5-1/2” hex head 4 1003277 2 pin, cylinder rod end 5 446154 1 lockwasher, 1/2 heavy 6 443118 3 nut, 1/2-13 hex 7 1003484 1 latch, fro...

  • Page 128: Hr-9016

    94 19 25 26 27 7 10 9 8 8 3 5 3 6 3 0 3 4 6 9 10 29 9 10 3 4 2 8 2 3 / 24 21 / 22 3 7 4 12 11 29 5 5 3 16 19 1 8 20 3 1 19 4 12 38 42 1 / 2 17 16 40 3 9 41 33 3 2 3 4 4 3 15 15 1 3 / 14 hr-9016 30.1 side lift arms serial no. All.

  • Page 129: Hr-9016

    95 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1005016 1 pivot, left side arm 2 1005017 1 pivot, right side arm 3 304569 4 • bushing 4 332351 4 • bushing 5 471214 6 • grease fitting 6 3006294 2 plate, side arm pivot 7 3006295 2 plate, side arm pivot ...

  • Page 130: Hr-9016

    96 27 2 8 29 2 3 25 3 5 3 4 24 26 3 6 7 6 7 8 8 5 1 4 3 2 9 3 0 3 1 33 3 2 20 15 16 22 21 1 3 12 19 10 14 1 8 17 14 11 10 1 3 12 3 7 hr-9016 31.1 side lift cylinders and return canisters serial no. All.

  • Page 131: Hr-9016

    97 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003371 2 canister, deck return see 59.1 2 1003823 2 pin, canister mount 3 400266 2 screw, 3/8-16 x 1-1/2” hex head 4 446140 2 lockwasher, 3/8 5 443110 4 nut, 3/8-16 hex 6 3009535 2 pin, shear 7 458039 4...

  • Page 132: Hr-9016

    98 7 6 5 4 4 7 6 5 2 2 1 1 3 3 12 8 9 10 2 8 9 10 4 2 1 4 12 8 11 7 15 8 9 10 10 9 8 4 1 15 4 14 2 4 1 2 14 4 7 right wing v a lve front deck v a lve left wing v a lve hr-9016 32.1 deck valves serial no. All.

  • Page 133

    99 > change from previous revision item part no. Qty. Description serial numbers/notes 1 4135582 4 valve, deck see 63.1 2 339989 6 fitting, -10 orfs x -10 orb straight 339911 1 • o-ring, -10 orfs 339899 1 • o-ring, -10 orb 3 441624 1 carriage bolt, 3/8-16 x 1” 4 340070 10 fitting, -10 orfs x -10 orb...

  • Page 134: Hr-9016

    100 > change from previous revision 2 3 5 6 7 7 8 8 9 10 4 1 11 hr-9016 hydraulics and electrical 33.1 side deck valve supply serial no. All item part no. Qty. Description serial numbers/notes 1 400264 2 screw, 3/8-16 x 1-1/4” hex head 2 446142 2 lockwasher, 3/8 heavy 3 443110 2 nut, 3/8-16 hex 4 41...

  • Page 135: Hr-9016

    101 > change from previous revision 7 8 2 3 5 6 7 8 9 10 11 4 1 hr-9016 item part no. Qty. Description serial numbers/notes 1 400264 1 screw, 3/8-16 x 1-1/4” hex head 2 452008 1 flat washer, 3/8 3 446142 1 lockwasher, 3/8 heavy 4 443110 1 nut, 3/8-16 hex 5 1003607 1 hose, pump to left front valve 6 ...

  • Page 136: Hr-9016

    102 > change from previous revision 2 2 2 2 3 3 5 6 6 6 7 7 7 7 7 8 8 9 10 12 16 11 1 3 14 4 15 1 9 hr-9016 35.1 pump supply serial no. All item part no. Qty. Description serial numbers/notes 1 4135240 1 hose, rear pump suction 2 4136342 6 clamp 3 4148900 2 hose, rear pump inlet 4 4135233 1 manifold...

  • Page 137: Hr-9016

    103 > change from previous revision 7 7 1 2 4 3 5 2 4 3 6 hr-9016 item part no. Qty. Description serial numbers/notes 1 1003891 1 return manifold 2 400266 2 screw, 3/8-16 x 1-1/2” hex head 3 452008 2 flat washer, 3/8 4 446140 2 lockwasher, 3/8 5 3007061 1 hose, return 6 3008820 1 clamp, double hose ...

  • Page 138: Hr-9016S

    104 a b 1 2 t 3 4 to port 1 4wd valve to port 2 4wd valve to port 3 4wd valve to port 4 4wd valve to port a 4wd valve to port b 4wd valve to bottom port ri g ht rear wheel motor to top port left rear wheel motor to top port ri g ht rear wheel motor to bottom port left rear wheel motor left s ide 4wd...

  • Page 139: Hr-9016

    105 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1002769 2 wheel motor, front see 14.1 2 340074 4 fitting, -12 orfs x -12 orb 90° 339912 1 • o-ring, -12 orfs 339900 1 • o-ring, -12 orb 3 4135556 1 4wd valve with oil shuttle see 27.1 4 ref 1 pump assem...

  • Page 140: Hr-9016

    106 1 10 10 9 2 3 part of cro ss frame 4 4 4 5 6 7 8 11 12 1 3 14 15 16 17 1 8 19 20 21 22 2 3 24 25 26 27 hr-9016 38.1 oil cooler hydraulics serial no. All.

  • Page 141: Hr-9016

    107 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003891 1 return manifold see 36.1 2 1003988 1 manifold, cooler inlet 3 339966 1 locknut, -20 orfs bulkhead 4 339911 3 o-ring, sae #10 5 1003862 1 tube, right front valve to inlet 6 1003860 1 tube, righ...

  • Page 142: Hr-9016

    108 right re a r wheel motor c as e dr a in left re a r wheel motor c as e dr a in left wing deck motor s c as e dr a in right wing deck motor s c as e dr a in right front wheel motor c as e dr a in left front wheel motor c as e dr a in front deck motor s c as e dr a in 22 21 20 17 15 14 1 3 9 9 11 ...

  • Page 143: Hr-9016

    109 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003891 1 return manifold see 36.1 2 1003573 1 hose, pump to return manifold 3 1003575 1 hose, 4wd valve to pump 4 339911 1 o-ring, sae #10 face seal 5 340065 1 fitting, -8 orfs x -6 orb 90° 4wd valve p...

  • Page 144: Hr-9016

    110 > change from previous revision 6 7 9 6 11 9 6 3 12 12 8 valve s upply ho s e s wire harne ss rear motor ho s e s 1 3 / 5 3 4 4 3 2 1 hr-9016 40.1 4wd hose clamps serial no. All item part no. Qty. Description serial numbers/notes 1 400210 2 screw, 5/16-18 x 5” hex head 2 366114 2 spacer 3 300879...

  • Page 145: Hr-9016

    111 > change from previous revision 4 5 7 2 3 8 6 1 hr-9016 item part no. Qty. Description serial numbers/notes 1 340069 1 fitting, -10 orfs x -10 orb 90° 339911 1 • o-ring, -10 orfs 339898 1 • o-ring, -8 orb 2 340217 1 tee, -10 orfs bulkhead run 339911 3 • o-ring, -10 orfs 3 339963 1 locknut, bulkh...

  • Page 146: Hr-9016

    112 a c d d f f a b b b c c de e e f a - to s teerin g valve aux port right s ide cylinder b as e end right s ide cylinder rod end left s ide cylinder b as e end left s ide cylinder rod end front lift cylinder rod end tee s teering v a lve aux port b e d f c a important: the ho s e s mu s t be route...

  • Page 147: Hr-9016

    113 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4244654 1 hose, right side cylinder base end 2 1003600 1 hose, right side cylinder rod end 3 1003601 1 hose, left side cylinder base end 4 1003602 1 hose, left side cylinder rod end 5 340167 1 fitting, ...

  • Page 148: Hr-9016

    114 to lift v a lve p t e l r 11 10 11 10 9 2 15 14 1 3 12 9 1 8 19 20 17 16 3 4 8 7 6 3 4 4 5 1 r l p t e ho s e (7) to lift valve ho s e ( 8 ) from pump ho s e (6) to return manifold ho s e (5) to s teerin g cylinder ho s e (5) to s teerin g cylinder hr-9016 43.1 power steering hoses serial no. Al...

  • Page 149: Hr-9016

    115 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes > 1 1003876 1 tube, rt hose to rod end hose 2 1003875 1 tube, lt hose to base end hose 3 339961 2 locknut, bulkhead 4 339909 3 o-ring, -6 orfs 5 1003606 2 hose, valve to cylinder tubes 6 1003593 1 hose, v...

  • Page 150: Hr-9016

    116 obdii di a gm as ter ch ass i s h a rne ss k ub ot a h a rne ss 1 2 3 4 4 5 5 6 6 7 8 9 10 11 12 12 1 3 1 3 14 27 view s rotated for clarity. 15 16 17 1 8 19 20 21 21 22 2 3 2 3 24 24 25 hr-9016 44.1 engine harness assembly serial no. All.

  • Page 151: Hr-9016

    117 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3000359 1 circuit breaker, 50 amp reference cb1, see 66.1 2 364774 1 boot, protective 3 4282031 1 relay, air intake heater reference k14, see 66.1 4 400106 3 screw, 1/4-20 x 5/8” hex head 5 443102 3 nut...

  • Page 152: Hr-9016

    118 e m u y 2 4 4 5 6 6 7 3 8 9 f j n v z g k s w a b c d h l p t x a - front limit s witch b - cr u i s e m a gnet (option) c - s teering a ss i s t s witche s (option) d - front deck v a lve s olenoid s e - f u el s ender f - hydr au lic pre ssu re s witch g - p a rking br a ke s witch h - s e a t...

  • Page 153: Hr-9016

    119 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4228700 1 harness, console connection references 1~6 2 555846 4 • diode 3 4166721 1 harness, ignition switch connection references 7~9 4 4228681 1 harness, chassis connection references a~z 5 364973 1 c...

  • Page 154: Hr-9016

    120 4164381 4181863 cut height 1 1-1/2 2 2-1/2 3 3-1/2 4 2-1/2 4 4-1/2 5 5-1/2 mount location lower lower lower lower lower middle middle middle middle middle upper upper upper upper upper number of spacers under mount 0 1 2 3 1 2 3 0 0 1 2 3 mount spacers under mount thrust washer and leveling wash...

  • Page 155: Hr-9016

    121 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3009317 5 decal, caster cut height 2 3009318 2 decal, gage wheel cut height 3 4181863 1 decal, read manual for service 4 5 4164381 7 decal, danger 6 4257090 1 decal, crush warning left wing right wing f...

  • Page 156: Hr-9016

    122 16 15 11 11 10 1 3 14 9 25 2 3 22 20 2 3 19 26 15 5 21 17 6 3 4 2 6 1 8 14 10 11 9 11 1 3 3 4 4 24 3 1 11 7 11 11 11 1 11 12 8 hr-9016 47.1 front deck serial no. All 9016-57.

  • Page 157: Hr-9016

    123 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003430.6 8 hinge assembly 2 400286 12 screw, 3/8-16 x 2-3/4” hex head 3 446142 32 lockwasher, 3/8 hvy 4 444762 32 locknut, 3/8-16 center 5 400264 12 screw, 3/8-16 x 1-1/4” hex hd 6 453011 20 flat washe...

  • Page 158: Hr-9016

    124 inlet inlet o u tlet o u tlet o u tlet c as e dr a in c as e dr a in c as e dr a in motor orientation front 6 8 12 7 11 9 / 10 12 2 3 26 27 7 6 7 8 1 25 19 20 3 2 4 1 3 24 12 7 8 7 8 8 14 15 16 17 7 5 21 22 1 8 16 15 12 hr-9016 48.1 front deck center section serial no. All.

  • Page 159: Hr-9016

    125 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003188 1 deck, front assembly 2 352936 2 • bushing 3 4256471 3 motor, spindle assembly 5003763 1 • seal kit 2811954 1 • bushing 4115706 1 • valve, check 557523 1 • key, 1/4 x 1/4 x 1" 4 ref 1 serial pl...

  • Page 160: Hr-9016

    126 inlet outlet case drain motor orientation left winglet right winglet front inlet outlet case drain 7 6 4 9 24 25 3 11 4 6 8 5 16 23 14 12 13 14 15 18 17 10 7 6 19 20 22 21 hr-9016 49.1 front deck winglets (right winglet shown) serial no. All 9016-55.

  • Page 161: Hr-9016

    127 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003186 1 deck, rh winglet 2 5003187 1 deck, lh winglet 3 4256471 2 motor, spindle assembly 5003763 1 • seal kit 2811954 1 • bushing 4115706 1 • valve, check 557523 1 • key, 1/4 x 1/4 x 1" 4 366613 4 sh...

  • Page 162: Hr-9016

    128 a a b b c c d d e - to return manifold ri g ht win g let motor ri g ht center motor left center motor left win g let motor center motor 7 3 15 1 2 11 15 6 4 10 10 9 15 16 4 7 2 2 2 20 2 2 19 12 1 3 2 2 4 5 8 1 6 15 3 14 15 21 22 17 16 hr-9016 50.1 front deck hydraulics serial no. All.

  • Page 163: Hr-9016

    129 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340070 2 fitting, -10 orfs x -10 orb 90° 339911 1 • o-ring, -10 orfs 339899 1 • o-ring, -10 orb 2 339989 8 fitting, -10 orfs x -10 orb straight 339911 1 • o-ring, -10 orfs 339899 1 • o-ring, -10 orb 3 3...

  • Page 164: Hr-9016

    130 motor orientation left win g ri g ht win g front inlet inlet inlet inlet inlet inlet o u tlet o u tlet o u tlet o u tlet o u tlet o u tlet c as e dr a in c as e dr a in c as e dr a in c as e dr a in c as e dr a in c as e dr a in 1 3 3 12 12 11 1 3 12 10 10 11 9 26 7 8 4 14 3 0 3 1 2 8 27 22 20 /...

  • Page 165: Hr-9016

    131 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003190 1 deck, right wing 2 5003189 1 deck, left wing 3 4256471 6 motor, spindle assembly 5003763 1 • seal kit 2811954 1 • bushing 4115706 1 • valve, check 557523 1 • key, 1/4 x 1/4 x 1" 4 ref 2 wing d...

  • Page 166: Hr-9016

    132 ri g ht win g deck hydraulic s ri g ht out s ide motor ri g ht center motor ri g ht in s ide motor left in s ide motor left center motor left out s ide motor left win g deck hydraulic s 1 2 10 5 2 2 6 9 1 4 8 3 7 4 2 11 16 15 17 14 1 3 12 14 1 8 14 12 1 3 14 15 16 11 2 1 6 2 2 4 9 7 4 8 1 10 2 5...

  • Page 167: Hr-9016

    133 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340070 4 fitting, -10 orfs x -10 orb 90° 339911 1 • o-ring, -10 orfs 339899 1 • o-ring, -10 orb 2 339989 8 fitting, -10 orfs x -10 orb straight 339911 1 • o-ring, -10 orfs 339899 1 • o-ring, -10 orb 3 3...

  • Page 168: Hr-9016

    134 > change from previous revision 8 7 14 11 2 12 1 3 5 9 6 1 3 3 5 6 4 10 hr-9016 53.1 caster assemblies serial no. All item part no. Qty. Description serial numbers/notes 1 1004276.6 8 yoke, 11” tire wing decks only 1 1004275.6 2 yoke, 13” tire front deck only 2 1004277.6 10 tube, yoke pivot 3 36...

  • Page 169: Hr-9016

    135 > change from previous revision 1 2 3 4 5 6 7 hr-9016 item part no. Qty. Description serial numbers/notes 1 4250772 1 tire, 11 x 4-5 smooth 4256572 only 1 4253050 1 tire, 13 x 6.5-6.5 multi rib 4253030 only 2 4256573 1 wheel, 5 x 3 4256572 only 2 4253031 1 wheel, 6 x 4.5 4253030 only 3 5003197 2...

  • Page 170: Hr-9016

    136 17 20 12 11 15 1 8 / 19 8 21 6 6 4 5 7 22 3 8 2 2 1 3 1 9 10 1 3 16 14 hr-9016 55.1 gage wheels and latch serial no. All.

  • Page 171: Hr-9016

    137 > change from previous revision item part no. Qty. Description serial numbers/notes 1 461495 1 clevis pin, 1/2 x 2-1/2” 2 460028 2 cotter pin, 1/8 x 1” 3 1003423.6 2 yoke, gage wheel 4 3007442 2 spacer, arm pivot 5 3004113 4 bushing 6 441690 4 carriage bolt, 1/2-13 x 7” 7 446152 2 lockwasher, 1/...

  • Page 172: Hr-9016

    138 a a 31 26 3 7 27 29 28 32 31 32 9 21 27 14 30 29 27 31 27 23 17 16 1 30 22 25 22 32 15 31 24 32 26 7 19 7 13 12 10 11 8 20 5 6 2 18 4 hr-9016 56.1 air suspension part no. 5003625 serial no. All 9016-62.

  • Page 173: Hr-9016

    139 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 n/s 1 lower housing 2 n/s 1 scissors 3 n/s 1 upper housing 5003627 1 compressor kit ref m5, see 66.1 4 n/s 1 • compressor 5 n/s 1 • tie wrap 6 n/s 1 • clamp, compressor 7 n/s 4 • tie wrap 8 n/s 1 • bush...

  • Page 174: Hr-9016

    140 hr-9016 57.1 steering cylinder part no. 4113656 serial no. All 14 6 1 5 7 12 12 11 2 15 1 3 8 9 14 3 4 10

  • Page 175: Hr-9016

    141 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 4113655 1 seal kit 1 n/s 1 • retaining ring 2 n/s 1 • o-ring, piston 3 n/s 1 • seal, piston 4 n/s 1 • seal, rod 5 n/s 1 • wiper 6 n/s 1 • backup ring, gland 7 n/s 1 • o-ring, gland 8 443126 1 nut, 5/8-11 ...

  • Page 176: Hr-9016

    142 > change from previous revision 16 18 19 20 19 20 hr-9016 58.1 rear wheel motor part number 4209060 serial no. All serial no. All item part no. Qty. Description serial numbers/notes 1 558066 8 screw, torx 2 n/s 1 front retainer 3 558063 1 shaft and bearing kit 4 557624 1 nut, hex 5 557623 1 key ...

  • Page 177: Hr-9016

    143 > change from previous revision 1 2 3 4 6 7 5 hr-9016 59.1 deck return canister part number 5003371 item part no. Qty. Description serial numbers/notes 1 z 1 o-ring 2 z 1 back up ring 3 z 1 loaded u-cup 4 z 1 rod wiper 5 471214 1 grease fitting 6 443132 1 nut, 3/4-16 hex 7 5003428 1 collar assem...

  • Page 178: Hr-9016

    144 1 2 3 4 5 6 7 8 9 10 11 12 1 3 14 14 15 16 17 1 8 19 20 21 22 2 3 24 ■ ■ ■ ■ hr-9016 60.1 lift valve part number 1001802 serial no. All 9016-48.

  • Page 179: Hr-9016

    145 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 558005 1 plug assembly, relief valve 2 500745 3 plug assembly, port adapter 3 545914 3 spring, lockout 4 3 poppet assembly 5 500746 3 seat assembly 6 5001599 1 plunger, lockout 7 5001603 2 plunger, lock...

  • Page 180: Hr-9016

    146 > change from previous revision 10 11 10 1 2 3 2 6 4 7 9 10 5 8 12 hr-9016 61.1 front lift cylinder part number 4138587 serial no. All item part no. Qty. Description serial numbers/notes 1 ● 1 psp seal 2 ● 2 back up ring 3 ● 1 o-ring 4 ● 1 o-ring 5 ● 1 back up ring 6 ● 1 internal snap ring 7 ● 1...

  • Page 181: Hr-9016

    147 > change from previous revision 10 1 2 3 2 4 5 8 6 7 9 10 hr-9016 item part no. Qty. Description serial numbers/notes 1 ● 1 psp seal 2 ● 2 back up ring 3 ● 1 o-ring 4 ● 1 o-ring 5 ● 1 back up ring 6 ● 1 internal snap ring 7 ● 1 external snap ring 8 ● 1 loaded u-cup 9 ● 1 rod wiper 10 471214 2 gr...

  • Page 182: Hr-9016

    148 > change from previous revision 2 3 1 4 / 5/ 6 hr-9016 63.1 deck valve part number 4135582 serial no. All item part no. Qty. Description serial numbers/notes 1 5002911 1 relief valve 5003579 1 • seal kit 2 5002912 1 relief valve 5003554 1 • seal kit 3 3010199 1 plug, sae #6 located opposite diag...

  • Page 183: Hr-9016

    149 > change from previous revision 1 4 / 5 6 / 7 8 3 8 8 2 9 hr-9016 item part no. Qty. Description serial numbers/notes 1 5003342 1 check valve 5003582 1 • seal kit 2 5003344 1 shuttle, hot oil 5003582 1 • seal kit 3 5003346 1 3-way spool 5003583 1 • seal kit 4 5003348 1 solenoid vlave 5003583 1 •...

  • Page 184: Hr-9016

    150 4387 psi 4387 psi 313 psi 2.81 ci tow valve a cp t t p b a d d t p b a d d t p b a d d t p b a d d b traction pump a c b d e f g h j k l m 25 psi 25 psi 10 micron 10 micron 25 psi crack bypass 10 micron air 2.9 psi 60 ± 5 psi crack bypass return filter charge filter left front deck valve right w...

  • Page 185: Hr-9016

    151 > change from previous revision hr-9016 12.56 ci 12.56 ci front wheel motors 4wd valve rear wheel motors 12.5 ci .031 12.5 ci 2 1 3 4 a da b t cp dc db a c b d e f g h j k l m lift valve backpressure valve left wing cylinder right front cylinder left front cylinder right wing cylinder steering c...

  • Page 186: Hr-9016

    152 bn/wh bn/gn rd/wh d4 k12 8 7 8 7a 3 0 8 6 8 5 k1 3 8 7 8 7a 3 0 8 6 8 5 s w5 1 2 4 3 6 a 5 b s w12 1 2 4 3 6 5 s w1 3 1 2 3 s w 3 1 2 7 4 8 5 9 3 bk bk bk bk bk vt/ye wh/b u wh/b u dgn/wh dgn/wh dgn/wh dgn/wh dgn/wh dgn/wh dgn/wh dgn/wh bk og/wh 3 - 3 2-5 4-9 3 -6 3 -5 a b dgn/rd s w1 8 a b dgn/...

  • Page 187: Hr-9016

    153 og og og og og 6-10 4-1 4-4 2-11 3 -12 3 -11 y x a i b 2-7 4-2 4- 3 4-5 4-6 5-6 5-12 5-9 5-1 5-4 5-7 gy/ye gy/ye gy/y e gy/y e gy/ye gy/ye gy/ye rd rd gy/rd gy gy/rd gy bn ye/bk gn wh wh bn gy/ye gy/ye ye gn vt/wh ye gy/rd gy gy gy gy gy gy bn ye/bk gn wh bn gy/ye ye gn vt ye bn ye/bk gn gn bn y...

  • Page 188: Hr-9016

    154 3 r a il pre ssu re gnd 4 boo s t s e s nor gnd 5 cool a nt temp s en s or gnd 6 cr a nk angle s en s or gnd 8 c a m angle s en s or s ig 9 cr a nk angle s en s or gnd 1 3 r a il pre ssu re s ig 15 cool a nt temp s en s or s ig 2 3 f u el temp s en s or gnd 24 egr lift s en s or gnd 25 air temp ...

  • Page 189: Hr-9016

    155 hr-9016 item reference illustration part number description serial numbers/notes b1 see 16.1 n/s battery b2 see 16.1 n/s battery cb1 see 44.1 3000359 50 amp circuit breaker - main cb2 see 44.1 4237462 90 amp circuit breaker - engine d1 see 6.1 555846 interlock system diode d2 see 6.1 555846 test...

  • Page 190: Hr-9016

    156 hr-9016 m3 not shown 4251788 egr valve m4 not shown 4251717 suction valve m5 see 56.1 5003627 seat air ride compressor r1 not shown 4251772 heater, intake air r2 not shown resistor, 1k Ω sol1 sol2 see 63.1 4134530 left wing mow solenoid coil included in 1004337 deck valve sol3 see 63.1 4134530 c...

  • Page 191

    157 u14 not shown 4251850 cam position sensor u15 not shown 4251738 fuel rail pressure sensor included with fuel rial u16 not shown 4251856 boost pressure sensor u17 not shown 4251858 coolant temperature sensor u18 not shown 4251855 external air temperature sensor u19 not shown 4251717 fuel temperat...

  • Page 192: Fluids and Compounds

    Fluids and compounds * refer to the parts & maintenance manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a high usage parts catalog illustrating commonly used parts through easy to read line drawings. See your local jacobsen dealer for a copy. Hydraulic fluid* 5001...

  • Page 193: Index

    159 index 1001752...................... 77 1001802...................... 51 1002679.............. 47 , 156 1002769........ 55 , 63 , 105 1002785...................... 91 1002885...................... 95 1002886...................... 95 1002889................ 59 , 61 1002893...................... 61...

  • Page 194: Index

    160 index 3008459.....................113 3008461.......................67 3008471.....................137 3008472.......................93 3008478.....................137 3008521.......................37 3008548.......................57 3008554.......................73 3008561.........................

  • Page 195: Index

    161 index ....... 89 , 125 , 127 400264 ... 43 , 75 , 93 , 100 , 101 , .... 102 , 115 , 127 , ............. 131 400266 .... 53 , 79 , 97 , 103 400268 .................. 53 , 79 400274 ...................... 125 400336 .................. 81 , 89 400370 ........................ 43 400404 ................

  • Page 196: Index

    162 index 4255270.......................69 4256361.......................39 4256471.... 125 , 127 , 131 4256510.......................69 4256511.......................69 4256572.............134 , 137 4256573.....................135 4256574.....................135 4257090...............37 , 121 42575...

  • Page 197: Index

    163 index 5003590.................... 142 5003591.................... 142 5003617...................... 43 5003625...................... 43 5003627............ 139 , 156 5003628.................... 139 5003629.................... 139 5003630.................... 139 5003631.................... 139 50...

  • Page 200

    When performance matters. ™ jacobsen, a textron company 11108 quality drive, charlotte, nc 28273, e-u www.Jacobsen.Com 800-848-1636 ransomes jacobsen limited west road, ransomes europark, ipswich, ip3 9tt, angleterre numéro d’immatriculation de la société anglaise : 1070731 www.Ransomesjacobsen.Com ...