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- HR-9016 Turbo
- Parts & Maintenance Manual
Jacobsen HR-9016 Turbo Parts & Maintenance Manual - Hr-9016
Summary of HR-9016 Turbo
Page 1
Hr-9016 turbo ™ rotary mower 70528 - kubota v3300-di-e2b, 4wd 70529 - kubota v3300-di-e2b, 4wd with rops 70530 - kubota v3300-di-e2b, 4wd ec 4136607-de parts & maintenance manual wartungsanleitung und stückliste.
Page 2: To Order Parts
Copyright 2004 textron inc. “all rights reserved, including the right to reproduce this material or portions thereof in any form.” to order parts 1. Write your full name and complete address on the order. 2. Explain where and how to make shipment. 3. Give product number, name and serial number that ...
Page 3: Suggested Stocking Guide
Gb-3 suggested stocking guide to keep your equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found i...
Page 4: Warning
1 safety gb-4 1 safety 1.1 operating safety ______________________________________________________ 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this man...
Page 5: Warning
Safety 1 gb-5 1.2 important safety notes ________________________________________________ this safety alert symbol is used to alert you to potential hazards. Danger - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning - indicates a pote...
Page 6
2 specifications gb-6 2 specifications 2.1 product identification _________________________________________________ 70528 .............................. Hr 9016 turbo, 4 wheel drive 70529 .............................. Hr 9016 turbo, 4 wheel drive with rops 70530 .............................. Hr 90...
Page 7: Caution
Specifications 2 gb-7 2.4 weights and dimensions ________________________________________________ dimensions: inches (mm) length - front deck down ............................. 174 (4420) height - top of steering wheel ...................... 60 (1524) height - top of rops ..............................
Page 8: Warning
3 adjustments gb-8 3 adjustments 3.1 general ________________________________________________________________ 1. Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized jacobsen dealer. 2. Replace, do not adjust, wo...
Page 9: Warning
Adjustments 3 gb-9 3.3 servicing front deck___________________________________________________ the front deck can be raised and tilted up to improve access to the cutting unit and blades for service and cleaning. Be sure to disengage all drives, engage parking brake, stop engine and remove ignition ...
Page 10: Warning
3 adjustments gb-10 3.5 cutting height _________________________________________________________ cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual cutting height may vary somewhat from the heights given depending on turf conditions and oth...
Page 11
Adjustments 3 gb-11 3.6 parking brake _________________________________________________________ the brake switch is part of the operator back-up system and senses when the parking brake is engaged. If this switch fails the machine may not start and the operator back-up system will not operate correc...
Page 12
3 adjustments gb-12 3.8 neutral sensing switch ________________________________________________ the neutral sensing switch is part of the operator backup system. It is designed to prevent the tractor from starting unless the traction pedal is in neutral. If this switch fails or is out of adjustment ...
Page 13
Adjustments 3 gb-13 3.10 lift limit switches _____________________________________________________ the rotation of the cutting blades is controlled by limit switches positioned on the tractor frame near the lift arms for each deck. When a deck is raised the switch opens and automatically disengages ...
Page 14
3 adjustments gb-14 3.11 traction pedal _________________________________________________________ the traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position. 1. Make sure return arm (k-figure 3h) on pump is adjusted to neutral, section...
Page 15: Caution
Adjustments 3 gb-15 3.14 torque specification ___________________________________________________ jacobsen uses grade 5 plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. Caution all torque values included in these charts are approximat...
Page 16: Warning
4 maintenance gb-16 4 maintenance 4.1 general ________________________________________________________________ 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an authorized jacobsen dealer. 2. Inspect the equipment on ...
Page 17: Warning
Maintenance 4 gb-17 4.3 sharpening blades _____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise . 2. When dressing or sharpening the blade, do not fol...
Page 18: Warning
4 maintenance gb-18 4.4 engine _________________________________________________________________ important: a separate engine manual, prepared by the engine manufacturer, is supplied with this tractor. Read the engine manual carefully until you are familiar with the operation and maintenance of the ...
Page 19: Warning
Maintenance 4 gb-19 4.7 air filter _______________________________________________________________ check the service indicator daily. Replace air cleaner element immediately when red band becomes visible (a) do not remove the element for inspection or cleaning. Unnecessary removal of the filter incr...
Page 20: Caution
4 maintenance gb-20 4.9 fuel system ____________________________________________________________ refer to section 4.23 for specific maintenance intervals. See engine manual for detailed procedures. Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt ...
Page 21: Warning
Maintenance 4 gb-21 4.12 charging battery _____________________________________________________ 1. Refer to section 4.10. Read the battery and charger’s manual for specific instructions. 2. Whenever possible, remove the battery from the tractor before charging. If battery is not sealed, check that t...
Page 22
4 maintenance gb-22 4.14 hydraulic oil __________________________________________________________ refer to section for specific maintenance intervals. Drain and replace the hydraulic oil if you notice the presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a maj...
Page 23: Warning
Maintenance 4 gb-23 4.16 radiator & oil cooler __________________________________________________ check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark. If you have to add coolant more than once a month, or add more than one quart at a time, have a jaco...
Page 24: Caution
4 maintenance gb-24 4.17 care and cleaning _____________________________________________________ wash the tractor and implements after each use. Keep the equipment clean. Note: do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and autom...
Page 25
Maintenance 4 gb-25 always check interlock system after servicing the electrical system! Relay description function kya / k2 key switch “a” holds fuel stop solenoid valve open when ignition switch is in the run position and opera- tor is seated. Activates glow plug timer if engine isn’t running. Kyi...
Page 26: Caution
4 maintenance gb-26 4.19 tires ___________________________________________________________________ 1. Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear. 2. Check pressure yearly. Use an accurate, low pressure tire gauge. 3. Keep ...
Page 27: Caution
Maintenance 4 gb-27 4.21 rollover protection structure (rops) ________________________________ a rollover protection system (rops), designed for this tractor, is available as an optional accessory. If your tractor is equipped with this device, inspect it periodically and follow operating procedures ...
Page 28: Warning
4 maintenance gb-28 4.23 maintenance chart ____________________________________________________ for smooth operation of pivot points and other friction points, apply several drops of sae 30 oil every 50 hours or as required. Remove wheels and repack bearings once a year. A - add or adjust c - clean ...
Page 29
Maintenance 4 gb-29 4.24 lubrication chart______________________________________________________ 1 2 2 4 3 4 4 6 13 14 7 7 1 1 grease fitting locations f1 - 50 hours (every week) qty 1 caster spindles (10) 2 caster wheel axles (10) 3 gauge wheel axles (2) 4 lift cylinder - front deck (4) 5 lift arm ...
Page 30
5 troubleshooting gb-30 5 troubleshooting 5.1 general ________________________________________________________________ the troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems conta...
Page 32: Ersatzteilbestellung
Copyright 2004 textron inc. “alle rechte vorbehalten, einschließlich des rechts zur reproduktion dieses buchs oder teile dessen in jeglicher form.” ersatzteilbestellung 1. Geben sie ihren vollen namen und die vollständige adresse auf der bestellung an. 2. Erklären sie, wohin die teile zu liefern sin...
Page 33: Ersatzteile
De-3 vorschläge zur ersatzteilhaltung um ihre geräte voll einsatzfähig zu halten, sollten sie die häufiger gebrauchten wartungsteile auf lager haben. Wir geben auch die teilenummern für zusätzliche unterstützungsmaterialien und trainingshilfen an. Eine vollständigere liste des zubehörs und der zusat...
Page 34: Achtung
1 sicherheit de-4 1 sicherheit 1.1 betriebssicherheit______________________________________________________ 1. Sicherheit hängt vom bewusstsein, der vorsorge und vorsicht derer, die die maschine bedienen oder warten ab. Minderjährige sollten nie irgendwelche maschinen bedienen dürfen. 2. Sie sind da...
Page 35: Achtung
Sicherheit 1 de-5 1.2 wichtige hinweise zur sicherheit _______________________________________ dieses warnsymbol wird verwendet, um sie auf potentielle gefahren aufmerksam zu machen. Gefahr - weist auf eine sofortige gefahrensituation hin, die einen todesfall oder eine ernsthafte verletzung zur folg...
Page 36
2 technische daten de-6 2 technische daten 2.1 produktidentifizierung ________________________________________________ 70528 .............................. Hr 9016 turbo, 4-radantrieb 70529 .............................. Hr 9016 turbo, 4-radantrieb mit Überrollschutz 70530 .............................
Page 37: Warnung
Technische daten 2 de-7 2.4 gewichte und masse ____________________________________________________ maße: mm länge: vordere schneidvorrichtung unten .................... 4420 höhe: oberer teil des lenkrads ................................... 1524 höhe: oberer teil des Überrollschutzes .................
Page 38: Achtung
3 einstellungen de-8 3 einstellungen 3.1 allgemeine informationen _____________________________________________ 1. Die einstellungen und wartungsarbeiten müssen immer von einem qualifizierten techniker durchgeführt werden. Wenn es nicht möglich ist, die richtige einstellung vor- zunehmen, wenden sie...
Page 39: Achtung
Einstellungen 3 de-9 3.3 wartung der vorderen schneidvorrichtung __________________________ die vordere schneidvorrichtung kann angehoben und gekippt werden, um zugang zu den scheineinheiten und messern zwecks wartung und reinigung zur ermöglichen. Hierbei sicherstellen, daß alle antriebe ausgekuppe...
Page 40: Achtung
3 einstellungen de-10 3.5 schnitthÖhe ___________________________________________________________ die schnitthöhe für schneidvorrichtungs kann von 25 - 125 mm in stufen von 13 mm verstellt werden. Die tatsächliche schnitthöhe kann sich von den angegebenen höhen etwas unterscheiden, was vom zustand d...
Page 41
Einstellungen 3 de-11 3.6 feststellbremse ______________________________________________________ der bremsschalter ist bestandteil des bedienerbackup- systems und stellt fest, wenn die feststellbremse angezo- gen wurde. Wenn der schalter versagt, dann kann die maschine nicht starten und das bediener...
Page 42
3 einstellungen de-12 3.8 neutralsensorschalter_______________________________________________ der neutralsensorschalter gehört zum bedienerbackup- system. Er dient dazu, das anfahren des traktors zu ver- hindern, wenn sich das fahrpedal nicht in der neutralstellung befindet. Wenn dieser schalter ve...
Page 43
Einstellungen 3 de-13 3.10 hubgrenzschalter _____________________________________________________ die rotation der schneidmesser wird durch grenzschalter kontrolliert, die am traktorrahmen in nähe der hubarme für jede schneidvorrichtung angebracht sind. Wenn eine vorrichtung angehoben wird, dann öff...
Page 44
3 einstellungen de-14 3.11 fahrpedal _____________________________________________________________ das fahrpedal muß so eingestellt sein, daß die pumpe in der vollen hubposition ist, wenn das pedal in der vorwärtsposition ganz niedergedrückt wird. 1. Sicherstellen, daß der rückführarm (k-abb. 3h) an...
Page 45: Warnung
Einstellungen 3 de-15 3.14 drehmomentdaten______________________________________________________ jacobsen verwendet standardmäßig plattierte schrauben der festigkeitsklasse 5, wenn nicht anders angegeben. Beim anziehen plattierter schrauben ist der wert für geschmiert zu verwenden. Warnung alle dreh...
Page 46: Achtung
4 wartung de-16 4 wartung 4.1 allgemeine informationen _____________________________________________ 1. Die einstellung und wartungsarbeiten müssen immer von einem qualifizierten techniker durchgeführt werden. Wenn keine ordnungsgemäßen einstellungen vorgenommen werden können, wenden sie sich bitte ...
Page 47: Achtung
Wartung 4 de-17 4.3 schleifen der klingen _________________________________________________ 1. Zwischen messer und mähergehäuse einen holzblock positionieren, damit sich das messer nicht bewegt. Zum entfernen des messers die halteschraube des messers im uhrzeigersinn drehen . 2. Beim glätten oder sc...
Page 48: Achtung
4 wartung de-18 4.4 motor _________________________________________________________________ wichtig: eine separate anleitung für den motor wird vom motorhersteller mit diesem traktor geliefert. Diese anleitung für den motor genau durchlesen, bis sie mit dem betrieb und der wartung des motors vertrau...
Page 49: Achtung
Wartung 4 de-19 4.7 luftfilter ______________________________________________________________ die wartungsanzeige täglich prüfen. Das luftreinigerelement sofort austauschen, wenn der rote streifen sichtbar wird (a). Das element zur prüfung oder reinigung nicht entfernen. Ein unnötiges entfernen des ...
Page 50: Warnung
4 wartung de-20 4.9 kraftstoffsystem _____________________________________________________ die spezifischen wartungsabstände sind in abschnitt 4.23 enthalten. Siehe motorenhandbuch für detailliertes vorgehen. Vor dem auswechseln eines filters das filtergehäuse und den bereich um das filter herum grü...
Page 51: Achtung
Wartung 4 de-21 4.12 aufladen der batterie _________________________________________________ 1. Den abschnitt 4.10 einsehen. Spezifische anweisungen befinden sich in der anleitung für batterie und ladegerät, die gelesen werden muß. 2. Wenn immer möglich, die batterie vor dem aufladen vom traktor ent...
Page 52
4 wartung de-22 4.14 hydraulikÖl ___________________________________________________________ die spezifischen wartungsabstände sind in abschnitt 4.23 angegeben. Nach dem ausfall einer hauptkomponente, oder wenn das vorhandensein von wasser oder schaum im Öl, oder ein ranziger geruch festgestellt wir...
Page 53: Achtung
Wartung 4 de-23 4.16 kÜhler & ÖlkÜhler _____________________________________________________ den kühlmittelstand täglich prüfen. Der kühler muß voll sein und die auffangflasche muß bis zur markierung ’max.’ voll sein. Wenn sie mehr als einmal im monat kühlflüssigkeit nachfüllen oder jedesmal mehr al...
Page 54: Warnung
4 wartung de-24 4.17 pflege und reinigung __________________________________________________ den traktor und die vorrichtungen nach jedem gebrauch abwaschen. Die ausrüstung sauber halten. Hinweis: keinen teil der ausrüstung abwaschen, wenn sie heiß ist. Keine hochdruckspritzvorrichtung oder dampf ve...
Page 55
Wartung 4 de-25 nach wartung der elektroanlage immer das bedienerbackupsystem überprüfen ! Relais beschreibung funktion kya / k2 schlüssel-schalter “a” hält das kraftstoffstoppmagnetventil offen, wenn sich der zündschalter in der position lauf befindet und der bediener im sitz sitzt. Aktiviert den z...
Page 56: Warnung
4 wartung de-26 4.19 reifen __________________________________________________________________ 1. Reifen müssen jederzeit richtig mit luft gefüllt sein, um ihre nutzlebensdauer zu verlängern. Den reifendruck prüfen, während die reifen kühl sind. Das profil auf verschleiß überprüfen. 2. Den druck jäh...
Page 57: Warnung
Wartung 4 de-27 4.21 Überrollschutz _______________________________________________________ ein für diesen traktor konstruierter Überrollschutz ist wahlweise erhältlich. Wenn ihr traktor mit dieser vorrichtung ausgestattet ist, muß sie regelmäßig überprüft und die in der sicherheits- und bedienungsa...
Page 58: Achtung
4 wartung de-28 4.23 wartungsplan _________________________________________________________ zum reibungslosen betrieb aller hebel, drehpunkte und anderen reibungsstellen, die nicht auf dem schmierplan angegeben sind, alle 50 stunden oder bei bedarf mehrere tropfen Öl sae30 auftragen. Die räder entfe...
Page 59
Wartung 4 de-29 4.24 schmiertabelle ________________________________________________________ 1 2 2 4 3 4 4 6 13 14 7 7 1 1 position der schmiereinrichtungen f1 - 50 stunden menge (jede woche) 1 schwenkradspindeln (10) 2 schwenkradachsen (10) 3 radstelzenachsen (2) 4 hubzylinder – vordere schneidvorr...
Page 60
5 fehlersuche de-30 5 fehlersuche 5.1 allgemeine informationen _____________________________________________ die folgende fehlersuchtabelle listet die grundsätzlichen probleme auf, die beim anlassen und betrieb entstehen können. Ausführlichere informationen über das hydraulik- und elektrische system...
Page 61
Parts list 1 31 1 parts list 1.1 table of contents______________________________________________________ body 1.1 ....... Decals-tractor ............................................ 32 2.1 ....... Hood ........................................................... 34 3.1 ....... Cowlings and skirts ......
Page 62: Hr-9016
32 hr 9016 turbo 4wd 1) read opera t ors manu al. Do no t allo w untrained opera t ors t o use this ma chine. 2) keep shields in pla ce and hard w are securel y f astened . 3) before y ou clean, adjust , or rep air this eq uipment , disenga g e all drives , enga g e p arking brake and st op engine. ...
Page 63: Hr-9016
33 > change from previous revision to avoid injury when working with battery 1. Always connect the black ground (–) cable last and remove it first. 2. Keep sparks and flames away, and avoid contatc with acid. To avoid injury when jumping battery 1. Connect positive (+) terminal to positive (+) termi...
Page 64: Hr-9016
34 12 22 9 13 17 16 10 7 21 11 14 15 7 8 16 17 19 20 21 11 7 8 7 8 6 7 8 5 4 3 18 3 1 28 24 26 27 23 25 hr-9016 2.1 hood serial no. All 9016-21.
Page 65: Hr-9016
35 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4126099 1 hood 2 1003679 1 pivot, hood 3 3006644 2 pin, special clevis 4 460028 2 cotter pin, 1/8 x 1” 5 440120 4 carriage bolt, 3/8-16 x 1-1/4” 6 452008 4 flat washer, 3/8 7 446142 8 lockwasher, 3/8 hea...
Page 66: Hr-9016
36 a b c a b c 6 18 16 10 17 19 9 6 5 3 / 4 7 8 8 7 1 17 11 9 17 11 9 1 7 8 14 / 15 2 5 2 5 12 / 13 6 19 / 20 hr-9016 3.1 cowlings and skirts serial no. All 9016-24.
Page 67: Hr-9016
37 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 447414 8 lockwasher, 3/8 external tooth 2 404118 8 screw, 3/8-16 x 7/8” truss head 3 3006663 1 left side cowling 4 3006664 1 right side cowling 5 352604 6 grommet 6 3005604 8 receptacle, #85 1/4 turn 7 3...
Page 68: Hr-9016
38 hr-9016 4.1 seat pan and heat shield serial no. All 9016-25 1 2 3 4 5 6 7 8 9 10 11 12 13 2 4 5 5 10 11 14 15 15 16 17 17 16.
Page 69: Hr-9016
39 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3007032 1 seat pan 2 400264 4 screw, 3/8-16 x 1-1/4” hex head 3 443110 2 nut, 3/8-16 hex 4 446142 4 lockwasher, 3/8 heavy 5 452008 6 flat washer, 3/8 6 5003457 1 plate, floorboard 7 404118 4 screw, 3/8-1...
Page 70: Hr-9016
40 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 21 22 22 23 23 24 27 4 17 15 25 26 1 hr-9016 tanks 5.1 control panel mounting serial no. All.
Page 71: Hr-9016
41 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 403910 2 screw, #10-32 x 1/2” truss head 2 366670 1 horn reference u11, see 68.1 3 364016 1 clamp, wire harness 4 400260 1 screw, 3/8-16 x 7/8” hex head 5 453011 1 flat washer, 3/8 6 446140 1 lockwasher,...
Page 72: Hr-9016
42 hr-9016 controls 6.1 instrument panel serial no. All 9016-01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 4 38 39 39.
Page 73: Hr-9016
43 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes > 1 4116910 1 panel, dash 2 403920 4 screw, #10-24 x 2-1/2” truss head 3 366283 1 handle 4 3006446 2 switch, test / 4wd-reverse reference sw12 & sw14, see 68.1 > 5 2721505 1 switch, pto reference sw3, see ...
Page 74: Hr-9016
44 2 3 5 6 7 8 9 12 11 13 14 16 18 19 20 21 22 23 24 4 17 25 1 19 3 20 12 12 16 12 20 12 16 8 20 5 16 12 10 20 15 12 16 26 28 27 14 25 hr-9016 7.1 throttle cable serial no. All 9016-15.
Page 75: Hr-9016
45 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 351956 1 spring, compression 2 359979 1 pad, cork/rubber, bulk 3 360885 2 disc, friction 4 366768 1 knob, throttle 5 367176 2 spacer 6 400108 1 screw, 1/4-20 x 3/4” hex head 7 400110 2 screw, 1/4-20 x 7/...
Page 76: Hr-9016
46 3 5 6 7 11 16 18 19 20 21 4 17 4 20 6 7 7 6 16 1 13 15 12 13 11 2 9 5 8 10 hr-9016 8.1 lift valve and controls serial no. All 9016-14.
Page 77: Hr-9016
47 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340061 2 adapter, 90° 2 1003611 1 tube, lift valve to backpressure 3 3006737 1 hinge, control panel 4 404022 3 screw, 1/4-20 x 1” truss head 5 453023 5 flat washer, 1/4 6 446128 7 lockwasher, 1/4 7 44310...
Page 78: Hr-9016
48 4 19 20 39 17 18 7 6 26 16 3 5 4 18 6 7 4 15 16 2 16 15 1 16 38 9 38 14 2 10 13 10 12 11 35 36 24 37 34 33 32 29 30 31 25 24 23 22 8 28 27 21 10 16 15 38 9 38 16 15 hr-9016 9.1 accelerator pedal serial no. All 9016-08.
Page 79: Hr-9016
49 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003244 1 arm, hydro pedal 471214 1 • grease fitting (not shown) 2 3010305 2 • bushing 3 1003071 1 shaft 4 400190 4 screw, 5/16-18 x 1-1/4” hex head 5 453009 1 flat washer, 5/16 6 446134 3 lockwasher, 5/...
Page 80: Hr-9016
50 8 22 5 6 13 15 14 16 15 12 9 / 10 23 8 7 12 11 2 2 24 1 3 4 5 6 18 19 20 21 17 hr-9016 10.1 steering assist serial no. All 9016-04.
Page 81: Hr-9016
51 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003794 2 steering assist pedal 471214 1 • grease fitting (not shown) 2 3010305 4 • bushing 3 1003245 1 shaft 4 452006 1 flat washer, 5/16 5 446134 3 lockwasher, 5/16 6 443106 3 nut, 5/16-18hex 7 3006107...
Page 82: Hr-9016
52 13 1 5 7 11 12 2 4 3 6 6 10 11 12 8 9 16 17 23 18 19 20 14 15 21 22 11 12 hr-9016 11.1 parking brake serial no. All 9016-03.
Page 83: Hr-9016
53 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003838 1 parking brake lever 2 n/s 2 • stabilizer bar 3 545234 2 • clevis pin 4 460004 2 • cotter pin 5 545237 2 • spacer 6 3006108 2 cable, parking brake 7 3008548 1 mount, brake lever 8 3008874 1 plat...
Page 84: Hr-9016
54 15 8 24 12 11 24 7 6 25 2019 18 21 17 32 33 14 16 13 10 9 10 28 34 26 29 28 5 22 4 3 22 6 7 30 31 34 27 2 11 12 23 10 1 hr-9016 frame 12.1 frame serial no. 70528 all serial no. 70530 all 9016-02.
Page 85: Hr-9016
55 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4131870 1 frame 2 1002889 1 cross frame 3 1002895 1 cylinder mount, right 4 1002896 1 cylinder mount, left 5 400416 4 screw, 1/2-13 x 2-1/2” hex head 6 446154 6 lockwasher, 1/2 heavy 7 443118 6 nut, 1/2-...
Page 86: Hr-9016
56 hr-9016 13.1 frame with rops serial no. 70529 all 9016-02 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 22 10 24 26 27 28 29 30 31 28 7 6 32 33 p/o 34 34 10 23 11 12.
Page 87: Hr-9016
57 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4131870 1 frame 2 1002889 1 cross frame 3 1002895 1 cylinder mount, right 4 1002896 1 cylinder mount, left 5 400416 4 screw, 1/2-13 x 2-1/2” hex head 6 446154 6 lockwasher, 1/2 heavy 7 443118 6 nut, 1/2-...
Page 88: Hr-9016
58 hr-9016 14.1 steering axle serial no. All 9016-38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2 2 2 4 7 9 10 11 12 12 12 20 20 21 22 23 24 17 17 17.
Page 89: Hr-9016
59 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003540 2 wheel motor see 50.1 2 460030 4 cotter pin, 1/8 x 1-1/4” 3 443842 1 nut, 1-1/8 -12 hex jam 4 401208 8 screw, 1/2-13 x 1-3/4” grade 8 5 5003530 1 frame, rh wheel motor 6 5003529 1 frame, lh whee...
Page 90: Hr-9016
60 > change from previous revision hr-9016 15.1 steering axle installation serial no. All 9016-36 item part no. Qty. Description serial numbers/notes 1 – 1 steering axle see 14.1 2 1003001 1 pivot shaft 3 3006475 ar washer, 3/32” thick thrust 4 363766 1 washer 5 445642 1 nut, 1-1/2 -12 slotted hex 6...
Page 91: Hr-9016
61 > change from previous revision 9 7 5 3 1 9 3 5 7 11 10 12 13 9 3 5 7 18 1 16 18 19 14 18 17 8 6 4 15 2 hr-9016 item part no. Qty. Description serial numbers/notes 1 440078 3 bolt, carriage 5/16-18 x 3/4” 2 440118 2 bolt, carriage 3/8-16 x 1” 3 443106 3 nut, 5/16-18 hex 4 443109 2 nut, 3/8-16 hex...
Page 92: Hr-9016
62 hr-9016 17.1 tilt steering serial no. All 1 2 3 4 5 7 9 8 6 10 11 12 13 14 15 16 17 18 19 20 21 4 11 11 23 24 25.
Page 93: Hr-9016
63 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5002918 1 actuator, gas spring 2 5002919 1 cable, actuator 3 2811346 1 tower, steering 4 1002800 1 pump, steering see 46.1 339979 5 • adapter, straight 5 2811364 1 steering wheel 6 2811365 1 • cap, steer...
Page 94: Hr-9016
64 a a b 16 6 4 14 15 21 6 4 3 6 25 6 24 4 4 14 14 26 16 22 1 21 20 10 10 20 2 8 7 9 10 5 8 8 23 4 3 13 18 17 10 27 19 11 10 20 13 hr-9016 engine and radiator 18.1 radiator serial no. All 9016-12.
Page 95: Hr-9016
65 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003075 1 radiator firewall 2 1002953 1 radiator 555867 1 • radiator cap 3 400258 12 screw, 3/8-16 x 3/4” hex head 4 446142 22 lockwasher, 3/8 heavy 5 4132213 1 radiator fan shroud 6 452008 10 flat washe...
Page 96: Hr-9016
66 hr-9016 19.1 oil cooler serial no. All 9016-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 2 6 35 8 7 13 15 34 18 28 30 33 35 19.
Page 97: Hr-9016
67 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1002952 1 oil cooler 2 3004113 2 bushing 3 2810633 1 plate, cap mounting 4 3007011 1 bracket, cooler pivot 5 400270 2 screw, 3/8-16 x 2” hex head 6 452008 4 flat washer, 3/8 7 446142 3 lockwasher, 3/8 he...
Page 98: Hr-9016
68 view rotated 90 degrees for clarity 13 24 16 22 24 26 20 8 7 4 9 29 27 15 18 29 10 29 28 22 24 20 25 7 3 2 19 3 21 6 26 26 24 22 20 17 23 14 11 1 12 20 26 24 22 9 5 hr-9016 20.1 air cleaner and muffler serial no. All 9016-16.
Page 99: Hr-9016
69 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 162236 1 clamp 2 3002042 4 screw, m10-1.25 x 22 shcs 3 363485 6 lockwasher, m10 heavy 4 365979 4 bolt, m12-1.25 x 25 5 400404 2 screw, 1/2-13 x 1” hex head 6 4135602 1 bracket, support 7 4135603 1 bracke...
Page 100: Hr-9016
70 1 10 11 2 4 5 3 6 12 9 7 8 25 24 17 23 18 22 15 16 26 13 14 25 24 21 20 19 hr-9016 21.1 remote engine oil filter serial no. All 9016-13.
Page 101: Hr-9016
71 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 450190 2 screw, m8-1.25 x 16 hex head 2 4136120 1 adaptor, oil filter part of engine 3 4137099 1 adaptor, 90°, 3/8-18 x 13/16 4 4133242 1 o ring part of engine 5 4133240 1 plug, oil filter part of engine...
Page 102: Hr-9016
72 26 3 2 23 10 11 24 8 9 28 29 6 9 8 17 14 22 20 25 13 12 28 29 9 8 15 22 5 17 12 13 20 25 16 27 21 13 12 15 17 9 8 7 18 19 1 hr-9016 22.1 engine mounting serial no. All 9016-11.
Page 103: Hr-9016
73 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 – 1 engine and pump assembly see 22.1 2 4136298 1 fan mounting hardware part of engine 3 3008821 1 temperature sender reference u6, see 68.1 4 5 4136286 1 engine mount, right hand 6 4136285 1 engine moun...
Page 104: Hr-9016
74 2 3 5 6 7 8 9 10 12 11 13 14 16 4 15 1 4 16 5 7 14 15 hr-9016 23.1 engine and pump assembly serial no. All 9016-10
Page 105: Hr-9016
75 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 ref 1 kubota engine assembly 1 • engine oil filter 1 • fan belt 1 • fuel filter 2 339989 3 connector, straight thread 3 362263 8 bolt, m10-1.25 x 25 hex head 4 363485 20 lockwasher, m10 heavy 5 400336 8 ...
Page 106: Hr-9016
76 2 3 5 6 7 8 9 10 10 10 12 11 11 11 13 14 14 14 14 14 16 18 4 17 15 15 15 1 hr-9016 tanks 24.1 tank mounting serial no. All.
Page 107: Hr-9016
77 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3006264 1 tank, hydraulic oil 2 3008808 1 cap, breather filler 3 3009203 1 sensor, oil level reference sw11, see 68.1 4 441689 2 carriage bolt, 1/2-13 x 8-1/2” 5 3009236 1 wall, fender 6 3008219 1 bracke...
Page 108: Hr-9016
78 a a b b engine rotated 180 degrees for clarity 1 3 5 8 13 12 14 15 16 17 2 4 7 7 6 9 20 22 22 22 22 23 37 24 24 24 24 24 24 28 29 27 26 18 18 18 18 19 19 11 11 11 10 10 10 10 10 10 10 10 25 25 25 21 30 31 33 34 35 36 32 hr-9016 25.1 fuel tank serial no. All.
Page 109: Hr-9016
79 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 554752 1 fuel line, engnie overflow return cut to 82”, 3/16” i.D. 2 132647 1 fuel shutoff 3 340481 1 cover, sender 4 554748 1 fuel line, tank to pre-filter cut to xx”, 5/16” i.D. 5 554748 1 fuel line, pr...
Page 110: Hr-9016
80 > change from previous revision hr-9016 traction pump 26.1 pump and 4wd valve mounting serial no. All 9016-06 item part no. Qty. Description serial numbers/notes 1 – 1 pump assembly see 27.1 2 4135556 1 4wd valve with oil shuttle see 56.1 3 400406 4 screw, 1/2-13 x 1-1/4” hex head 4 446154 6 lock...
Page 111: Hr-9016
81 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1002927 1 pump, traction 5003034 1 • seal kit 5003432 1 • control kit 5003433 1 • shaft seal kit 5003544 1 • system relief kit 2 1003248 1 pump, double 5003165 1 • seal kit, front section 5003166 1 • sea...
Page 112: Hr-9016
82 hr-9016 lift arms and deck valves 28.1 front lift arms and cylinders serial no. All 9016-09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 3 5 8 8 8 8 9 10 10 10 10 11 11 11 11 15 21 26 27 28 29 30 31 33 33 34 32 35.
Page 113: Hr-9016
83 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1002785 1 r.H. Front lift arm 2 1003900 1 l.H. Front lift arm 3 342033 4 • bushing 4 471214 2 • grease fitting 5 3006490 4 bracket, front deck pivot 6 3007091 1 angle, r.H. Valve mount 7 3007092 1 angle,...
Page 114: Hr-9016
84 hr-9016 29.1 front deck latch serial no. All 9016-05 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 4 6 8 11 2 16 16 17 17 27 27 4 28 29 30 31.
Page 115: Hr-9016
85 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003483 1 brace, stand up 2 365826 2 spacer 3 400430 1 screw, 1/2-13 x 5-1/2” hex head 4 1003277 2 pin, cylinder rod end 5 446154 1 lockwasher, 1/2 heavy 6 443118 3 nut, 1/2-13 hex 7 1003484 1 latch, fro...
Page 116: Hr-9016
86 hr-9016 30.1 side lift arms serial no. All 9016-28 1 / 2 3 4 5 6 7 8 9 10 11 12 13 / 14 15 16 38 39 20 21 / 22 23 / 24 25 26 27 28 29 30 31 32 33 34 35 36 4 5 8 9 9 10 10 12 18 15 19 19 19 29 34 37 34 16 17 40 42 41 43.
Page 117: Hr-9016
87 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1005016 1 pivot, left side arm 2 1005017 1 pivot, right side arm 3 304569 4 • bushing 4 332351 4 • bushing 5 471214 6 • grease fitting 6 3006294 2 plate, side arm pivot 7 3006295 2 plate, side arm pivot ...
Page 118: Hr-9016
88 hr-9016 31.1 side lift cylinders and return canisters serial no. All 9016-29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 8 10 14 12 13 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36.
Page 119: Hr-9016
89 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003371 2 canister, deck return see 51.1 2 1003823 2 pin, canister mount 3 400266 2 screw, 3/8-16 x 1-1/2” hex head 4 446140 2 lockwasher, 3/8 5 443110 4 nut, 3/8-16 hex 6 3009535 2 pin, shear 7 458039 4...
Page 120: Hr-9016
90 > change from previous revision hr-9016 32.1 front deck valves serial no. All 9016-22 item part no. Qty. Description serial numbers/notes 1 4135582 2 valve, deck see 55.1 2 339989 4 adapter, straight 3 441624 1 carriage bolt, 3/8-16 x 1” 4 340070 4 adapter, 90° 5 340065 2 adapter, 90° 6 364945 2 ...
Page 121: Hr-9016
91 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 4135582 2 valve, deck see 55.1 2 339989 2 adapter, straight 3 340070 6 adapter, 90° 4 363030 2 cover, dust 5 365466 2 fitting, diagnostic 6 401028 4 screw, 3/8-16 x 3-1/4” hex head 7 452008 4 flat washer...
Page 122: Hr-9016
92 > change from previous revision 2 3 5 6 7 7 8 8 9 10 4 1 hr-9016 hydraulics and electrical 34.1 side deck valve supply serial no. All 9016-31 item part no. Qty. Description serial numbers/notes 1 400264 2 screw, 3/8-16 x 1-1/4” hex head 2 446142 2 lockwasher, 3/8 heavy 3 443110 2 nut, 3/8-16 hex ...
Page 123: Hr-9016
93 > change from previous revision 7 8 2 3 5 6 7 8 9 10 11 4 1 hr-9016 item part no. Qty. Description serial numbers/notes 1 400264 1 screw, 3/8-16 x 1-1/4” hex head 2 452008 1 flat washer, 3/8 3 446142 1 lockwasher, 3/8 heavy 4 443110 1 nut, 3/8-16 hex 5 1003607 1 hose, pump to left front valve 6 4...
Page 124: Hr-9016
94 > change from previous revision 2 2 3 3 5 6 6 6 7 7 7 7 7 8 9 10 12 11 13 14 4 15 1 hr-9016 36.1 pump supply serial no. All 9016-30 item part no. Qty. Description serial numbers/notes 1 4135240 1 hose, rear pump suction 2 4136342 4 clamp 3 3007775 2 hose, rear pump inlet 4 4135233 1 manifold, rea...
Page 125: Hr-9016
95 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003891 1 return manifold 2 400266 2 screw, 3/8-16 x 1-1/2” hex head 3 452008 2 flat washer, 3/8 4 446140 2 lockwasher, 3/8 5 3007061 1 hose, return 6 3008820 1 clamp, double hose 7 359615 2 clamp, hose ...
Page 126: Hr-9016
96 a b 1 2 t 3 4 to port 1 4wd valve to port 2 4wd valve to port 3 4wd valve to port 4 4wd valve to port a 4wd valve to port b 4wd valve to bottom port right rear wheel motor to top port left rear wheel motor to top port right rear wheel motor to bottom port left rear wheel motor left side 4wd valve...
Page 127: Hr-9016
97 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1002769 2 wheel motor, front 5003641 1 • brake shoe kit 5003642 1 • mechanical control kit 5003643 1 • adjusting system kit 5003651 1 • motor seal kit 2 340074 4 adapter, 90° 3 400410 20 screw, 1/2-13 x ...
Page 128: Hr-9016
98 right rear wheel motor case drain left rear wheel motor case drain left wing deck motors case drain right wing deck motors case drain right front deck valve t port right front wheel motor case drain left front wheel motor case drain front deck motors case drain hr-9016 39.1 return hydraulics seri...
Page 129: Hr-9016
99 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 – 1 return manifold see 37.1 2 1003573 1 hose, pump to return manifold 3 1003575 1 hose, 4wd valve to pump 4 339911 1 o-ring, sae #10 face seal 5 340065 1 adapter, 90° 6 1003604 2 hose, rear wheel motor ...
Page 130: Hr-9016
100 > change from previous revision hr-9016 40.1 4wd hose clamps serial no. All 9016-41 item part no. Qty. Description serial numbers/notes 1 400210 2 screw, 5/16-18 x 5” hex head 2 366114 2 spacer 3 3008792 5 spacer plate 4 3008793 6 clamp, double hose 5 366424 2 clamp, hose 6 452006 3 flat washer,...
Page 131: Hr-9016
101 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340069 1 adapter, 90° 2 340217 1 adapter, tee 3 339963 1 locknut, bulkhead 4 340377 1 adapter, 90° 5 1003878 1 tube, 4wd valve to tee 6 1003605 1 hose, tee to pump 7 1003865 1 tube, lift valve to filter...
Page 132: Hr-9016
102 a c d d f f a b b b c c de e e f a - to steering valve aux port 1003601 right side cylinder base end 1003602 right side cylinder rod end 1003599 left side cylinder base end 1003600 left side cylinder rod end 1003590 front lift cylinder rod end tee 1003593 steering valve aux port hose part number...
Page 133: Hr-9016
103 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003599 1 hose, right side cylinder base end 2 1003600 1 hose, right side cylinder rod end 3 1003601 1 hose, left side cylinder base end 4 1003602 1 hose, left side cylinder rod end 5 340167 1 adapter, ...
Page 134: Hr-9016
104 to lift valve to lift valve to return manifold from pump to steering cylinder aux in out lt rt in out au x lt rt hr-9016 43.1 power steering hoses serial no. All 9016-42 1 2 3 4 5 7 6 8 9 10 11 12 13 3 4 9 10 11.
Page 135: Hr-9016
105 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003876 1 tube, rt hose to rod end hose 2 1003875 1 tube, lt hose to base end hose 3 339961 2 locknut, bulkhead 4 339909 2 o-ring, sae #6 face seal 5 1003606 2 hose, valve to cylinder tubes 6 1003593 1 ...
Page 136: Hr-9016Sw
106 > change from previous revision 1 2 3 4 6 5 8 7 9 11 10 hr-9016sw 44.1 engine compartment clamps serial no. All 9016-43 item part no. Qty. Description serial numbers/notes 1 3000359 2 breaker, circuit-50 amp reference cb1 & cb2, see 68.1 2 364774 2 boot, protective 3 131905 1 solenoid 4 441606 2...
Page 137: Hr-9016
107 > change from previous revision a b c d e f g h i j k l m n o p q a - instrument panel b - oil level, horn and seat relay c - front limit switch and cruise magnet d - front deck valves e - neutral and forward switches f - seat switch and air ride g - parking brake h - right wing deck valve i - r...
Page 138: Hr-9016
108 hr-9016 components 46.1 steering valve part number 1002800 serial no. All tc500-28 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 4 4 4 11 11 39 30 38.
Page 139: Hr-9016
109 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 443108 4 locknut, 5/16-18 center 2 n/s 1 port cover 3 c 1 seal, o-ring 4 c 4 seal, o-ring 5 c 4 seal, o-ring 6 443828 1 nut, 5/8-18 hex jam 7 n/s 4 special bolt 8 n/s 1 port manifold 9 b 3 spring, port ...
Page 140: Hr-9016
110 a a hr-9016 47.1 air suspension part no. 5003625 serial no. All 9016-62 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 7 7 7 22 26 27 27 27 29 30 31 31 31 32 32 32.
Page 141: Hr-9016
111 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 n/s 1 lower housing 2 n/s 1 scissors 3 n/s 1 upper housing 5003627 1 compressor kit 4 n/s 1 • compressor 5 n/s 1 • tie wrap 6 n/s 1 • clamp, compressor 7 n/s 4 • tie wrap 8 n/s 1 • bushing, strain 50036...
Page 142: Hr-9016
112 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003634 1 pad, back 2 5003635 1 pad, seat 3 5003636 1 arm rest, left side 4 5003637 1 arm rest, right side 5 5003690 1 adjuster assembly 6 554390 1 seat switch reference sw2, see 68.1 7 3003928 1 litera...
Page 143: Hr-9016
113 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 5003542 1 seal kit 1 n/s 1 • retaining ring 2 n/s 1 • o-ring, piston 3 n/s 1 • seal, piston 4 n/s 1 • seal, rod 5 n/s 1 • wiper 6 n/s 1 • backup ring, gland 7 n/s 1 • o-ring, gland 8 443126 1 nut, 5/8-11 ...
Page 144: Hr-9016
114 > change from previous revision 16 18 19 20 19 20 hr-9016 50.1 rear wheel motor part number 5003540 serial no. All serial no. All item part no. Qty. Description serial numbers/notes 1 558066 8 screw, torx 2 5002110 1 front retainer 3 558063 1 shaft and bearing kit 4 557624 1 nut, hex 5 557623 1 ...
Page 145: Hr-9016
115 > change from previous revision hr-9016 51.1 deck return canister part number 5003371 item part no. Qty. Description serial numbers/notes 1 ● 1 o-ring 2 ● 1 back up ring 3 ● 1 loaded u-cup 4 ● 1 rod wiper 5 471214 1 grease fitting 6 443132 1 nut, 3/4-16 hex 7 5003428 1 collar assembly ● 5003427 ...
Page 146: Hr-9016
116 hr-9016 52.1 lift valve part number 1001802 serial no. All 9016-48 2 3 4 5 7 17 24 18 19 20 21 14 25 23 1 10 16 15 7 6 14 13 22 12 11 9 8.
Page 147: Hr-9016
117 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 558005 1 plug assembly, relief valve 2 500745 3 plug assembly, port adapter 3 545914 3 spring, lockout 4 ■ 3 poppet assembly 5 500736 3 seat assembly 6 5001599 1 plunger, lockout 7 5001603 2 plunger, lo...
Page 148: Hr-9016
118 > change from previous revision hr-9016 53.1 front lift cylinder part number 3006008 serial no. All 9016-49 item part no. Qty. Description serial numbers/notes 1 ● 1 psp seal 2 ● 2 back up ring 3 ● 1 o-ring 4 ● 1 o-ring 5 ● 1 back up ring 6 ● 1 internal snap ring 7 ● 1 external snap ring 8 ● 1 l...
Page 149: Hr-9016
119 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 ● 1 psp seal 2 ● 2 back up ring 3 ● 1 o-ring 4 ● 1 o-ring 5 ● 1 back up ring 6 ● 1 internal snap ring 7 ● 1 external snap ring 8 ● 1 loaded u-cup 9 ● 1 rod wiper 10 471214 2 grease fitting ● 5003413 1 s...
Page 150: Hr-9016
120 > change from previous revision hr-9016 55.1 deck valve part number 4135582 serial no. All 9016-51 item part no. Qty. Description serial numbers/notes 1 5002911 1 relief valve 5003579 1 • seal kit 2 5002912 1 relief valve 5003554 1 • seal kit 3 3010199 1 plug, sae #6 located opposite diagnostic ...
Page 151: Hr-9016
121 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003342 1 check valve 5003582 1 • seal kit 2 5003344 1 shuttle, hot oil 5003582 1 • seal kit 3 5003346 1 3-way spool 5003583 1 • seal kit 4 5003348 1 solenoid vlave 5003583 1 • seal kit 5 4134530 1 coil...
Page 152: Danger
122 1 2 3 4 5 6 7 8 a b c d e f r cut height bracket hole arm hole wheel mounting wheel mounting f a 3 1 f b 1 1-1/2 f c 2 2 f d 3 2-1/2 f e 4 3 f b 5 3-1/2 f c 6 4 f d 7 4-1/2 f e 8 5 r e 8 5-1/2 arm bracket wheel mounting instructions 1. While roatating wheel, tighten nut until wheel is difficult ...
Page 153: Hr-9016
123 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 3009317 5 decal, caster cut height 2 3009318 2 decal, gage wheel cut height 3 3009319 1 decal, flip up deck 4 366609 2 decal, no step 5 3002502 7 decal, danger left wing right wing front 9016-63 1 1 1 1...
Page 154: Hr-9016
124 hr-9016 58.1 front deck serial no. All 9016-57 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 3 3 4 4 6 9 10 11 11 11 11 11 11 11 11 13 14 15 23.
Page 155: Hr-9016
125 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 1003430 8 hinge assembly 2 400286 12 screw, 3/8-16 x 2-3/4” hex head 3 446142 32 lockwasher, 3/8 hvy 4 444762 32 locknut, 3/8-16 center 5 400264 12 screw, 3/8-16 x 1-1/4” hex hd 6 453011 20 flat washer,...
Page 156: Hr-9016
126 inlet inlet outlet outlet outlet case drain case drain case drain motor orientation front hr-9016 59.1 front deck center section serial no. All 9016-56 1 2 3 5 6 7 9 / 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8 8 8 8 7 7 7 7 7 8 6 15 16 12 12 12 4.
Page 157: Hr-9016
127 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003188 1 deck, front assembly 2 352936 2 • bushing 3 2810069 3 motor, spindle assembly 5003763 1 • seal kit 4 ref 1 serial plate, front deck 5 440124 18 carriage bolt, 3/8-16 x 1-3/4” 6 453011 26 flat ...
Page 158: Hr-9016
128 inlet outlet case drain motor orientation left winglet right winglet front inlet outlet case drain hr-9016 60.1 front deck winglets (right winglet shown) serial no. All 9016-55 1 / 2 8 3 6 7 24 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4 5 6 14 4 6 7.
Page 159: Hr-9016
129 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003186 1 deck, rh winglet 2 5003187 1 deck, lh winglet 3 2810069 2 motor, spindle assembly 5003763 1 • seal kit 4 366613 4 shim 5 440124 12 carriage bolt, 3/8-16 x 1-3/4” 6 453011 24 flat washer, 3/8 7...
Page 160: Hr-9016
130 a a b b c c d d e - to return manifold e hr-9016 61.1 front deck hydraulics serial no. All 9016-58 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 19 20 1 2 2 2 2 2 3 4 4 2 2 7 10 15 15 15 15 16 21 right winglet motor right center motor center motor left center motor left winglet motor 6.
Page 161: Hr-9016
131 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340070 2 adapter, 90° 2 339989 8 adapter, straight 3 340055 2 adapter, 90° 4 340095 3 adapter, tee 5 ref 1 hose, front deck motor case drain see 39.1 6 1003557 2 hose, winglet 7 2810190 2 hose, winglet ...
Page 162: Hr-9016
132 motor orientation left wing right wing front inlet inlet inlet inlet inlet inlet outlet outlet outlet outlet outlet outlet case drain case drain case drain case drain case drain case drain hr-9016 62.1 wing decks right wing shown serial no. All 9016-59 1 / 2 3 5 6 7 30 9 10 11 12 13 14 15 16 17 ...
Page 163: Hr-9016
133 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 5003190 1 deck, right wing 2 5003189 1 deck, left wing 3 2810069 6 motor, spindle assembly 5003763 1 • seal kit 4 ref 2 wing deck serial plate 5 440124 36 carriage bolt, 3/8-16 x 1-3/4” 6 453011 48 flat...
Page 164: Hr-9016
134 right wing deck hydraulics left wing deck hydraulics hr-9016 63.1 wing deck hydraulics serial no. All 9016-60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 2 2 4 14 1 2 2 4 14 17 17 right center motor left outside motor left center motor left inside motor righ...
Page 165: Hr-9016
135 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 340070 4 adapter, 90° 2 339989 8 adapter, straight 3 339972 2 adapter, straight 4 340095 4 adapter, tee 5 1003580 2 hose, outside to center motor 6 1003579 2 hose, inside to center motor 7 2810194 2 hos...
Page 166: Hr-9016
136 > change from previous revision hr-9016 64.1 caster assemblies serial no. All 9016-62 item part no. Qty. Description serial numbers/notes 1 1004276 8 yoke, 11” tire wing decks only 1 1004275 2 yoke, 13” tire front deck only 2 1004277 10 tube, yoke pivot 3 363539 2 • bushing 4 471214 1 • grease f...
Page 167: Hr-9016
137 > change from previous revision hr-9016 item part no. Qty. Description serial numbers/notes 1 550346 1 tire, 11 x 4-5 smooth 1004023 only 1 5003200 1 tire, 13 x 6.5-6 multi rib 1004024 only 2 5003196 1 wheel 1004023 only 2 5003201 1 wheel 1004024 only 3 5003197 2 grease seal 4 5003198 2 bearing ...
Page 168: Hr-9016
138 hr-9016 66.1 gage wheels and latch serial no. All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 13 2 6 17 9016-63 8 18 / 19 20 21 22.
Page 169: Hr-9016
139 > change from previous revision item part no. Qty. Description serial numbers/notes 1 461495 1 clevis pin, 1/2 x 2-1/2” 2 460028 2 cotter pin, 1/8 x 1” 3 1003423 2 yoke, gage wheel 4 3007442 2 spacer, arm pivot 5 3004113 4 bushing 6 441690 4 carriage bolt, 1/2-13 x 7” 7 446152 2 lockwasher, 1/2 ...
Page 170: Hr-9016
140 4387 psi 4387 psi 313 psi 2.81 ci tow valve a cp t t p b a d d t p b a d d t p b a d d t p b a d d b traction pump a c b d e f g h j k l m 25 psi 25 psi 10 micron 10 micron 25 psi crack bypass 10 micron air 2.9 psi 30 psi crack bypass return filter charge filter left front deck valve right wing ...
Page 171: Hr-9016
141 > change from previous revision hr-9016 15.56 ci 15.56 ci front wheel motors 4wd valve rear wheel motors 12.5 ci .031 12.5 ci 2 1 3 4 a da b t cp dc db a c b d e f g h j k l m steering unit lift valve backpressure valve left wing cylinder right front cylinder left front cylinder right wing cylin...
Page 172: Hr-9016
142 f9 3-3 vt/ye vt/ye vt/ye k12 1 2 sw5 dg/rd dg/og dg/og dg/wh dg/wh dg/wh dg/wh dg/wh sol5 sol1 wh/bu or/bu k8 3-4 2-7 2-6 a a b b sw7 sw6 sw18 sw19 gy/wh gy/ye gy/ye wh/vt wh/vt wh/vt wh/vt gy/ye gy/ye gy/ye gy/ye gy/ye db/ye db/ye ye/rd ye/rd f5 1-7 key-x key-y 1-1 ye/bk ye/bk gy/rd gy/rd or or...
Page 173: Hr-9016
143 f8 wh/rd 4-8 rd/ye wh/rd u12 + pm - bk 2 1 tn/gn tn/gn ye/bk ye/bk tn/gn tn/gn tn/gn f10 dg/ye dg/ye dg/ye ye/bu ye/bu rd/ye gy/rd ye/bk rd/ye gy/rd ye/bk rd/ye rd/ye 2 3 wh/bk 3-5 wh/bk ye/bk a-1 b-2 b-2 a-1 vt/wh sw10 gy/bk 3-6 sw13 sw12 d4 1 2 3 wh/bk pk/wh sol7 sol6 3-7 sw4 2-3 bn/gn k13 k9 ...
Page 174: Hr-9016
144 1-5 vt 2 1 u6 i g g s pk 2-8 4-12 4-10 4-10 4-9 pk u4 bk bk bk bk ye 4-6 d2 1-6 wh/bn wh/bn 2-11 sw17 bk + - ye lb/bk 1 2 3 bk sw11 sw14 bu 2-1 bu + - bk sw15 + - 4-2 1-2 bn bn + - bk sw16 bu wh/bn 604-ye or/bk u9 u10 u3 wh/bn 2 u8 1 or/bk f6 eng f glow a bat e chrg b f bn gy/rd lb/bk or/bk bu y...
Page 175: Hr-9016
145 hr-9016 item reference illustration part number description serial numbers/notes b1 see 16.1 4108140 battery cb1 see 44.1 3000359 50 amp circuit breaker - main cb-2 see 44.1 3000359 50 amp circuit breaker - pre heat d1 see 6.1 555846 interlock system diode d2 see 6.1 555846 test diode d3 see 6.1...
Page 176: Hr-9016
146 hr-9016 sol7 see 56.1 4134532 4wd reverse solenoid coil included in 1002977 4wd valve sol8 see 55.1 4134530 center mow solenoid 2 coil included in 1004337 deck valve sw1 see 6.1 2810269 ignition switch sw2 see 48.1 554390 seat switch sw3 see 6.1 2721505 pto switch sw4 see 31.1 3007392 left wing ...
Page 177: Fluids And Compounds
147 fluids and compounds * refer to the operator’s manual or the parts & maintenance manual for the correct hydraulic oil requirements for your machine. Textron golf, turf & specialty products offers a high usage parts catalog illustrating commonly used parts through easy to read line drawings. See ...
Page 178: Hr-9016
148 x w w w x w x w w-x o-ring face seal size o-ring boss dash size w-x o-ring face seal size o-ring boss dash size w-x o-ring face seal size w-x o-ring face seal size o-ring face seal size w-x o-ring face seal size o-ring face seal size o-ring face seal size w-x o-ring face seal size o-ring face se...
Page 179: Hr-9016
149 > change from previous revision hr-9016 adapter part number. Dash size adapter type (w) o-ring (x) o-ring (y) o-ring (z) o-ring 339972 4-4 straight adapter 339908 339896 339974 4-6 straight adapter 339908 339897 339979 6-6 straight adapter 339909 339897 339984 8-8 straight adapter 339910 339898 ...
Page 180: Index
150 index 1001802.......................47 1002679.......................43 1002769.......................97 1002785.......................83 1002800.......................63 1002885.......................87 1002886.......................87 1002889.................55 , 57 1002893.......................
Page 181: Index
151 index 3007369 .................... 127 3007374 .................... 127 3007376 .................... 129 3007392 .... 49 , 53 , 83 , 89 3007442 .................... 139 3007468 ...................... 83 3007674 ...................... 67 3007678 .................... 125 3007679 .....................
Page 182: Index
152 index 4108140.......................61 4116910.......................43 4122243.......................33 4122244.......................33 4124692.......................33 4124759.......................33 4125771.......................33 4131870.................55 , 57 4132013.......................
Page 184
Textron golf, turf & specialty products po box 7708, charlotte, nc 28241-7708 www.Ttcsp.Com equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed b...