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  4. HR-9016 Turbo
  5. Safety, Operation & Maintenance Manual

Jacobsen HR-9016 Turbo Safety, Operation & Maintenance Manual - Caution

Summary of HR-9016 Turbo

  • Page 1

    Safety, operation, & maintenance manual warning warning: if incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and must read the entire manual before attempting to set up, operate, adjust, or ser...

  • Page 2

    1 contentscontents en-1 1contentscontents introduction 2.1 important .............................................................................2 2.2 product identification...........................................................3 2.3 serial numbers .................................................

  • Page 3

    Introduction 2 en-2 2introduction 2.1 important ______________________________________________________________ the jacobsen hr9016t with a diesel engine is a self propelled rotary mower. The hydraulic systems are for the traction drive, steering, lift - lower and the cutting unit drive. If you follo...

  • Page 4

    2 introduction en-3 2.2 product identification_________________________________________________ mower serial number plate a gross weight (kg) b engine power (kw) c date code d product number and serial number location of mower serial number plate the serial number plate (a) is found on the left side...

  • Page 5

    Introduction 2 en-4 2.4 guidelines for the disposal of scrap products _______________________ 2.4.1 during service life _____________________________________________________ the used oil, oil filters and engine coolant are hazardous materials. Follow the recommended procedures for their safe removal...

  • Page 6: Warning

    3 safety en-5 3safety 3.1 how to operate safely ______________________________________________________ 3.1.1 safe operation a read the operator’s manual and other training material. If the operator or technician can not read this manual, the owner is responsible to describe this material to the oper...

  • Page 7

    Safety 3 en-6 3.1.3 operation a never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. B never carry passengers. Keep other persons or animals away from the mower. C disengage all drives and engage the pa...

  • Page 8

    3 safety en-7 3.1.4 rops a the rops is a safety device. Keep the rops in the vertical and locked position. Always use the seat belt when you operate the mower. Make sure the seat belt can be released quickly in an emergency. B only operate the mower with the rops in the folded position on flat and l...

  • Page 9

    Safety 3 en-8 g disconnect the battery before you service the mower. Always disconnect the negative battery cable before the positive battery cable. Always connect the positive battery cable before the negative battery cable. H charge the battery in an area with good airflow. The battery can release...

  • Page 10: Warning

    3 safety en-9 3.1.8 important safety notes _______________________________________________ this safety alert symbol gives a warning of possible hazards. Danger - indicates a dangerous condition that will cause death or injury unless it is prevented. Warning - indicates a dangerous condition that can...

  • Page 11

    Specifications 4 en-10 4specifications 4.1 engine specifications __________________________________________________ hr9016t make kubota model v3800-dicr-t-e4b type four cycle, liquid cooled, diesel number of cylinders 4 bore and stroke 3.94 in. (10 cm) x 4.72 in. (120 cm) total displacement 230.0 in...

  • Page 12

    4 specifications en-11 4.2 dimensions and weights ________________________________________________ hr9016t a - width of cut 192 inch (487.7 cm) b - maximum width 198 inch (502.9 cm) c - transport width 95 inch (241.3 cm) d - height (wing decks raised) 96 inch (243.8 cm) e - height top of rops 91 inc...

  • Page 13

    Specifications 4 en-12 k l d b a p p n c j h m e g.

  • Page 14

    4 specifications en-13 4.3 mower specification ___________________________________________________ battery: 12v, 600 cca, group bci 24 service brake: dynamic braking through the traction circuit parking brake: integrated in wheel motor, hydraulic release fuel tank: 35 u.S. Gallons (132.5 l) hydrauli...

  • Page 15

    Specifications 4 en-14 4.5 vibration level_________________________________________________________ the mower was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutt...

  • Page 16

    4 specifications en-15 4.7 slopes _________________________________________________________________ do not use on slopes greater than tbd°. The 18.6° slope was calculated with static stability measurements according to the requirements of bs en iso 5395-3. 4.8 cutting unit specification ____________...

  • Page 17

    Specifications 4 en-16 4.10 accessories____________________________________________________________ 4.10.1 canopy / sun shade ____________________________________________________ product number 68127 4.10.2 hood locking latch ___________________________________________________ kit number 1004049 4.1...

  • Page 18

    4 specifications en-17 4.10.6 light kit _______________________________________________________________ light harness kit 4312306 road light kit 78736 work light kit 78737 4.10.7 carefree tire kit ______________________________________________________ carefree tire kit 2811453 (11 x 4” tires only) 4...

  • Page 19

    Specifications 4 en-18 4.12 declaration of conformity ____________________________________________ declaration of conformity ▪ ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ ▪ prohlÁŠenÍ o shodĚ ▪ overensstemmelseserklÆring ▪ conformiteitsverklaring ▪ vastavusdeklaratsioon ▪ vaatimustenmukaisuusvakuutus ▪ declaration d...

  • Page 20

    4 specifications en-19 conformity assessment procedure (noise) ▪ Оценка за съответствие на процедурата (Шум) ▪ postup hodnocení plnění podmínek (hluk) ▪ procedure for overensstemmelsesvurdering (støj) ▪ procedure van de conformiteitsbeoordeling (geluid) ▪ vastavushindamismenetlus (müra) ▪ vaatimuste...

  • Page 21

    Specifications 4 en-20 signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the community. Подпис на човека, упълномощен да състави декларацията от имет...

  • Page 22

    5 decals en-21 5decals 5.1 safety decals _________________________________________________________ understand the purpose of these decals. The decals are important to the safe operation of the mower. Replace the damaged decals immediately. Danger injury or death can occur from contact with the blade...

  • Page 23: Warning

    Decals 5 en-22 warning to prevent injury, do not touch the muffler or muffler shield. The muffler temperatures can be more than 150° f (66° c). Warning read the manual before you use the mower. Engage the transport pins with wing arms in lifted position for transport, storage or maintenance. Warning...

  • Page 24

    5 decals en-23 warning read the manual for service instructions. • the wing arm canister is a stored-energy device. To prevent injury, do not disassemble the canister. • open the tow valve before you tow the mower. Do not tow the mower at more than 2 mph (3.2 kph). • the radiator contains a 50/50 mi...

  • Page 25: Brake

    Decals 5 en-24 5.2 instruction decals ____________________________________________________ traction pedal operation steering assist pedal decal patent decal guaranteed sound power level 3008521 brake 360053 manufactured under one or more of the following u.S. Patents: 5309699; 5915496; 6,046,530 633...

  • Page 26

    5 decals en-25 height of cut decals cut height 1 1-1/2 2 2-1/2 3 3-1/2 4 2-1/2 4 4-1/2 5 5-1/2 mount location lower lower lower lower lower middle middle middle middle middle upper upper upper upper upper number of spacers under mount 0 1 2 3 1 2 3 0 0 1 2 3 mount spacers under mount thrust washer a...

  • Page 27

    Decals 5 en-26 warning 1. Read the manual. To not allow operators without training to use the mower. 2. Keep the shields in position and tighten all hardware. 3. Before you clean, adjust or repair the mower, disengage all drives, engage the parking brake, stop the engine and remove the key. 4. Keep ...

  • Page 28

    5 decals en-27.

  • Page 29

    Controls 6 en-28 6controls 6.1 operator compartment ________________________________________________ 6.2 6.3 6.4 6.7 6.6 6.5.

  • Page 30

    6 controls en-29 6.2 control panel _________________________________________________________ p e f 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 6.2.12 6.2.13 6.2.14 6.2.15 6.2.16 6.2.17 6.2.19 6.2.18.

  • Page 31: Notice

    Controls 6 en-30 6.2.1 ignition switch _________________________________________________________ the ignition switch has three positions, off, run and start. In the run position, the controller program is active and input and output circuits are monitored. 6.2.2 4wd reverse switch __________________...

  • Page 32: Notice

    6 controls en-31 6.2.4 cruise control switch_________________________________________________ the cruise control system is an optional kit. The cruise control switch controls the operation of the cruise control system. To engage the cruise control, move the switch to the center position. Press the t...

  • Page 33: Notice

    Controls 6 en-32 6.2.7 pto switch _____________________________________________________________ the pto switch is a 2-position knob type switch to engage and to disengage the mowers. The pto switch must be in the off (down) position to start the engine. Pull on the red knob to move the switch to the...

  • Page 34: Warning

    6 controls en-33 6.2.11 combination gauge____________________________________________________ the combination gauge shows the hours of operation, the level of fuel and has six indicator lights to indicate the mower conditions. The hour meter in the center of the gauge shows the hours of operation of...

  • Page 35

    Controls 6 en-34 the red parking brake light indicates that the parking brake is engaged. Do not press the traction pedal with the light illuminated. The red battery light indicates that the battery voltage was less than 11.5 volts for one minute. Return the mower to the service area. Inspect the ba...

  • Page 36: Notice

    6 controls en-35 6.2.14 front deck lever _____________________________________________________ the front deck lever lifts and lowers the front deck. Press and release the lever until the front deck has lowered to the ground. If the pto switch and the 4wd switch are in the on position, the front deck...

  • Page 37: Notice

    Controls 6 en-36 6.2.17 weight transfer knob _________________________________________________ the weight transfer knob adjusts the weight of the cutting units to increase or decrease the mower traction. When you adjust the weight transfer knob, the lower time of the cutting units will change and in...

  • Page 38: Notice

    6 controls en-37 6.3 traction pedal _________________________________________________________ the traction pedal controls the movement of the mower. Press the front of the pedal to move in the forward direction. Press the rear part of the pedal to move in the reverse direction. When traction pedal i...

  • Page 39: Caution

    Controls 6 en-38 6.5 steering wheel tilt adjustment _______________________________________ the steering wheel angle is adjustable. Lift the lever and move the steering wheel backward or forward to get the correct setting. Release the lever to set the position of the steering wheel. 6.6 parking brak...

  • Page 40: Caution

    7 operation en-39 7operation 7.1 daily inspection________________________________________________________ do a visual inspection of the mower. Look for indications of wear or loose hardware. Look for any components that are not included on the mower or damaged components. Check for fuel and oil leak...

  • Page 41: Warning

    Operation 7 en-40 7.2 interlock system ______________________________________________________ the interlock system prevents the engine to start unless the parking brake is engaged, the traction pedal is in the neutral position and the pto switch is in the off (down) position. The system stops the en...

  • Page 42: Warning

    7 operation en-41 7.3 operating procedure __________________________________________________ 1. Always start the engine with the operator in the seat, never while next to the mower. Never start the engine with persons near the mower. 2. Never operate the engine without enough ventilation or in an en...

  • Page 43: Notice

    Operation 7 en-42 7.4 starting the engine ____________________________________________________ start the engine with the operator in the seat, the pto switch in the off position and the parking brake engaged. Remove your foot from the traction pedal. Always wear the seat belt. Set the throttle lever...

  • Page 44: Notice

    7 operation en-43 7.6 driving _________________________________________________________________ read and follow all safety instructions contained in this manual when you drive the mower. When you operate in the reverse direction, look behind you to make sure you have a clear path. Important: equipme...

  • Page 45: Warning

    Operation 7 en-44 7.8 mowing speed __________________________________________________________ the cutting quality is improved at speeds lower than the transport speed of the mower. A mow speed of 6 to 7 mph (10 to 11 km/hr) is set at the factory and is correct for most conditions. The local turf con...

  • Page 46: Warning

    7 operation en-45 7.10 mowing on slopes______________________________________________________ the mower is made to have good traction and to have good balance. Operate the mower with caution when you drive on a gradient. If you drive on wet grass, the traction and steering control of the mower is de...

  • Page 47

    Operation 7 en-46 how to calculate a slope: tools required: level (a), either 1 yard, or 1 meter long. Tape measure (b). Use the level (a) and position it horizontally to measure the distance (c) with tape measure (b). Use the chart to calculate the slope angle or the percentage grade of the slope (...

  • Page 48: Notice

    7 operation en-47 7.11 towing the mower _____________________________________________________ if the mower has a problem and can not drive to the service area, open the bypass valve and load the mower on a trailer. If a trailer is not available, tow the mower at a slow speed for short distances. Be ...

  • Page 49

    Maintenance and lubrication charts 8 en-48 8maintenance and lubrication charts 8.1 maintenance chart mower service interval chart interval item section first 50 hours • replace engine oil • replace engine oil filter • replace hydraulic oil filter • check steering system • check electrical wiring • c...

  • Page 50

    8 maintenance and lubrication charts en-49 8.2 lubrication chart _____________________________________________________ 8.3 fluid requirements ____________________________________________________ fluid requirements quantity type engine oil with filter 12 quart (11.35 liter) 10w-30 api classification ...

  • Page 51: Warning

    Maintenance 9 en-50 9maintenance 9.1 general precautions ________________________________________________________ a qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your jacobsen dealer. Inspect the equipment according to the mainte...

  • Page 52: Caution

    9 maintenance en-51 9.3 engine oil ______________________________________________________________ check engine oil level check the engine oil level before you start the engine or at least five minutes after you stop the engine. A park the mower on a level surface. B remove the dipstick, clean the di...

  • Page 53: Warning

    Maintenance 9 en-52 9.4 engine air filter _______________________________________________________ check the service indicator each day. If the red band become visible in the window, replace the filter elements. Do not remove the elements to inspect or clean. Removal of the filter that is not necessa...

  • Page 54: Caution

    9 maintenance en-53 9.6 fuel system ____________________________________________________________ water separator if the water is not removed from the fuel, damage to the fuel-injection system can occur. Every 100 hours, drain the water from the water separator. A stop the engine. B open the drain va...

  • Page 55: Caution

    Maintenance 9 en-54 9.7 battery ________________________________________________________________ before you service the battery, make sure the ignition switch is in the off position and the key is removed. Tighten the battery cables on the battery terminals, to prevent corrosion, apply a layer of si...

  • Page 56: Warning

    9 maintenance en-55 9.8 charge the battery __________________________________________________________ read the battery charger manual for specified instructions on the operation of the charger. When possible, remove the battery from the mower before you charge the battery. If the battery is not seal...

  • Page 57: Warning

    Maintenance 9 en-56 9.10 diesel particulate filter ______________________________________________ during the operation of the mower, the level of particle material will increase in the diesel particulate filter (dpf) system. The periodic regen of the dpf system is needed to remove particle material....

  • Page 58: Warning

    9 maintenance en-57 9.11 hydraulic hoses ______________________________________________________________ always lower the cutting units to the ground, disengage all drives, engage parking brake, stop the engine and remove the key before you inspect or disconnect hydraulic lines or hoses. Check visibl...

  • Page 59: Notice

    Maintenance 9 en-58 9.12 hydraulic fluid ________________________________________________________ drain and replace the hydraulic oil if one of the following occur. • component failure • water or foam is in the hydraulic fluid • the hydraulic fluid has a rancid odor (indication of high heat) • when ...

  • Page 60: Caution

    9 maintenance en-59 9.14 tires ___________________________________________________________________ keep the tires correctly inflated to increase tire life. Inspect the tread wear. Check the tire pressure each day, while the tires are cool. Use an accurate low-pressure tire gauge. Keep tires inflated...

  • Page 61: Warning

    Maintenance 9 en-60 9.17 radiator _______________________________________________________________ check coolant level each day. The radiator must be full and the recovery bottle must be at the cold mark. Drain and fill the cooling system each year. Empty and clean the recovery bottle. Mix clean wate...

  • Page 62: Caution

    9 maintenance en-61 9.18 inspecting blades _____________________________________________________ every 50 hours of operation or when the cutting unit is removed from the mower, carefully inspect the blades to make sure the blades are in good condition. Replace any blade that has bends, grooves or cr...

  • Page 63: Caution

    Maintenance 9 en-62 9.20 electrical system ____________________________________________________________ general precautions to decrease electrical problems are - • make sure that all the connections are clean and correctly fastened. • check the interlock system, fuses and circuit breakers at normal ...

  • Page 64

    9 maintenance en-63 15 15 5 5 15 5 5 5 15 5 5 5 20 20 20 20 kyi ky a ky s bk1 ky15 ky16 ky17 ky18 bk2 nt1 nt2 nt3 m-l m-c m-r crs 4wd dpf lts f4 f8 f12 f3 f7 f11 f2 f6 f10 f1 f5 f9 f18 ● f17 ● f16 ● f15 ● k22 ● k14 k13 k12 k11 k10 bottom of control panel top of hydraulic tank k9 k8 k7 k6 k5 k4 k3 k2...

  • Page 65: Notice

    Maintenance 9 en-64 9.21 care and cleaning _____________________________________________________ clean the mower and cutting units after each use. To prevent damage to the engine, do not wash the mower with the engine in operation. When possible, clean the mower with compressed air. Use compressed a...

  • Page 66: Caution

    9 maintenance en-65 9.22 mower storage ________________________________________________________ general • clean the mower and lubricate. Repair and paint damaged or open metal. • inspect the mower, tighten all hardware, replace worn or damaged components. • drain and fill the radiator. • clean the t...

  • Page 67: Warning

    Adjustments 10 en-66 10adjustments 10.1 general precautions ________________________________________________________ a qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your jacobsen dealer. Inspect the equipment according to the mai...

  • Page 68

    10 adjustments en-67 10.3 belt adjustment _______________________________________________________ inspect and adjust a new belt after the first ten hours of operation. Check the belt every 100 hours after the first 10 hours. Alternator belt adjust the alternator position so that the belt moves 1/4 t...

  • Page 69: Warning

    Adjustments 10 en-68 10.4 neutral adjustment ___________________________________________________ the neutral adjustment is set at the factory on all new mowers and replacement pumps. Additional adjustment is not necessary unless the pump was disassembled for repair or service. Neutral adjustment is ...

  • Page 70

    10 adjustments en-69 10.6 neutral switch adjustment ___________________________________________ the neutral switch is part of the interlock system. The switch prevents the mower to start unless the traction pedal in the neutral position. If the neutral switch is not adjusted, the mower will not star...

  • Page 71: Warning

    Adjustments 10 en-70 10.9 parking brake adjustment _____________________________________________ check the parking brake and steering-assist pedals each week. Check the brake cables, the cable linkage and pivots to make sure the brakes operate correctly. Replace the worn or damaged components immedi...

  • Page 72: Warning

    10 adjustments en-71 10.11 steering stop adjustment _____________________________________________ the steering toe-in must be adjusted before you adjust the stop bolts. When the toe-in is adjusted, stop bolts must be adjusted. Loosen the jam nuts on both sides of the axle. Turn the studs out as far ...

  • Page 73: Notice

    Adjustments 10 en-72 10.13 height of cut ___________________________________________________________ the height of cut for the cutting unit is adjusted from 1 to 5-1/2 inch (2.5-14 cm) in 1/2 inch (1.3 cm) steps. The height of cut result can be different from the heights given because of the conditi...

  • Page 74

    10 adjustments en-73 caster wheel chart gauge wheel chart (front deck only) height of cut 1/2 inch (1.3 cm) spacers below deck housing 1/2 inch (1.3 cm) spacers above deck housing caster pivot mounting location 1 inch (2.5 cm) 0 3 lower position holes 1-1/2 inch (3.8 cm) 1 2 lower position holes 2 i...

  • Page 75

    Adjustments 10 en-74 e f r a b c d 1 2 3 4 5 6 7 8 height of cut bracket gauge wheel arm upper position holes 4 to 5-1/2 inch (10.2 to 14 cm) center position holes 2-1/2 to 4 inch (6.3 to 10.2 cm) lower position holes 1 to 2-1/2 inch (2.5 to 6.3 mm) caster yoke 1/2 inch (1.3 cm) spacer 1/16 inch (0....

  • Page 76

    10 adjustments en-75 10.14 deck level adjustment ________________________________________________ when the cutting unit or caster wheels were removed for service, check the blade height. The blade height of all cutting unit blades must be adjusted to less than 1/8 inch (0.32 mm) of the other blades....

  • Page 77

    Adjustments 10 en-76 a a b b c c c c shim shim plastic plate support arm stop bracket pivot block 1/8 inch (0.32cm) spacer 1/8 inch (0.32cm) spacer 1/16 inch (0.16cm) spacer support bracket.

  • Page 78

    10 adjustments en-77 10.15 limit switch adjustment _______________________________________________ the limit switches control the point that the cutting unit blades start or stop. The limit switches are found on the mower frame near the lift arms. When the deck is lowered, the limit switch contacts ...

  • Page 79: Notice

    Adjustments 10 en-78 10.16 torque specification ___________________________________________________ jacobsen uses grade 5 (inch) and grade 8.8 (metric) plated bolts, unless a note is given. Always check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value...

  • Page 80

    11 problem solving en-79 11problem solving 11.1 general________________________________________________________________ the problem solution chart lists basic problems that can occur during start and operation of the mower. For complete information about the hydraulic and electrical systems, contact...

  • Page 81

    Problem solving 11 en-80 11.2 mower relays __________________________________________________________ relay description function kyi / k1 key switch “i” when the pto switch is in the off position, the parking brake and neutral switches are closed, the relay supplies power to the kys/k3 relay. Kya / ...

  • Page 82: Notice

    11 problem solving en-81 11.2.1 controllers __________________________________________________________ the mower’s electrical system is monitored and controlled by the controller found beneath the operator. The mower engine is monitored and controlled by the engine controller found on the right side...

  • Page 83

    Quality of cut 12 en-82 12quality of cut 12.1 quality of cut problem solving________________________________________ make a “test cut” to check the performance of the mower before you start the repairs. This area must have turf conditions that are known and do not change across the area. This type o...

  • Page 84

    12 quality of cut en-83 12.3 step cutting ___________________________________________________________ note: arrow indicates direction of travel. Step cutting occurs when grass is cut higher on one side of a cutting unit than the other side. Step cutting can occur when one cutting unit is higher than...

  • Page 85

    Quality of cut 12 en-84 12.4 scalping _______________________________________________________________ note: arrow indicates direction of travel. Scalping is a condition in which areas of grass are cut shorter than the adjacent areas. The area can be light green or brown. A low hoc setting or turf th...

  • Page 86

    12 quality of cut en-85 12.5 stragglers ____________________________________________________________ note: arrow indicates direction of travel. Stragglers are separated blades of grass the are not cut, or are cut incorrectly. Probable cause remedy edge of the cutting blade(s) are not sharp. Sharpen ...

  • Page 87

    Quality of cut 12 en-86 12.6 streaks ________________________________________________________________ note: arrow indicates direction of travel. A streak is a line of grass that is not cut. The cause of a streak can be a damaged blade. Probable cause remedy damaged blade(s). Replace the blade(s). Se...

  • Page 88

    12 quality of cut en-87 12.7 windrowing ____________________________________________________________ note: arrow indicates direction of travel. Windrowing is the deposit of clippings increased at one end of cutting unit(s) or between cutting units. Windrowing can make a line in the direction of trav...

  • Page 89

    Quality of cut 12 en-88 12.8 mismatched cutting units ______________________________________________ note: arrow indicates direction of travel. Mismatched cutting units is a pattern of different cutting heights, that gives the grass a stepped cut appearance. This appearance is normally because of a ...

  • Page 90

    13 notes en-89 13notes.

  • Page 91

    Notes 13 en-90

  • Page 92

    Jacobsen, a textron company 11108 quality drive, charlotte, nc 28273 www.Jacobsen.Com 800-848-1636 when performance matters. ™ equipment from jacobsen is built to exacting standards ensured by iso 9001 and iso 14001 registration at all of our manufacturing locations. A worldwide dealer network and f...