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- Owner's Manual
Jeep Jeep Wrangler Owner's Manual - Assembly
18
Assembly
• Turn the vehicle on its side.
• Insert two #10 x
1
/
2
" screws into the holes in the
underside of each rear wheel well, through the vehicle
body and into the ends of the sport bar.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
Rear of
Vehicle
36
37
Bottom View
• Fit the sport bar assembly into the holes in the
vehicle body.
• Push down firmly on a sport bar support while pulling
up on the side fender to fit the sport bar into the
vehicle body.
• Repeat this procedure on the other side of the
vehicle body.
Side
Fender
PULL
HERE
PUSH
HERE
35
Rear Bumper
Support
Tabs
• Turn the vehicle upright.
• Face the rear of the vehicle.
• Fit the lower rail on the rear bumper over the rear
bumper supports.
• Gently bend the tabs at the bottom of the rear bumper
under the vehicle.
Rear Bumper
Lower Rail
• Fit the light covers to the lights on the sport bar, as shown.
• Insert a #10 x
1
/
2
" screw through the light cover and into
the light. Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
Light
Cover
Light
Cover
Lights
34
Summary of Jeep Wrangler
Page 1
Please read this manual and save it with your original sales receipt. Tools needed for assembly: phillips screwdriver, hammer, pliers and safety scissors (tools not included). Use only with a power wheels ® 12 volt lead-acid rechargeable battery and power wheels ® 12 volt charger with type “12v” con...
Page 2: Table of Contents
2 table of contents important information a important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 b warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3: Caution
3 caution • in the unassembled state, this package contains small parts. Adult assembly is required. • use the charger in dry locations only. Warning • prevent injuries and deaths • direct adult supervision required • keep children within safe riding areas. These areas must be: - away from swimming ...
Page 4: Parts
4 windshield sport bar vehicle body dash with sound unit hood with shovel seat sport bar support - 2 parts c • if you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • please identify all parts before asse...
Page 5: Parts
5 parts water cannon not shown: label sheet steering column rear bumper steering wheel steering wheel cap gas cap short seat belt strap - 2 taillight housing set taillight lens set 12 volt charger long seat belt strap lens guard - 2 headlight lens - 2 battery clamp unit winch 12 volt battery light c...
Page 6: Parts
6 parts hood latch – 2 key assembly wire clip - 2 #8 x 1" screw – 9 #10 x 1" screw – 9 all fasteners shown actual size * for your convenience, an extra .354 cap nut, #8 x 1", #10 x 1 / 2 ", #10 x 1" and #8 x 3 / 4 " fasteners have been included. #8 - 32 x 1.625" screw – 2 #10- 32 x 1" screw – 2 #10 ...
Page 7: Parts Diagram
7 1 vehicle body 1 2 steering column 1 3 .354 cap nut 2 4 hood latch 2 5 12 volt battery 1 6 battery clamp unit 1 7 12 volt charger 1 8 taillight lens 2 9 taillight housing 2 10 #8 x 1" screw 9 11 gas cap 1 12 dash with sound unit 1 13 #10 x 1" screw 9 no. Part quantity no. Part quantity no. Part qu...
Page 8: Battery Charging
8 about thermal fuses your power wheels ® 12 volt battery is equipped with a built-in thermal fuse. The thermal fuse is a self-resetting safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse ha...
Page 9: Warning
9 children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. Warning batter...
Page 10: Assembly
10 assembly dash • replace the sound unit into the dash. • replace the three #8 x 3 / 4 " screws into the sound unit. Tighten the screws with a phillips screwdriver. Do not over-tighten. Sound unit 3 • insert three “aa” (lr6) alkaline batteries, as indicated inside the battery compartment. • to repl...
Page 11: Assembly
11 assembly battery clamp unit dash dash light wire important! The battery clamp unit must be assembled to the dash before assembling the dash to the vehicle body. • fit the battery clamp unit into the dash so that the clamp fits into the grooves in the dash. Make sure the battery clamp unit is flus...
Page 12: Assembly
12 assembly 2 1 battery compartment dash • position the dash on the vehicle body. • make sure the motor connector is through the groove in the dash. • insert a #10 x 1 / 2 " screw through each of the two corner dash tabs nearest to the passenger compartment . • insert a #10 x 1" screw through the tw...
Page 13: Assembly
13 proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • wash your hands before applying the labels. • before applying the labels, wipe the surface of the vehicle and radio with a clean, dry cloth to remove any dust o...
Page 14: Assembly
14 • fit the wide notch in the side of a headlight lens under the wide tab on a lens guard. • press firmly on the inside of the headlight lens to snap it into the lens guard. • repeat this procedure to assemble the other headlight lens to the remaining lens guard. Lens wide notch wide tab lens guard...
Page 15: Assembly
15 assembly hood tabs • position the hood over the front of the vehicle body as shown. • insert the tabs on the hood into the slots in the vehicle body. • close the hood. Slot slot 22 brush guard winch 23 • fit the winch against the brush guard. • insert two #10 x 1" screws through the winch and int...
Page 16: Assembly
16 • turn the seat upside down. • insert the fastener end of a short seat belt strap through the slot near the outer edge of the seat. Make sure the side of the seat belt with the fastener faces the outer edge of the seat. • pull the short seat belt strap completely through the slot until the last t...
Page 17: Assembly
Inside edge of sport bar support assembly 32 • fit a sport bar support to one side of the sport bar. • insert a #8 - 32 x 1.625" screw through the sport bar support, the sport bar and out through the sport bar support. • fit a lock nut to the end of the screw. • while holding the lock nut with the p...
Page 18: Assembly
18 assembly • turn the vehicle on its side. • insert two #10 x 1 / 2 " screws into the holes in the underside of each rear wheel well, through the vehicle body and into the ends of the sport bar. • tighten the screws with a phillips screwdriver. Do not over-tighten. Rear of vehicle 36 37 bottom view...
Page 19: Assembly
19 assembly • position the gas cap so that its tether points down. • snap the gas cap into the hole under the right taillight. Gas cap tether 40 taillight lens taillight housing rear bumper light plate • lift the rear of the vehicle. • align the holes in the rear bumper tabs with the screw pegs on t...
Page 20: Label Decoration
20 label decoration g proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • wash your hands before applying the labels. • before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove a...
Page 21: Label Decoration
21 label decoration left side view 1 6 3 2 3 4 29 12 14 12 15 5 32 31 32 32 31 31 32 31 right side view 4 30 30
Page 22: Battery Installation
22 battery installation h important! Use only a power wheels ® 12 volt battery. Use of any other battery will damage your vehicle. Make sure that you charge the battery for at least 18 hours using the enclosed power wheels ® 12 volt charger before operating your vehicle for the first time. Charge th...
Page 23: Battery Care and Disposal
23 battery care and disposal i if a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. Please refer to the information on this page for proper disposal. If acid comes in contact with skin or eyes, flush with cool water for at least 15 minutes a...
Page 24: Rules For Safe Driving
Use vehicle on generally level ground only! Rules for safe driving j teach safety rules to children while children can quickly develop the skill necessary to drive this vehicle, it is important to remember that their judgment skills are still very immature. Unsupervised driving by children can lead ...
Page 25
25 how to operate your vehicle k • make sure the shifter is in the low speed position . • press down on the foot pedal . The vehicle goes forward at a maximum of 2 1 / 2 mph . • help your child practice steering to learn how far and how quickly to turn the steering wheel when driving forward in low ...
Page 26: How to Operate
26 how to operate the water cannon and sound unit l advanced use - high speed drive how to operate your vehicle important! To avoid damaging the motors and gears, stop the vehicle before shifting between low and high speed. • make sure the shifter is in the high speed position . • press down on the ...
Page 27: Caring
27 caring for your vehicle m • check all screws, cap nuts and protective coverings regularly and tighten as required. Check plastic parts on a regular basis for cracks or broken pieces. • during snowy or rainy weather, the vehicle should be stored inside or under a protective cover. Remember to char...
Page 28: Bumper-to-Bumper*
Bumper-to-bumper* limited warranty 28 fcc statement (united states only) n this equipment has been tested and found to comply with the limits for a class b digital device, pursuant to part 15 of the fcc rules. These limits are designed to provide reasonable protection against harmful interference in...
Page 29: Problems and Solutions Guide
29 problems and solutions guide important! If you experience a problem with your vehicle, first check the problems and solutions guide below. If you still experience a problem, please contact power wheels ® consumer relations, toll-free at 1-800-348-0751 between 8 am and 6 pm (est) monday through fr...
Page 30: Problems and Solutions Guide
30 problems and solutions guide short run time (less than undercharged battery charge the battery. A new battery should have been 1 - 3 hours per charge) charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 14 hours after ...
Page 31: Problems and Solutions Guide
31 if, after reviewing the problems and solutions guide, the vehicle still fails to operate, please contact your nearest authorized service center (see page 32) or contact power wheels ® consumer relations toll-free at 1-800-348-0751. Hint! For faster service when calling consumer relations, complet...
Page 32: Authorized Service Centers
32 authorized service centers q we are continually expanding our independently owned and operated authorized service center network. Please check this listing for the independently owned and operated authorized service center nearest you. If there is not one in your area, please call power wheels ® ...
Page 33: Authorized Service Centers
33 authorized service centers mt. Vernon - battery specialists, 1018 south 10th street, 62864, (618) 244-0091 nashville - kesel hardware, 173 west st. Louis, 62263, (618) 327-8957 niles - household appliance sales & serv., 7411 n. Milwaukee ave., 60714, (847) 647-8250 springfield - bannon electronic...
Page 34: Authorized Service Centers
34 authorized service centers new hampshire marlborough - electronics aid inc., 32 roxbury road p.O. Box 325, 03455, (603) 876-4161 new jersey denville - ranft's denville vacuum & appliance, 12 broadway, 07834, (973) 627-1156 hawthorne - ter kuile, inc., 206 diamond bridge avenue, 07506, (201) 423-1...
Page 35: Authorized Service Centers
35 authorized service centers texas amarillo - reid’s appliance service, inc., 906 georgia, 79102, (806) 373-8812 corpus christi - brand appliance & microwave, 2751 south staples, 78404, (361) 854-1851 dallas - all type sales and service co., inc., 2835 irving blvd., 75207, (214) 638-1170, (800) 717...
Page 36: Important!
Printed in mexico b0155pr-0920 important! Do not use this vehicle for the first time until you have charged the battery for 18 hours. Remember to… ✔ charge the battery immediately after each use. ✔ charge the battery once a month during storage, even if the vehicle has not been used. Failure to foll...