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KEB COMBIVERT F5 Series Installation manual

Manual is about: 5.5...7.5kW 230V 4.0...15kW 400V

Summary of COMBIVERT F5 Series

  • Page 1

    C o m b i v e r t gb mat.No. Rev. 00f50em-ke03 1j installation manual housing e 5.5…7.5 kw 230 v 4.0…15 kw 400 v the general emc and safety directions at www. Keb.De have to be observed !.

  • Page 3

    Gb - 48 gb.

  • Page 4

    Gb - 2 this manual describes the keb combivert f5. Particular attention is paid to the installation, the connection as well as the basic operation. Due to the various application and programming possibilities, the application-specific connection and/or wiring diagram, the parameter adjustment as wel...

  • Page 5: Table of Contents

    Gb - 50 table of contents 1. Safety and operating instructions..... 6 2. Product description ............................ 7 2.1 intended use.......................................... 7 2.2 unit identification ................................... 7 2.3 technical data .....................................

  • Page 6: For Drive Converters

    Gb - 4 1. General in operation, drive converters, depending on their degree of protection, may have live, uninsulated, and possibly also moving or rotating parts, as well as hot surfaces. In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation, the...

  • Page 7: Product Description

    Gb - 7 product description 2. Product description 2.1 intended use the frequency inverter keb combivert f5 serves exclusively for the control and regu- lation of three-phase motors. The operation of other electric consumers is prohibited and can lead to the destruction of the unit. Frequency inverte...

  • Page 8: Product Description

    Gb - 8 2.3 technical data 2.3.1 230 v class product description inverter size 13 14 housing size e e phases 3 3 output rated power [kva] 9.5 13 max. Rated motor power [kw] 5.5 7.5 output rated current [a] 24 33 output rated current ul [a] 22 28 max. Short time current [a] 36 49.5 oc-tripping current...

  • Page 9: Product Description

    Gb - 9 inverter size 12 13 14 15 16 housing size e phases 3 output rated power [kva] 6.6 8.3 11 17 23 max. Rated motor power [kw] 4 5.5 7.5 11 15 output rated current [a] 9.5 12 16.5 24 33 output rated current ul [a] 7.6 11 14 21 27 max. Short time current [a] 17 21.6 29.7 36 49.5 oc-tripping curren...

  • Page 10: Product Description

    Gb - 10 product description 2.4 dimensions and terminals x4a x1a x2a 288 275 130 f5-c / f5-g 7 207,5 / * 221,5 f5- b * with operator x1a connection for mains voltage, motor, braking resistor and temperature detection x2a connection for control lines x4a connection for operator or hsp5 service cable ...

  • Page 11: Installation and Connection

    Gb - 9 installation position and min. Distances protective system (en 60529) ip20 150 mm 30 mm 100 mm start stop func. Speed enter f/r antriebstechnik start stop func. Speed enter f/r antriebstechnik 6 inch 1 inch 4 inch operation temperature -10…45 °c (14…113 °f) storage temperature -25…70 °c (-13…...

  • Page 12: Installation and Connection

    Gb - 10 3.3 connection of power circuit 3.3.1 terminal strip x1a installation and connection n/l2 l3 pb u v w t1 t2 -- ++ l1 l2 l3 pb u v w t1 t2 -- ++ l1 terminal strip x1a/ 230 v class suitable for terminal strip x1a/ 400 v class suitable for • 180…260 v ac / 1-phase (l1/n) • 305…528 v ac / 3-phas...

  • Page 13: Installation and Connection

    Gb - 11 3.3.3 mains connection mains connection 230 v 1-phase mains connection 230 v 3-phase 1 x 180…260 vac ++ -- w t1 l1 pe n u pb v w l1 n/l2 l3 t2 pe 3 x 180…260 vac u t1 t2 w v l1 pe l2 l3 ++ -- l3 l1 pe n/l2 pb protection mains connection 400 v 3-phase • fuse (see chapter 2.3) or • power prote...

  • Page 14: Installation and Connection

    Gb - 12 3.3.5 connection of the temperature monitoring 3.3.4 motor connection maximum motor line length see chapter 2.3 apply shieldings over a large contact surface of the mounting plate motor-ptc (optionally) installation and connection • terminals t1, t2 • tripping resistance 1.65…4 kΩ • reset re...

  • Page 15: Installation and Connection

    Gb - 13 installation and connection 3.3.6 connection of a braking resistor with fire prevention with input rated voltage of 480 vac no braking resistor shall be connected at control type "basic". The operating threshold of the braking resistor (pn.69) must be adjusted at least to 770 vdc for all oth...

  • Page 16: Installation and Connection

    Gb - 14 installation and connection 3.4 control board basic 3.4.1 x2a control terminal strip • tightening torque 0.22…0.25 nm (2 lb inches) x2a • use shielded/drilled cables 1 5 7 8 10 11 14 15 16 20 22 24 25 26 27 28 29 • lay shield on one side of the inverter onto earth potential pin function name...

  • Page 17: Installation and Connection

    Gb - 15 installation and connection 3.4.2 connection of the control terminal strip setpoint signal 0…±10 v dc max. 30 v dc / 0.01…1 a current signal 0…±20 ma 4…20 ma not at housing a and b setpoint potentiometer 3…10 kΩ analog output ±10 v dc max. 5 ma max. 30 v dc / 0.01…1 a to avoid interferences ...

  • Page 18: Installation and Connection

    Gb - 16 3.5 control board compact/general/application without encoder interface 3.5.1 x2a control terminal strip • tightening torque 0.22…0.25 nm (2 lb inches) x2a • use shielded/drilled cables 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 • lay shield on one side of ...

  • Page 19: Installation and Connection

    Gb - 17 *) setpoint potentiometer 3…10 kΩ setpoint signal 0…±10 v dc analog output ±10 v dc / max. 5 ma installation and connection 3.5.2 connection of the control terminal strip current signal 0…±20 ma 4…20 ma max. 30 v dc / 0.01…1 a max. 30 v dc / 0.01…1 a to avoid interferences a separate shieldi...

  • Page 20: Installation and Connection

    Gb - 19 3.6 control board multi/servo/application with encoder interface 3.6.1 x2a control terminal strip • tightening torque 0.22…0.25 nm (2 lb inches) x2a • use shielded/drilled cables 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 • lay shield on one side of the inv...

  • Page 21: Installation and Connection

    Gb - 20 *) x2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 setpoint potentiometer 3…10 kΩ setpoint signal 0…±10 v dc analog output ±10 v dc / max. 5 ma installation and connection 3.6.2 connection of the control terminal strip max. 30 v dc / 0.01…1 a max. 30 v dc / 0...

  • Page 22: Operation of The Unit

    Gb - 18 operation of the unit 4. Operation of the unit 4.1 operation accessories 4.1.1 with hsp5 cable and without operator a special cable (part number 00f50c0-0001) is necessary for the control of the keb combivert without operator. It is connected between the hsp5-interface x4a and a serial rs232...

  • Page 23: Operation of The Unit

    Gb - 19 operation of the unit 4.1.4 remote control for remote control of the keb combivert f5 a special hsp5 operator is available. Operator cable the last three digits of the part number indicate the length of the cable in dm. 00f5060-9000 00f50c0-2xxx 00f5060-9001 00f50c0-3xxx 4.1.5 other operator...

  • Page 24: Operation of The Unit

    Gb - 20 4.2.2 resetting error messages if a malfunction occurs during operation, then the actual display is overwritten by the alarm message. The alarm message in the display is reset by enter. — error —> enter f/r with enter only the error message in the display is reset. In order to reset the erro...

  • Page 25: Cp-Parameter

    Gb - 21 cp-parameter 5. Parameter descriptions 5.1 basic/compact/general/application without encoder interface parameter setting range resolu- tion default unit ↵ based on cp.0 password input 0…9999 1 - - - ud.1 cp.1 actual frequency display -400…400 0.0125 0 hz - ru.3 cp.2 set frequency display -40...

  • Page 26: Cp-Parameter

    Gb - 22 cp-parameter cp.3 inverter status in parameter „inverter status“ the actual operating condition of the frequency inverter is displayed. In the case of an error the current error message is displayed, even if the display has already been reset with enter (error-led on the operator is still bl...

  • Page 27: Cp-Parameter

    Gb - 23 cp-parameter cp.24 max. Ramp current this function protects the frequency inverter against switching off through overcurrent during the acceleration ramp. When the ramp reaches the adjusted value,it is stopped so long until the current decreases again. Cp.3 displays "las" at active function....

  • Page 28: Cp-Parameter

    Gb - 24 cp-parameter dulation is switched off! Cp.29 analog output 1 / function cp.29 defines the function of analog output 1. Value function scaling factor 0…100 % (0…±100 %) 0 absolute actual frequency cp.3 0…100 hz 1 absolute set frequency cp.2 0…100 hz 2 actual frequency cp.3 0…±100 hz 3 set fre...

  • Page 29: Cp-Parameter

    Gb - 25 cp-parameter 25 active current > switching level 26 intermediate circuit voltage (cp.7) > switching level 27 real value (cp.1) > switching level 28 set value (cp.2) > switching level 31 absolute set value at an1 > switching level 32 absolute set value at an2 > switching level 34 set value at...

  • Page 30: Cp-Parameter

    Gb - 26 cp-parameter cp.34 source of rotation direction the source rotation setting and the mode of evaluating the rotation setting is defined with this parameter (enter-parameter). With cp.34 one does not modify the rotation source of the fixed frequencies (cp.19…21). Value direction of rotation 0/...

  • Page 31: Cp-Parameter

    Gb - 30 cp-parameter 5.2 parameter description for multi and application with encoder interface display parameter setting range resolution default unit enter based on cp.00 password input 0...9999 1 – – – ud.01 cp.01 encoder 1 speed ±4000 0.125 0 rpm – ru.09 cp.02 setpoint display ±4000 0.125 0 rpm ...

  • Page 32: Cp-Parameter

    Gb - 31 cp-parameter cp.10 speedcontrol/configuration this parameter activates the speed or the torque control. Cp.10 description 4 speed control 5 torque control 6 speed / torque control cp.17 load motor dependent parameter the factory settings of the combivert correspond to the size of the unit an...

  • Page 33: Cp-Parameter

    Gb - 32 cp-parameter cp.33 relay output 1 / function cp.34 relay output 2 / function cp.33/34 determine the function of the two relay outputs (x2a.24-26, x2a.27-29). Value function 0 no function (generally off) 1 generally on 2 run signal; also by dc-braking 3 ready signal (no error) 4 fault relay 5...

  • Page 34: Cp-Parameter

    Gb - 33 cp-parameter cp.35 reaction to limit switch this parameter determines the reaction of the drive to terminal x2a.14 (f) and/or x2a.15 (r), which are programmed as limit switches. The reaction of the drive is shown in the table below. Cp.35 display reaction restart 0 e.Prx immediate disabling ...

  • Page 35: Cp-Parameter

    Gb - 34 cp-parameter 4.3 parameter description for f5 servo display parameter setting range resolution default unit enter based on cp.00 password input 0...9999 1 - - - ud.01 cp.01 encoder 1 speed ±4000 0.125 0 rpm - ru.09 cp.02 setpoint display ±4000 0.125 0 rpm - ru.01 cp.03 inverter state 0...255...

  • Page 36: Cp-Parameter

    Gb - 35 cp-parameter cp.10 speedcontrolconfiguration this parameter activates the speed or the torque control. Cp.10 description 4 speed control 5 torque control 6 speed / torque control cp.19 load motor dependent parameter the factory settings of the servo correspond to the size of the unit and the...

  • Page 37: Cp-Parameter

    Gb - 36 cp-parameter the signals a(+) and a(-) must be changed for units with sin/cos encoder. Should this involve too much effort then you can achieve a rotation reversal of encoder 1 by means of this parameter. Cp.21 meaning 0 tracks not exchanged 1 track exchanged 2…3 reserved for initiator input...

  • Page 38: Cp-Parameter

    Gb - 37 cp-parameter value function 63 absolut value anout1 > switching level 1) 64 absolut value anout2 > switching level 1) 65 anout1 > switching level 1) 66 anout2 > switching level 1) 70 driver voltage activ (safety relay) 73 absolut active power > switching level 1) 74 active power > switching ...

  • Page 39: Annex A

    Gb - 27 annex a a. Annex a a.1 overload characteristic release time [s] 105 110 120 130 140 150 160 100 150 200 250 300 30 50 170 180 190 200 210 220 load [%] on exceeding a load of 105% the overload integrator starts. When falling below the inte- grator counts backwards. Error e.Ol is triggered if ...

  • Page 40: Annex A

    Annex a gb - 28 cycle function constant pay attention to unusual noises of the motor (e.G. Vibrations) as well as of the frequency inverter (e.G. Fan). Pay attention to unusual smells of the motor or frequency inverter (e.G. Eva- poration of capacitor electrolyte, braise of the motor winding) monthl...

  • Page 41: Annex A

    Gb - 29 annex a storage period > 3 years • input voltages as before, however double the times per year. Eventually change capacitors. Eventually change capacitors. After expiration of this start-up the keb combivert can be operated on nominal rating conditions or delivered to a new storage. A.5 chan...

  • Page 42: Annex B

    Gb - 87 annex b b. Annex b b.1 ce marking ce marked frequency inverter and servo drives were developed and manufactured to comply with the regulations of the low-voltage directive 2006/95/ec. The inverter or servo drive must not be started until it is determined that the installation complies with t...

  • Page 43: Annex B

    Annex b gb - 88 table for input fusing of inverters f5-a housing: inverter input voltage ul 248 fuse class j or rk5 * ul 248 fuse class cc *) [v] [a] [a] 05f5 240 / 1ph 10 10 05f5 240 / 1ph 6 5 07f5 240 / 1ph 15 20 07f5 240 / 1ph 10 10 05f5 400 / 480 / 3ph 5 --- 07f5 400 / 480 / 3ph 6 --- 09f5 400 /...

  • Page 44: Annex B

    Gb - 89 annex b cat. No. Drive input ating # self protected manual motor controller type and manufac- turer self protected manual motor controller rating 05f5 400 / 480v / 3ph pkzmo-6.3e, eaton industries 480y / 277v, 3 hp 07f5 400 / 480v / 3ph pkzmo-10e, eaton industries 480y / 277v, 7.5 hp 09f5 40...

  • Page 45: Notes

    Gb - 33 notes.

  • Page 46: Keb Weltweit…

    Keb antriebstechnik austria gmbh ritzstraße 8 • a-4614 marchtrenk fon: +43 7243 53586-0 • fax: +43 7243 53586-21 net: www.Keb.At • mail: info@keb.At keb antriebstechnik herenveld 2 • b-9500 geraadsbergen fon: +32 5443 7860 • fax: +32 5443 7898 mail: vb.Belgien@keb.De keb power transmission technolog...