Magnum MI-77100 Operating Manual

Manual is about: Chisel mortiser

Summary of MI-77100

  • Page 1

    Model no.: mi-77100 operating manual.

  • Page 2

    Identification of main parts and components 1. Downfeed handle 2. Motor 3. On/off switch 4. Gas head-cylinder 5. Extension wing 6. Fence 7. Base 8. Fence locking levers 9. Head 10. Workpiece hold-down 11. Table roller 12. Chisel locking lever 13. Chuck key and chisel holder 1 2 3 4 6 7 8 12 13 11 5 ...

  • Page 3

    Basic functions this hollow chisel mortiser is designed to cut 90° in solid wood as well as other wood based stock. The mortiser is designed to tackle a wide range of mortising applications suited to both hobbyist and professional users. Ideal for use in any furniture making or cabinet making applic...

  • Page 4

    Assembly instructions for your convenience this mortiser is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service. Attach the workpiece stop the workpiece stop can be installed on the mortiser to suit your needs or personal work pref...

  • Page 5

    Install a chisel and bit set this unit is supplied with a set of four different sized chisel and bits to help the user cut mortises of varying widths to suit the application. 1. Select the appropriate size of chisel and bit. The unit is also supplied with 2 different sizes chisel support bushing ada...

  • Page 6

    Note: do not overtighten the locking lever as this can damage your mortiser. To square the chisel to the fence 1. Lower the head to its maximum position. 2. Place a piece of taller stock (minimum 3”) against the fence. Note: make sure you are using a piece of planed and squared stock that has an eve...

  • Page 7

    Tool and chisel holder make certain that the mortiser is disconnected from the power source. 1. Remove the screws from the column 2. Place tool and chisel holder (a) on left of column (b) and align with mounting holes. Using two screws and two washers to tighten chisel holder(a) to left of column. E...

  • Page 8

    On/off power switch verify all following check points before turning on the mortiser. Failure to comply can result in serious injuries. The mortiser is equipped with a on/off dust-proof and lock devise switch located on the left hand side of the mortiser head. - to start the mortiser, unlock cover a...

  • Page 9

    Basic operations 1. Layout and mark workpieces for the mortises to be cut. 2. Install the appropriate chisel and bit in the chuck. 3. Place the stock on the table against the fence . 4. Set the depth stop. 5. Loosen the fence locking levers and adjust the fence until the workpiece is positioned with...

  • Page 10: Feed Rate:

    Feed rate: note: to prevent burning of the tip of the bit, a steady feed rate is required. The machine may stall or slow down if the feed rate is too fast tip: to allow chips to discharge when cutting deeper mortises or through mortises, cut the mortise to its full depth in several steps, by backing...

  • Page 11

    Lubrication keep the column and both sides of the dovetail way well lubricated and free of dust or debris. Clean and remove dust, debris, and old lubricant as needed depending on frequency of use. After cleaning, reapply a verily light coating of lubricant. Note: use any all-purpose oil, available a...

  • Page 12: Operating Handle

    Operating handle the operating handle can be mounted on either the left-hand or right-hand side of the mortiser. The handle hub (d) comes mounted on the right-hand side from the factory. For left-hand operation the hub must be moved to the left side as follows: 1. Loosen the lock knob (a) and remove...

  • Page 13

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  • Page 14

    Parts list mi-77100 part n0. Description specification qty mi-77100-01 base 1 mi-77100-02 open retaining ring s-8 4 mi-77100-03 extension bar 4 mi-77100-04 set screw m6 x 10 4 mi-77100-05 table extension 2 mi-77100-06 scale 1 mi-77100-07 column 1 mi-77100-08 flat washer 4 mi-77100-09 lock washer 4 m...

  • Page 15

    Parts list mi-77100 part n0. Description specification qty mi-77100-51 gear 1 mi-77100-52 key 6 x 6 x18 1 mi-77100-53 open retaining ring s-20 2 mi-77100-54 pinion shaft 1 mi-77100-55 set screw m8 x 10 2 mi-77100-56 downfeed shaft 1 mi-77100-57 lock knob m8 x 15 1 mi-77100-58 downfeed handle 1 mi-77...