Quadra-Fire SANTAFEI-MBK Owner's Manual

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Summary of SANTAFEI-MBK

  • Page 1

    R www.Quadrafire.Com 7019-221d january 21, 2013 santa fe pellet insert o-t l tested and listed by portland oregon usa omni-test laboratories, inc. C us owner’s manual installation and operation santafei-mbk model: save these instructions notice • important operating and maintenance instruc - tions i...

  • Page 2

    Page 2 7019-221d january 21, 2013 r santa fe pellet insert and welcome to the quadra-fire family ! Hearth & home technologies welcomes you to our tradi- tion of excellence! In choosing a quadra-fire appliance, you have our assurance of commitment to quality, durabil- ity, and performance. This commi...

  • Page 3

    R january 21, 2013 7019-221d page 3 santa fe pellet insert section 1: listing and code approvals a. Appliance certifications ......................4 b. Mobile home approved ......................4 c. Glass specifications ............................4 d. Electrical rating ...............................

  • Page 4

    Page 4 7019-221d january 21, 2013 r santa fe pellet insert 1 listing and code approvals a. Appliance certification c. Glass specifications e. Btu & efficiency specifications this appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for r...

  • Page 5

    R january 21, 2013 7019-221d page 5 santa fe pellet insert 2 getting started a. Design, installation & location considerations warning! Risk of fire damaged parts could impair safe operation. Do not install damaged, incomplete or substitute components. 1. Appliance location notice: check building co...

  • Page 6

    Page 6 7019-221d january 21, 2013 r santa fe pellet insert location of the appliance and chimney will affect performance. • install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. • penetrate the high...

  • Page 7

    R january 21, 2013 7019-221d page 7 santa fe pellet insert g. Inspect appliance & components and pre-use check list reciprocating saw hammer phillips screw driver tape measure plumb line level framing material hi-temp caulking material gloves safety glasses framing square electric drill & bits (1/4”...

  • Page 8

    Page 8 7019-221d january 21, 2013 r santa fe pellet insert 3 dimensions and clearances a. Appliance dimensions figure 8.3- front view figure 8.1 - top view figure 8.2 -side view 21-1/2” (546mm) 28-7/8” (733mm) 23-5/8” (600mm) 8” (203mm) cl 12-3/4” ( 324mm) 8-5/8” ( 219mm) 23” ( 584mm) 25-3/8” ( 645m...

  • Page 9

    R january 21, 2013 7019-221d page 9 santa fe pellet insert fire risk. Comply with all minimum clear- ances to combustibles as speci- fied. Warning failure to comply may cause house fire. Note: • illustrations reflect typical installations and are for design purposes only . • illustrations/diagrams a...

  • Page 10

    Page 10 7019-221d january 21, 2013 r santa fe pellet insert a b c d d. Minimum opening for masonry and zero clearance fireplaces inches millimeters a insert side to combustible side wall 16 406 b insert top to mantel 12 305 c insert top to maximum. 2-1/4 inch (57mm) face trim 4-3/4 121 d insert side...

  • Page 11: Warning

    R january 21, 2013 7019-221d page 11 santa fe pellet insert mark area of floor to cut starter hole keep sharp edge of metal floor away from power cord h. Removing metal floor of factory-built firebox • the firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed f...

  • Page 12

    Page 12 7019-221d january 21, 2013 r santa fe pellet insert do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as ...

  • Page 13

    R january 21, 2013 7019-221d page 13 santa fe pellet insert improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli- ance. For assistance or additional information consult a qualified ...

  • Page 14

    Page 14 7019-221d january 21, 2013 r santa fe pellet insert 5 venting systems note: in canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to can/csa-b365. Figure 15.1 fire risk. Inspection of chimney: • masonry chimney must be in ...

  • Page 15

    R january 21, 2013 7019-221d page 15 santa fe pellet insert c. Full reline with outside air - vertical figure 15.3 note: check clearances carefully for this type of installation to ensure adequate room for outside air venting. Check building codes prior to installation. • installation must comply wi...

  • Page 16

    Page 16 7019-221d january 21, 2013 r santa fe pellet insert 6 mobile home 1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke ...

  • Page 17

    R january 21, 2013 7019-221d page 17 santa fe pellet insert 7 appliance set-up a. Leveling system b. Outside air kit instructions parts included in kit: 1 piece of 2 inch x 3 ft. Flex hose, 2 hose clamps, 1 collar assembly, 1 termination cap assembly, 1 trim ring, fasteners. 1. Measure distance from...

  • Page 18

    Page 18 7019-221d january 21, 2013 r santa fe pellet insert c. Optional grille removal and installation figure 18.1 grille bracket cover (shipped flat from factory) finger bend into position after grilles are installed on appliance insert heat exchanger rods through holes on second grille. Heat exch...

  • Page 19

    R january 21, 2013 7019-221d page 19 santa fe pellet insert d. Door handle removal tools requied: 5/32 allen wrench 1. Open the door. Using a 5/32 allen wrench, loosen set screw by a couple of turns, but do not remove. 2. Push the pin completely out and remove the handle. 3. Re-install in reverse or...

  • Page 20

    Page 20 7019-221d january 21, 2013 r santa fe pellet insert f. Adjustable hearth support size: 9”d x 45”w, 2” to 10” height adjustment included in kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) tools needed: phillips head screwdriver, sheet metal shears, mea...

  • Page 21

    R january 21, 2013 7019-221d page 21 santa fe pellet insert g. Panel and trim set access panels open hopper lid for easier placement of panel set magnet hook v iew of "l" bracket installed figure 20.4 figure 21.2 figure 21.3 figure 21.1- completed view 1. Lay panel top and legs face down on protecti...

  • Page 22

    Page 22 7019-221d january 21, 2013 r santa fe pellet insert two piece log set installation figure 22.1 figure 22.2 h. Optional log set placement instructions caution logs are fragile. Use extreme care when handling or cleaning logs. Note: due to the abrasive nature of a pellet appliance fire, the lo...

  • Page 23

    R january 21, 2013 7019-221d page 23 santa fe pellet insert 1 . A 12 volt ac thermostat is required to operate this pellet appliance. You may use the included wall mount thermo - stat or purchase an optional programmable thermostat or remote control. The included thermostat is equipped with an adjus...

  • Page 24

    Page 24 7019-221d january 21, 2013 r santa fe pellet insert 8 operating instructions a. Fuel size and material 1. Wood pellets fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark ...

  • Page 25

    R january 21, 2013 7019-221d page 25 santa fe pellet insert c. Before your first fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions. 2. D...

  • Page 26

    Page 26 7019-221d january 21, 2013 r santa fe pellet insert g. Ignition cycles 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperat...

  • Page 27

    R january 21, 2013 7019-221d page 27 santa fe pellet insert 9 troubleshooting with proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagn...

  • Page 28

    Page 28 7019-221d january 21, 2013 r santa fe pellet insert symptom possible cause corrective action slow or smoky start-up (cont’d ) dirty exhaust and/or venting system. Check for ash build up in appliance, including behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed syst...

  • Page 29

    R january 21, 2013 7019-221d page 29 santa fe pellet insert symptom possible cause corrective action convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box. Replace snap disc. Check that blo...

  • Page 30

    Page 30 7019-221d january 21, 2013 r santa fe pellet insert 10 maintaining & servicing your appliance c. General maintenance 1. Types of fuel depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or ash conten...

  • Page 31

    R january 21, 2013 7019-221d page 31 santa fe pellet insert 5. Disposal of ashes • frequency: as needed • by: homeowner ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all...

  • Page 32

    Page 32 7019-221d january 21, 2013 r santa fe pellet insert 6. Cleaning heat exchanger chambers • frequency: weekly or every 1 ton of fuel • by: homeowner t he amount of ash buildup in the firebox will be a good guide to determine how often you should clean the heat exchangers. A. Allow the applianc...

  • Page 33

    R january 21, 2013 7019-221d page 33 santa fe pellet insert 11. Cleaning exhaust blower - requires no lubrication • frequency: yearly or as needed • by: quality service technician/homeowner a. Remove left & right brick. The exhaust blower is behind the right brick. Vacuum this area thoroughly. See p...

  • Page 34

    Page 34 7019-221d january 21, 2013 r santa fe pellet insert ash build up in firebox pellets back up in feed tube firepot overfills tall, lazy flame, orange in color incorrect correct flame size, yellow/white in color correct figure 34.1 figure 34.2 figure 34.3 fire risk. Warning • high ash fuels, or...

  • Page 35

    R january 21, 2013 7019-221d page 35 santa fe pellet insert 2. Convection blower replacement a. The blower is located at the bottom rear of the insert. If an outside air kit is also installed, you will first need to remove the outside air flange by removing the 2 screws using a phillips head screwdr...

  • Page 36

    Page 36 7019-221d january 21, 2013 r santa fe pellet insert f. Igniter replacement a. Shut down the appliance by turning down the thermostat and let the appliance completely cool down . After the appliance has cooled down, unplug it and remove the ash drawer. B. The wire leads to the igniter are con...

  • Page 37

    R january 21, 2013 7019-221d page 37 santa fe pellet insert brick is flush against back wall notches exposed re-installing baffle & brick set 1. Place right brick in behind the right bracket, and then slide to the left so the tabs are behind the center brick. Figure 37.4. 2. The brick will be flush ...

  • Page 38

    Page 38 7019-221d january 21, 2013 r santa fe pellet insert figure 38.2 hook on left side tab on right side figure 38.3 figure 38.4 figure 38.5 lift brick, pull forward at an angle and drop down into notches figure 38.1 re-installing baffle & brick set (cont’d).

  • Page 39

    R january 21, 2013 7019-221d page 39 santa fe pellet insert 11 reference materials 7. Heat exchangers the heat exchangers transfer heat from the exhaust system into convection air. There are 2 clean out rods located under the heat exchangers. 8. Heat output switch the heat output switch is located o...

  • Page 40

    Page 40 7019-221d january 21, 2013 r santa fe pellet insert 16. Thermostat the appliance is designed to run on a 12 volt ac thermostat. The heat anticipator, if present, should be set on the lowest setting available. 17. Snap disc #1 (convection blower) 110°f snap disc #1 is located on the right sid...

  • Page 41

    R january 21, 2013 7019-221d page 41 santa fe pellet insert b. Component locations feed motor snap disc #1 exhaust blower convection blower heat output switch reset button leveling bolt outside air intake flue connector vacuum switch junction box control box junction box, front exhaust collar power ...

  • Page 42: Santafei-Mbk

    Page 42 7019-221d january 21, 2013 r santa fe pellet insert c. Exploded view figure 42.1 service parts 09/11 r pellet insert santafei-mbk part number list on following page. Beginning manufacturing date: dec. 2009 ending manufacturing date: active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2...

  • Page 43: Santafei-Mbk

    R january 21, 2013 7019-221d page 43 santa fe pellet insert d. Service parts and accessories service parts 09/11 r important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may ...

  • Page 44: Santafei-Mbk

    Page 44 7019-221d january 21, 2013 r santa fe pellet insert service parts 09/11 r important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dea...

  • Page 45: Santafei-Mbk

    R january 21, 2013 7019-221d page 45 santa fe pellet insert service parts 09/11 r important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dea...

  • Page 46: Santafei-Mbk

    Page 46 7019-221d january 21, 2013 r santa fe pellet insert service parts 09/11 r important: this is dated information. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dea...

  • Page 47: Santafei-Mbk

    R january 21, 2013 7019-221d page 47 santa fe pellet insert service parts 09/11 r santafei-mbk beginning manufacturing date: dec. 2009 ending manufacturing date: active important: this is dated information. When requesting service or replacement parts for your appliance please provide model number a...

  • Page 48

    Page 48 7019-221d january 21, 2013 r santa fe pellet insert date of service performed by description of service e. Service and maintenance log.

  • Page 49

    R january 21, 2013 7019-221d page 49 santa fe pellet insert f. Homeowner’s notes.

  • Page 50

    Page 50 7019-221d january 21, 2013 r santa fe pellet insert g. Warranty policy.

  • Page 51

    R january 21, 2013 7019-221d page 51 santa fe pellet insert.

  • Page 52

    7019-221d january 21, 2013 page 52 r hearth & home technologies 1445 north highway colville, wa 99114 division of hni industries www.Quadrafire.Com contact information : please contact your quadra-fire dealer with any questions or concerns. For the number of your nearest quadra-fire dealer visit our...