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RAM Trucks 1500 Owner's Manual

Manual is about: 2016

Summary of Trucks 1500

  • Page 1

    Chrysler group llc o w n e r ’ s m a n u a l 2 0 1 5 2015 ram truck die sel supplement 15d241-226-ad fourth edition printed in u.S.A. R a m t r u c k d i e s e l s u p p l e m e n t.

  • Page 2

    Vehicles sold in canada with respect to any vehicles sold in canada, the name chrysler group llc shall be deemed to be deleted and the name chrysler canada inc. Used in substitution therefore. Driving and alcohol drunken driving is one of the most frequent causes of accidents. Your driving ability c...

  • Page 3: Ram Diesel Supplement

    Ram diesel supplement ram 1500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ram 2500 / 3500 / 4500 / 5500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 index . . . . . . . . ....

  • Page 5: Ram 1500

    Ram 1500

  • Page 7: Table Of Contents

    Table of contents section page 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 things to know before starting your vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3 understanding your inst...

  • Page 9: Introduction

    Introduction contents ! A message from chrysler group llc . . . .8 1.

  • Page 10

    A message from chrysler group llc chrysler group llc welcomes you as a turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual. Almost 100% of the heavy trucks ...

  • Page 11

    Your vehicle. This information may be used to determine if repair will be covered by new vehicle limited war- ranty. There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in or...

  • Page 13: Contents

    Things to know before starting your vehicle contents ! Remote starting system . . . . . . . . . . . . . .12 ▫ how to use remote start . . . . . . . . . . . . . . . .12 ! Engine break-in recommendations . . . .13 2.

  • Page 14

    Remote starting system this system uses the remote keyless entry (rke) transmitter to start the engine conve- niently from outside the vehicle while still maintaining security. The system has a range of approximately 300 ft (91 m). Note: • the vehicle must be equipped with an automatic transmission ...

  • Page 15

    • fuel meets minimum requirement • system not disabled from previous remote start event • vehicle security alarm not active • water in fuel indicator light is not illuminated • “wait to start” telltale is not illuminated warning! • do not start or run an engine in a closed garage or confined area. E...

  • Page 16

    Note: light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time. The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant...

  • Page 17: Contents

    Understanding your instrument panel contents ! Instrument cluster . . . . . . . . . . . . . . . . .16 ▫ instrument cluster descriptions . . . . . . . . . . . .17 ! Instrument cluster . . . . . . . . . . . . . . . . .29 ▫ instrument cluster descriptions . . . . . . . . . . . .30 ! Electronic vehicle ...

  • Page 18

    Instrument cluster 16 understanding your instrument panel.

  • Page 19

    Instrument cluster descriptions 1. Tachometer the tachometer indicates engine speed in revolutions per minute (rpm x 1000). 2. Anti-lock brake (abs) light this light monitors the anti-lock brake system (abs). The light will turn on when the ignition switch is turned to the on/run position and may st...

  • Page 20

    Although your vehicle will usually be drivable and not need towing, see your authorized dealer for service as soon as possible. Caution! Prolonged driving with the malfunction indicator light (mil) on could cause damage to the engine control system. It also could affect fuel economy and driveability...

  • Page 21

    (kilometers) at speeds greater than 30 mph (48 km/h), see your authorized dealer as soon as possible to have the problem diagnosed and corrected. Note: • the “esc off indicator light” and the “esc activation/malfunction indicator light” come on mo- mentarily each time the ignition switch is turned t...

  • Page 22

    7. Front fog light indicator — if equipped this indicator will illuminate when the front fog lights are on. 8. Park/headlight on indicator — if equipped this indicator will illuminate when the park lights or headlights are turned on. 9. Electronic vehicle information center (evic) the electronic veh...

  • Page 23

    Reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability. Please note that the tpms is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the lev...

  • Page 24

    Caution! (continued) sensor to become inoperable. After using an after- market tire sealant it is recommended that you take your vehicle to an authorized dealership to have your sensor function checked. Note: the tpms telltale is also accompanied by a “low tire” message in the electronic vehicle inf...

  • Page 25

    13. Air suspension normal ride height indicator lamp — if equipped this light will illuminate when the air suspension system is set to the normal ride height setting. For further information, refer to “air suspension system” in “start- ing and operating”. 14. Air suspension off-road 1 indicator lamp...

  • Page 26

    17. Speedometer the speedometer shows the vehicle speed in miles per hour and/or kilometers per hour (mph/km/h). 18. 4wd auto indicator light — if equipped this light alerts the driver that the vehicle is in the four-wheel drive auto mode, and the front axle is engaged, but the vehicle’s power is se...

  • Page 27

    22. Transmission gear position indicator the transmission gear position indicator is self- contained within the instrument cluster. It displays the gear range of the automatic transmission. Note: the highest available transmission gear is dis- played in the lower right corner of the evic whenever th...

  • Page 28

    The dual brake system provides a reserve braking capac- ity in the event of a failure to a portion of the hydraulic system. A leak in either half of the dual brake system is indicated by the brake warning light, which will turn on when the brake fluid level in the master cylinder has dropped below a...

  • Page 29

    The light also will turn on when the parking brake is applied with the ignition switch in the on/run posi- tion. Note: this light shows only that the parking brake is applied. It does not show the degree of brake application. 25. Seat belt reminder light when the ignition switch is first turned to o...

  • Page 30

    Note: the gauge may take up to five seconds to update after adding a gallon or more of diesel exhaust fluid (def) to the def tank. If you have a fault related to the def system, the gauge may not update to the new level. See your authorized dealer for service. The def gauge may also not immediately ...

  • Page 31

    Instrument cluster 3 understanding your instrument panel 29.

  • Page 32

    Instrument cluster descriptions 1. Tachometer the tachometer indicates engine speed in revolutions per minute (rpm x 1000). Caution! Do not operate the engine with the tachometer pointer at high rpm for extended periods. Engine operation over 3200 rpm (redline) can result in significant damage that ...

  • Page 33

    Testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condi- tion investigated promptly. If this light comes on and remains on whil...

  • Page 34

    4. Turn signal indicators the arrow will flash with the exterior turn signal when the turn signal lever is operated. Note: • a continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on. • check for an inoperative outside light bulb if either indicator ...

  • Page 35

    Warning! A hot engine cooling system is dangerous. You or others could be badly burned by steam or boiling coolant. You may want to call an authorized dealer for service if your vehicle overheats. If you decide to look under the hood yourself, see “maintaining your vehicle.” follow the warnings unde...

  • Page 36

    Note: the light may flash momentarily during sharp cornering maneuvers, which change fluid level condi- tions. The vehicle should have service performed, and the brake fluid level checked. If brake failure is indicated, immediate repair is neces- sary. Warning! Driving a vehicle with the red brake l...

  • Page 37

    8. Seat belt reminder light when the ignition switch is first turned to on/run, this light will turn on for four to eight seconds as a bulb check. During the bulb check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving, if the driver’s seat belt remain...

  • Page 38

    12. Park/headlight on indicator — if equipped this indicator will illuminate when the park lights or headlights are turned on. 13. Cargo light the cargo light will illuminate when the cargo light is activated by pressing the cargo light button on the headlight switch. 14. Fuel gauge shows level of f...

  • Page 39

    Reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability. Please note that the tpms is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the lev...

  • Page 40

    Caution! (continued) sensor to become inoperable. After using an after- market tire sealant it is recommended that you take your vehicle to an authorized dealership to have your sensor function checked. Note: the tpms telltale is also accompanied by a “low tire” message in the driver information dis...

  • Page 41

    20. Driver information display (did) menu driver information display (did) features an interactive display of the main menu’s that is located in the instru- ment cluster. For further information, refer to “driver information display (did)” in this section. 21. Electronic stability control (esc) off ...

  • Page 42

    Note: • the “esc off indicator light” and the “esc activation/malfunction indicator light” come on mo- mentarily each time the ignition switch is turned to on/run. • each time the ignition is turned to on/run, the esc system will be on, even if it was turned off previously. • the esc system will mak...

  • Page 43

    Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located in the instrument cluster. This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on th...

  • Page 44

    Electronic vehicle information center (evic) displays — 3.5” display the evic displays are located in the center portion of the cluster and consists of seven sections: 1. Compass display displays the current direction. For further information, refer to “compass settings” under “customer program- mab...

  • Page 45

    4. Evic white telltales • electronic speed control ready this light will turn on when the electronic speed control is on. For further information, refer to “electronic speed control” in “under- standing the features of your vehicle.” • electronic speed control set this light will turn on when the el...

  • Page 46

    If this telltale turns on, safely pull over and stop the vehicle. Then, shift the transmission into park and run the engine at idle or faster until the light turns off. Caution! Continuous driving with the transmission tempera- ture warning light illuminated will eventually cause severe transmission...

  • Page 47

    • wait to start light the “wait to start” telltale will illuminate for approximately two seconds when the ignition is turned to the run position. It’s duration may be longer based on colder operating conditions. Vehicle will not initiate start until telltale is out. Refer to “starting proce- dures” ...

  • Page 48

    • oil temperature warning light this telltale indicates engine oil temperature is high. If the light turns on while driving, stop the vehicle and shut off the engine as soon as possible. • charging system light this light shows the status of the electrical charg- ing system. If the light stays on or...

  • Page 49

    • engine temperature warning light this light warns of an overheated engine condi- tion. As temperatures rise and the gauge ap- proaches h, this indicator will illuminate and a single chime will sound after reaching a set threshold. Further overheating will cause the temperature gauge to pass h, a c...

  • Page 50

    The main display area will normally display the main menu or the screens of a selected feature of the main menu. The main display area also displays “pop up” messages that consist of approximately 60 possible warn- ing or information messages. These pop up messages fall into several categories: • fi...

  • Page 51

    Diesel particulate filter (dpf) messages this engine meets all required diesel engine emissions standards. To achieve these emissions standards, your vehicle is equipped with a state-of-the-art engine and exhaust system. These systems are seamlessly integrated into your vehicle and managed by the po...

  • Page 52

    Minutes, you can remedy the condition in the particu- late filter system and allow your diesel engine and exhaust after-treatment system to cleanse the filter to remove the trapped pm and restore the system to normal operating condition. • exhaust system — regeneration in process exhaust filter xx% ...

  • Page 53

    Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. Diesel exhaust fluid (def) warning messages your vehicle will begin displaying warning messages when the def level reaches a driving range of approxi- mately 500 miles (800 km). If the fol...

  • Page 54

    Evic/did during vehicle start up, and it will be accompanied by a single chime. The def low telltale will be illuminated continuously until def fluid tank is filled with a minimum of two gallons of def. Diesel exhaust fluid (def) fault warning messages there are different messages which are displaye...

  • Page 55

    • engine will not restart service def system see dealer — this message will display if def system issue detected is not serviced during the allowed period. Your engine will not restart unless your vehicle is serviced by your authorized dealer. This message will be displayed when under 1 mile until e...

  • Page 56

    • exhaust system – filter xx% full service required see dealer • exhaust system – regeneration in process exhaust filter xx% full • exhaust system – regeneration completed • engine will not restart in xxxx mi def low refill soon • engine will not restart in xxxx mi refill def • engine will not resta...

  • Page 57

    3. Push and release the right arrow button to access the ”oil life” screen. 4. Push and release the down arrow button to select “reset,” then press and release the right arrow button to select reset of the oil life to 100%. 5. Push and release the up arrow button to exit the evic screen. Vehicles no...

  • Page 58

    Vehicle information (customer information features) press and release the up arrow or down arrow button until “vehicle info” displays in the evic. Press the right arrow or left arrow button to scroll through the available vehicle information sub menu(s) to display anyone of the following choices. Ve...

  • Page 59

    • oil pressure displays the actual oil pressure. • oil temperature displays the actual oil temperature. • trans temperature displays the actual transmission sump temperature. • coolant temp displays the actual coolant temperature. • tire pressure monitor system displays the actual tire pressure. • e...

  • Page 60

    This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel. Refer to “driver infor- mation display– if equipped” in the owner’s manual for further information. Driver information display (did) — 7” display 58 understand...

  • Page 61

    The driver information display (did) display is located in the center portion of the cluster and consists of eight sections: 1. Main screen — the inner ring of the display will illuminate in grey under normal conditions, yellow for non critical warnings, red for critical warnings and white for on de...

  • Page 62

    The main display area will normally display the main menu or the screens of a selected feature of the main menu. The main display area also displays “pop up” messages that consist of approximately 60 possible warn- ing or information messages. These pop up messages fall into several categories: • fi...

  • Page 63

    Did amber telltales this area will show reconfigurable amber caution tell- tales. These telltales include: water in fuel indicator light the “water in fuel indicator light” will illumi- nate when there is water detected in the fuel filters. If this light remains on, do not start the vehicle before y...

  • Page 64

    Particulate matter (pm) pollutants, with no input or interaction on your part. Warning! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas w...

  • Page 65

    Remedy” message will be displayed in the did. If this message is displayed, you will hear one chime to assist in alerting you of this condition • by simply driving your vehicle at highway speeds for as little as 45 minutes, you can remedy the condition in the particulate filter system and allow your...

  • Page 66

    Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. Diesel exhaust fluid (def) warning messages your vehicle will begin displaying warning messages when the def level reaches a driving range of approxi- mately 500 miles (800 km). If the fol...

  • Page 67

    Not restart. The message will be displayed in the did during vehicle start up, and it will be accompanied by a single chime. The def low telltale will be illumi- nated continuously until def fluid tank is filled with a minimum of two gallons of def. Diesel exhaust fluid (def) fault warning messages ...

  • Page 68

    Note: under some circumstances this mileage counter may start with a value of less than 150 miles (241 km). For example, if recurring faults are detected in a time interval of less than 40 hours, the counter may restart at the value where it stopped when a previous fault was temporarily remedied, or...

  • Page 69

    • exhaust filter full safely drive at highway speeds to remedy • exhaust filter xx% full – power reduced see dealer • exhaust service required – see dealer now • exhaust system – filter xx% full service required see dealer • exhaust system – regeneration in process exhaust filter xx% full • exhaust ...

  • Page 70

    Vehicles equipped with passive entry 1. Without pressing the brake pedal, press the engine start/stop button and cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and re...

  • Page 71

    Note: if the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary, repeat this procedure. Vehicle information (customer information features) press and release the up arrow or down arrow button until “vehicle info” displays in the driv...

  • Page 72

    Vehicle information sub menus • battery voltage displays the actual battery voltage. • coolant temp displays the actual coolant temperature. • trans temperature displays the actual transmission sump temperature. • tire pressure monitor system displays the actual tire pressure. • oil life displays th...

  • Page 73: Starting And Operating

    Starting and operating contents ! Starting procedures . . . . . . . . . . . . . . . . .73 ▫ normal starting . . . . . . . . . . . . . . . . . . . . . . .74 ▫ automatic transmission . . . . . . . . . . . . . . . . .74 ▫ keyless enter-n-go™ . . . . . . . . . . . . . . . . . . .75 ▫ extreme cold weathe...

  • Page 74

    ! Adding fuel — 1500 diesel models . . . . . .89 ▫ avoid using contaminated fuel . . . . . . . . . . . .92 ▫ bulk fuel storage — diesel fuel . . . . . . . . . . .92 ▫ diesel exhaust fluid storage . . . . . . . . . . . . . .93 ▫ adding diesel exhaust fluid . . . . . . . . . . . . . .93 72 starting an...

  • Page 75

    Starting procedures before starting your vehicle, adjust your seat, both inside and outside mirrors, and fasten your seat belts. The starter is allowed to crank for up to 30-second intervals. Waiting a few minutes between such intervals will protect the starter from overheating. Warning! • when leav...

  • Page 76

    Caution! • the engine is allowed to crank as long as 30 seconds. If the engine fails to start during this period, please wait at least two minutes for the starter to cool before repeating start procedure. • if the “water in fuel indicator light” remains on, do not start engine before you drain the w...

  • Page 77

    Keyless enter-n-go™ this feature allows the driver to oper- ate the ignition switch with the push of a button, as long as the remote start/keyless enter-n-go™ key fob is in the passenger compartment. Normal starting procedure — keyless enter-n-go™ observe the instrument panel cluster lights when sta...

  • Page 78

    3. The system will automatically engage the starter to crank the engine. If the vehicle fails to start, the starter will disengage automatically after 30 seconds. 4. If you wish to stop the cranking of the engine prior to the engine starting, press the button again. 5. Check that the oil pressure wa...

  • Page 79

    The engine should start in all conditions and no type of starting fluid should be used. Warning! • do not leave children or animals inside parked vehicles in hot weather. Interior heat build up may cause serious injury or death. • when leaving the vehicle, always make sure the ignition is in the off...

  • Page 80

    Normal operation observe the following when the diesel engine is operat- ing. • all message center lights are off. • malfunction indicator light (mil) is off. • engine oil pressure telltale is not illuminated. • voltmeter operation: the voltmeter may show a gauge fluctuation at various engine temper...

  • Page 81

    Note: • use of climatized ultra low sulfur diesel fuel or number 1 ultra low sulfur diesel fuel results in a noticeable decrease in fuel economy. • climatized ultra low sulfur diesel fuel is a blend of number 2 ultra low sulfur and number 1 ultra low sulfur diesel fuels which reduces the temperature...

  • Page 82

    Engine idling avoid prolonged idling, long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn completely. Incomplete combustion allows carbon and varnish to form on piston rings, cylinder head valves, and injector nozzle...

  • Page 83

    Note: under certain conditions the engine fan will run after the engine is turned off. These conditions are under high load and high temperature conditions. Cooling system tips — automatic transmission to reduce the potential for engine and transmission overheating in high ambient temperature condit...

  • Page 84

    Do not operate the engine with failed parts all engine failures give some warning before the parts fail. Be on the alert for changes in performance, sounds, and visual evidence that the engine requires service. Some important clues are: • engine misfiring or vibrating severely • sudden loss of power...

  • Page 85

    Warning! Remember to disconnect the cord before driving. Damage to the 110–115 volt electrical cord could cause electrocution. Note: the block heater will require 110 volts ac and 6.5 amps to activate the heater element. Fuel requirements use good quality diesel fuel from a reputable supplier in you...

  • Page 86

    Fuel conditioners should not be required in your vehicle. If available in your area, a high cetane “premium” diesel fuel may offer improved cold-starting and warm-up performance. Caution! If the “water in fuel indicator light” remains on, do not start engine before you drain the water from the fuel ...

  • Page 87

    Biodiesel fuel requirements a maximum blend of 5% biodiesel meeting astm speci- fication d975 is recommended for use with your diesel engine. If frequent operation with biodiesel blends that are between 6% and 20% (b6–b20) is desired, the main- tenance schedule is subject to shorter intervals. The o...

  • Page 88

    Caution! Use of blends greater than 20% is not approved. Use of blends greater than 20% can result in engine damage. Such damage is not covered by the new vehicle limited warranty. Biodiesel fuel properties — low ambient temperatures biodiesel fuel may gel or solidify at low ambient tem- peratures, ...

  • Page 89

    Fuel water separation — must use mopar approved fuel filter elements biodiesel fuel has a natural affinity to water and water accelerates microbial growth. Your mopar filtration sys- tem is designed to provide adequate fuel water separa- tion capabilities. Fuel in oil dilution — must adhere to requi...

  • Page 90

    Diesel exhaust fluid your vehicle is equipped with a selective catalytic re- duction system to meet the very stringent diesel emis- sions standards required by the environmental protec- tion agency. The purpose of the scr system is to reduce levels of nox (oxides of nitrogen emitted from engines) th...

  • Page 91

    The def injection system and scr catalyst enable the achievement of diesel emissions requirements; while maintaining outstanding fuel economy, drivability, torque and power ratings. Refer to “electronic vehicle information center (evic)” or “driver information display (did)” in “understand- ing your...

  • Page 92

    Note: there is no fuel filler cap. A flapper door inside the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel- ing. 3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is...

  • Page 93

    1. Retrieve fuel funnel from the jack kit located under the front passenger seat. 2. Insert funnel into same filler pipe opening as the fuel nozzle. Note: ensure funnel is inserted fully to hold flapper door open. 3. Pour fuel into funnel opening. 4. Remove funnel from filler pipe, clean off prior t...

  • Page 94

    Caution! To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. Warning! • never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled. • never add fuel when the engine is running. This is in violation of most stat...

  • Page 95

    If the vehicle will not start, refer to “maintenance procedures/priming if the engine has run out of fuel” in “maintaining your vehicle” for further information. Warning! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel...

  • Page 96

    “instrument cluster” and “instrument cluster descrip- tions” in “understanding your instrument panel” for further information. Note: driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of def that is used in your vehicle. Def fill procedure note: refer to “fluids, lubrica...

  • Page 97

    Note: • the def gauge may take up to five seconds to update after adding a gallon or more of diesel exhaust fluid (def) to the def tank. If you have a fault related to the def system, the gauge may not update to the new level. See your authorized dealer for service. • the def gauge may also not imme...

  • Page 98

    3. Stop filling the def tank immediately when any of the following happen: def stops flowing from the fill bottle into the def tank, def splashes out the filler neck, or a def pump nozzle automatically shuts off. 4. Reinstall cap onto def tank. Filling the def tank in cold climates since def will be...

  • Page 99: Maintaining Your Vehicle

    Maintaining your vehicle contents ! Engine compartment — 3.0l diesel . . . . .98 ! Maintenance procedures . . . . . . . . . . . .99 ▫ engine oil . . . . . . . . . . . . . . . . . . . . . . . . . .100 ▫ engine air cleaner filter . . . . . . . . . . . . . . . .102 ▫ draining fuel/water separator filte...

  • Page 100

    Engine compartment — 3.0l diesel 1 — air cleaner filter 5 — battery 2 — engine oil dipstick 6 — power distribution center (pdc) 3 — engine oil fill 7 — washer fluid reservoir 4 — brake fluid reservoir 8 — engine coolant 98 maintaining your vehicle.

  • Page 101

    Maintenance procedures the pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides those maintenance items specified in the fixed maintenance schedule, there are other components which may require servicing or replacement in the futu...

  • Page 102

    Engine oil engine oil selection for best performance and maximum protection under all types of operating conditions, the manufacturer recom- mends engine oils that meet the requirements of chrysler material standard ms-11106, and that are approved to acea c3. Checking oil level to assure proper lubr...

  • Page 103

    Mark. The total capacity from the min mark to the max mark is 1.3 qts (1.2 l). Caution! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine. Note: it is possible for your oil level to be slightly higher than a previous check. This ...

  • Page 104

    Which is recommended for all operating temperatures. This engine oil improves low temperature starting and vehicle fuel economy. Materials added to engine oil the manufacturer strongly recommends against the ad- dition of any additives (other than leak detection dyes) to the engine oil. Engine oil i...

  • Page 105

    Warning! The air induction system (air cleaner, hoses, etc.) provides a measure of protection. Do not remove the air induction system (air cleaner, hoses, etc.) unless such removal is necessary for repair or maintenance. Make sure that no one is near the engine compart- ment before starting the vehi...

  • Page 106

    Engine air cleaner filter removal 1. Release the spring clips from the air cleaner cover. 2. Lift the air cleaner cover to access the air cleaner filter. 3.0 diesel air cleaner filter cover 1 — air cleaner filter cover 2 — spring clips open air cleaner filter assembly 1 — air cleaner cover 2 — air c...

  • Page 107

    3. Remove the air cleaner filter element from the housing assembly. Engine air cleaner filter installation note: inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleane...

  • Page 108

    Draining fuel/water separator filter the fuel filter/water separator filter housing is located above the rear axle next to the fuel tank. The best access to this water drain valve is from under the vehicle. Caution! • do not drain the fuel/water separator filters when the engine is running. • diesel...

  • Page 109

    Caution! If the “water in fuel indicator light” remains on, do not start the engine before you drain water from the fuel filters to avoid engine damage. If the “water in fuel indicator light” comes on and a single chime is heard while you are driving, or with the ignition in the on position, there m...

  • Page 110

    If more than two ounces or 60 milliliters of fuel have been drained, follow the directions for “priming if the engine has run out of fuel.” underbody mounted fuel filter replacement note: using a fuel filter that does not meet the manu- facturer’s filtration and water separating requirements can sev...

  • Page 111

    3. Open the water drain valve, and let any accumulated water drain. 4. Close the water drain valve. 5. Remove bottom cover using a strap wrench. Rotate counterclockwise for removal. Remove the used o-ring and discard it. 6. Remove the used filter cartridge from the housing and dispose of it accordin...

  • Page 112

    Caution! The starter motor will engage for approximately 30 seconds at a time. Allow two minutes between crank- ing intervals. Note: the engine may run rough until the air is forced from all the fuel lines. Warning! Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under ...

  • Page 113

    Intervention regeneration strategy — message process flow this engine meets all required diesel engine emissions standards. To achieve these emissions standards, your vehicle is equipped with a state-of-the-art engine and exhaust system. These systems are seamlessly integrated into your vehicle and ...

  • Page 114

    Caution! It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are marked (+) positive and negative (-) and are identified on the battery case. Also, if a “fast charger”...

  • Page 115

    Spraying water from a garden hose vertically down the face of the a/c condenser (if equipped) or the back of the radiator core. Check the engine cooling system hoses for brittle rubber, cracking, tears, cuts and tightness of the connection at the coolant recovery bottle and radiator. Inspect the ent...

  • Page 116

    Caution! • mixing of engine coolant (antifreeze) other than specified organic additive technology (oat) en- gine coolant (antifreeze), may result in engine damage and may decrease corrosion protection. Organic additive technology (oat) engine cool- ant is different and should not be mixed with hybri...

  • Page 117

    You use the same engine coolant (oat coolant conform- ing to ms.90032) throughout the life of your vehicle. Please review these recommendations for using organic additive technology (oat) engine coolant (antifreeze) that meets the requirements of chrysler material stan- dard ms.90032. When adding en...

  • Page 118

    • mixing engine coolant (antifreeze) types is not recom- mended and can result in cooling system damage. If hoat and oat coolant are mixed in an emergency, have a authorized dealer drain, flush, and refill with oat coolant (conforming to ms.90032) as soon as possible. Cooling system pressure cap the...

  • Page 119

    Engine coolant (antifreeze) in open containers or allow it to remain in puddles on the ground. If ingested by a child or pet, seek emergency assistance immediately. Clean up any ground spills immediately. Points to remember note: when the vehicle is stopped after a few miles/ kilometers of operation...

  • Page 120

    • do not change the thermostat for summer or winter operation. If replacement is ever necessary, install only the correct type thermostat. Other designs may result in unsatisfactory engine coolant (antifreeze) performance, poor gas mileage, and increased emissions. Charge air cooler — inter-cooler t...

  • Page 121

    With disc brakes, the fluid level can be expected to fall as the brake linings wear. However, an unexpected drop in fluid level may be caused by a leak and a system check should be conducted. Refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for further information. Warn...

  • Page 122

    Warning! (continued) • do not allow petroleum based fluid to contaminate the brake fluid. Brake seal components could be damaged, causing partial or complete brake failure. This could result in an accident. Fluid capacities u.S. Metric fuel (approximate) 3.0l diesel engine 26 gallons 98.5 liters die...

  • Page 123

    U.S. Metric cooling system 3.0l turbo diesel engine (mopar® engine coolant/ antifreeze 10 year/150,000 mile formula oat (organic additive technology)) 11.6 quarts 11 liters 5 maintaining your vehicle 121.

  • Page 124

    Fluids, lubricants and genuine parts engine component fluid, lubricant, or genuine part engine coolant we recommend you use mopar® antifreeze/coolant 10 year/150,000 mile formula oat (organic additive technology). Engine oil only use acea c3 5w-30 synthetic low ash engine oil meeting chrysler materi...

  • Page 125

    Component fluid, lubricant, or genuine part fuel selection use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low sulfur highway diesel fuel (15 ppm sulfur maximum) and prohibits the use of low sulfur highway diesel...

  • Page 126

    Note: if the vehicle is exposed to extreme cold (below 20°f or -7°c), or is required to operate at colder-than- normal conditions for prolonged periods, use climatized no. 2 diesel fuel or dilute the no. 2 diesel fuel with 50% no. 1 diesel fuel. This will provide better protection from fuel gelling ...

  • Page 127

    Caution! (continued) • do not use water alone or alcohol-based engine coolant (antifreeze) products. Do not use additional rust inhibitors or antirust products, as they may not be compatible with the radiator engine coolant and may plug the radiator. • this vehicle has not been designed for use with...

  • Page 128

    Chassis component fluid, lubricant, or genuine part automatic transmission only use mopar® zf 8&9 speed atf™ automatic transmission fluid or equivalent. Failure to use the correct fluid may affect the function or perfor- mance of your transmission. Transfer case we recommend you use mopar® bw44–44 t...

  • Page 129: Maintenance Schedule

    Maintenance schedule contents ! Maintenance schedule . . . . . . . . . . . . .128 ▫ maintenance chart — diesel fuel up to b5 biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . .130 ▫ additional maintenance — b6 to b20 biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . .132 6.

  • Page 130

    Maintenance schedule your vehicle is equipped with an automatic oil change indicator system. The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance. Based on engine operation conditions, the oil change indicator message will illuminate. This...

  • Page 131

    Required maintenance refer to the maintenance schedules on the following pages for required maintenance. At every oil change interval as indicated by oil change indicator system: • change oil and filter. • completely fill the diesel exhaust fluid tank. • rotate the tires. Rotate at the first sign of...

  • Page 132

    Maintenance chart — diesel fuel up to b5 biodiesel mileage or time passed (whichever comes first) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 or years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 or kilometers: 16,000 32,000 48,000 64,000 80...

  • Page 133

    Mileage or time passed (whichever comes first) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 or years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 or kilometers: 16,000 32,000 48,000 64,000 80,000 96,000 112,000 128,000 144,000 160,000 176,000...

  • Page 134

    Warning! • you can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic. • failure to properly inspect and m...

  • Page 135

    Additional maintenance chart — b6 to b20 biodiesel mileage or time passed (whichever comes first) 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000 or years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 or kilometers: 16,000 32,000 48,000 64,000 80...

  • Page 136

    Warning! • you can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic. • failure to properly inspect and m...

  • Page 137

    Ram 2500 / 3500 / 4500 / 5500

  • Page 139: Table Of Contents

    Table of contents section page 1 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 2 things to know before starting your vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 3 understanding your instr...

  • Page 141: Introduction

    Introduction contents ! A message from chrysler group llc . .140 1.

  • Page 142

    A message from chrysler group llc chrysler group llc and cummins® welcome you as a cummins® turbocharged diesel-powered truck owner. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck. It is important that you read and understand this manual. Almost 100%...

  • Page 143

    Your vehicle. This information may be used to determine if repair will be covered by the new vehicle limited warranty. There is a probability that the use of a “performance chip” will prohibit the engine from starting. In this instance, the vehicle will need to be serviced by a authorized dealer in ...

  • Page 145: Contents

    Things to know before starting your vehicle contents ! Remote starting system — if equipped . . . . . . . . . . . . . . . . . . . . . . . . .144 ▫ how to use remote start . . . . . . . . . . . . . . .144 ! Engine break-in recommendations . . .147 2.

  • Page 146

    Remote starting system — if equipped this system uses the remote keyless entry (rke) transmitter to start the engine conve- niently from outside the vehicle while still maintaining security. The system has a range of approximately 300 ft (91 m). Note: • the vehicle must be equipped with an automatic...

  • Page 147

    • wait to start light is not illuminated warning! • do not start or run an engine in a closed garage or confined area. Exhaust gas contains carbon mon- oxide (co) which is odorless and colorless. Carbon monoxide is poisonous and can cause serious in- jury or death when inhaled. • keep remote keyless...

  • Page 148

    Note: • the park lamps will turn on and remain on during remote start mode. • for security, power window and power sunroof op- eration (if equipped) are disabled when the vehicle is in the remote start mode. • the engine can be started two consecutive times (two 15-minute cycles) with the rke transm...

  • Page 149

    Remote start comfort systems — if equipped when remote start is activated, the heated steering wheel, and driver heated seat features will automatically turn on in cold weather. In warm weather, the driver vented seat feature will automatically turn on when the remote start is activated. These featu...

  • Page 150

    For additional vehicle break-in requirements, refer to “trailer towing” in “starting and operating” of the owners manual. Because of the construction of the cummins® turbo- charged diesel engine, engine run-in is enhanced by loaded operating conditions which allow the engine parts to achieve final f...

  • Page 151: Contents

    Understanding your instrument panel contents ! Instrument cluster . . . . . . . . . . . . . . . . .150 ▫ instrument cluster descriptions . . . . . . . . . . .151 ! Instrument cluster . . . . . . . . . . . . . . . . .163 ▫ instrument cluster descriptions . . . . . . . . . . .164 ! Electronic vehicle ...

  • Page 152

    Instrument cluster 150 understanding your instrument panel.

  • Page 153

    Instrument cluster descriptions 1. Tachometer 1. The tachometer indicates engine speed in revolutions per minute (rpm x 1000). 2. Anti-lock brake (abs) light this light monitors the anti-lock brake system (abs). The light will turn on when the ignition switch is turned to the on/run position and may...

  • Page 154

    Although your vehicle will usually be drivable and not need towing, see your authorized dealer for service as soon as possible. Caution! Prolonged driving with the malfunction indicator light (mil) on could cause damage to the engine control system. It also could affect fuel economy and driveability...

  • Page 155

    (kilometers) at speeds greater than 30 mph (48 km/h), see your authorized dealer as soon as possible to have the problem diagnosed and corrected. Note: • the “esc off indicator light” and the “esc activation/malfunction indicator light” come on mo- mentarily each time the ignition switch is turned t...

  • Page 156

    7. Front fog light indicator — if equipped this indicator will illuminate when the front fog lights are on. 8. Park/headlight on indicator — if equipped this indicator will illuminate when the park lights or headlights are turned on. 9. Electronic vehicle information center (evic) the electronic veh...

  • Page 157

    Reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability. Please note that the tpms is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the lev...

  • Page 158

    Caution! (continued) sensor to become inoperable. After using an after- market tire sealant it is recommended that you take your vehicle to an authorized dealership to have your sensor function checked. Note: the tpms telltale is also accompanied by a “low tire” message in the electronic vehicle inf...

  • Page 159

    If the light remains lit with the engine running, your vehicle will usually be drivable. However, see an autho- rized dealer for service as soon as possible. If the light is flashing when the engine is running, immediate service is required. You may experience reduced performance, an elevated/rough ...

  • Page 160

    For further information on four-wheel drive operation and proper use, refer to “four-wheel drive operation — if equipped” in “starting and operating”. 18. 4wd indicator light — if equipped this light alerts the driver that the vehicle is in the four-wheel drive mode, and the front and rear driveshaf...

  • Page 161

    Note: the highest available transmission gear is dis- played in the lower right corner of the evic whenever the electronic range select (ers) feature is active. Use the +/- selector on the shift lever or steering wheel to activate ers. Refer to “automatic transmission” in “starting and operating” fo...

  • Page 162

    Note: the light may flash momentarily during sharp cornering maneuvers, which change fluid level condi- tions. The vehicle should have service performed, and the brake fluid level checked. If brake failure is indicated, immediate repair is neces- sary. Warning! Driving a vehicle with the red brake l...

  • Page 163

    26. Seat belt reminder light when the ignition switch is first turned to on/run, this light will turn on for four to eight seconds as a bulb check. During the bulb check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving, if the driver’s seat belt remai...

  • Page 164

    Note: • the gauge may take up to five seconds to update after adding a gallon or more of diesel exhaust fluid (def) to the def tank. If you have a fault related to the def system, the gauge may not update to the new level. See your authorized dealer for service. • the def gauge may also not immediat...

  • Page 165

    Instrument cluster 3 understanding your instrument panel 163.

  • Page 166

    Instrument cluster descriptions 1. Tachometer the tachometer indicates engine speed in revolutions per minute (rpm x 1000). Caution! Do not operate the engine with the tachometer pointer at high rpm for extended periods. Engine operation over 3200 rpm (redline) can result in significant damage that ...

  • Page 167

    Testing the light will come on when the ignition is first turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the bulb does not come on during starting, have the condi- tion investigated promptly. If this light comes on and remains on whil...

  • Page 168

    4. Turn signal indicators the arrow will flash with the exterior turn signal when the turn signal lever is operated. Note: • a continuous chime will sound if the vehicle is driven more than 1 mile (1.6 km) with either turn signal on. • check for an inoperative outside light bulb if either indicator ...

  • Page 169

    Warning! A hot engine cooling system is dangerous. You or others could be badly burned by steam or boiling coolant. You may want to call an authorized dealer for service if your vehicle overheats. If you decide to look under the hood yourself, see “maintaining your vehicle.” follow the warnings unde...

  • Page 170

    Note: the light may flash momentarily during sharp cornering maneuvers, which change fluid level condi- tions. The vehicle should have service performed, and the brake fluid level checked. If brake failure is indicated, immediate repair is neces- sary. Warning! Driving a vehicle with the red brake l...

  • Page 171

    8. Seat belt reminder light when the ignition switch is first turned to on/run, this light will turn on for four to eight seconds as a bulb check. During the bulb check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving, if the driver’s seat belt remain...

  • Page 172

    12. Park/headlight on indicator — if equipped this indicator will illuminate when the park lights or headlights are turned on. 13. Cargo light the cargo light will illuminate when the cargo light is activated by pressing the cargo light button on the headlight switch. 14. Fuel gauge shows level of f...

  • Page 173

    Reduces fuel efficiency and tire tread life, and may affect the vehicle’s handling and stopping ability. Please note that the tpms is not a substitute for proper tire maintenance, and it is the driver’s responsibility to maintain correct tire pressure, even if under-inflation has not reached the lev...

  • Page 174

    Caution! (continued) sensor to become inoperable. After using an after- market tire sealant it is recommended that you take your vehicle to an authorized dealership to have your sensor function checked. Note: the tpms telltale is also accompanied by a “low tire” message in the driver information dis...

  • Page 175

    20. Driver information display (did) menu driver information display (did) features an interactive display of the main menu’s that is located in the instru- ment cluster. For further information, refer to “driver information display (did)” in this section. 21. Electronic stability control (esc) off ...

  • Page 176

    Note: • the “esc off indicator light” and the “esc activation/malfunction indicator light” come on mo- mentarily each time the ignition switch is turned to on/run. • each time the ignition is turned to on/run, the esc system will be on, even if it was turned off previously. • the esc system will mak...

  • Page 177

    Electronic vehicle information center (evic) the electronic vehicle information center (evic) fea- tures a driver-interactive display that is located in the instrument cluster. This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on th...

  • Page 178

    • exhaust filter full – power reduced see dealer — if equipped • exhaust service required – see dealer now — if equipped • exhaust system – filter xx% full service required see dealer — if equipped • exhaust system – regeneration in process exhaust filter xx% full — if equipped • exhaust system – re...

  • Page 179

    Vehicle information (customer information features) push and release the up arrow or down arrow button until “vehicle info” displays in the cluster. Push the right arrow or left arrow button to scroll through the available vehicle information sub menu(s) to display anyone of the following choices. S...

  • Page 180

    Vehicle information sub menus • battery voltage displays the actual battery voltage. Note: the battery voltage may show a fluctuation at various engine temperatures. This cycling operation is caused by the post-heat cycle of the intake manifold heater system. The number of cycles and the length of t...

  • Page 181

    • exhaust brake displays the actual exhaust brake power. • turbo boost displays the actual turbo boost value. • tire pressure monitor system displays the actual tire pressure. • gauge summary displays the coolant, trans, oil temp and oil pressure. • oil temp displays the actual oil temperature. Elec...

  • Page 182

    The evic displays are located in the center portion of the cluster and consists of seven sections: 1. Compass display displays the current direction. For further information, refer to “compass settings” under “customer program- mable features — uconnect® 5.0/8.4 settings”. 2. Temperature display dis...

  • Page 183

    5. Evic amber telltales • low fuel telltale when the fuel level reaches approximately 3.0 gal (11.0 l) this light will turn on, and remain on until fuel is added. • windshield washer fluid low indicator this telltale will turn on to indicate the wind- shield washer fluid is low. • low coolant level ...

  • Page 184

    • air suspension payload protection telltale — if equipped this telltale will turn on to indicate that the maximum payload may have been exceeded or load leveling cannot be achieved at its current ride height. Protection mode will automatically be selected in order to “protect” the air suspension sy...

  • Page 185

    • low diesel exhaust fluid light — diesel only this telltale will turn on to indicate the diesel exhaust fluid (def) is low. 6. Evic red telltales • door ajar this light will turn on to indicate that one or more doors may be ajar. • oil pressure warning light this telltale indicates low engine oil p...

  • Page 186

    • electronic throttle control (etc) light this light informs you of a problem with the electronic throttle control (etc) system. The light will come on when the ignition is first turned on and remain on briefly as a bulb check. If the light does not come on during starting, have the system checked b...

  • Page 187

    • electric power steering malfunction warning light this telltale is on when the electric power steering is not operating and needs service. • trailer brake disconnected warning light this telltale is on when the trailer brake has been disconnected. 7. Audio/phone information and sub-menu informatio...

  • Page 188

    • unstored messages until run these messages deal primarily with the remote start feature. This message type is displayed until the ignition is in the run state. Examples of this message type are “remote start aborted - door ajar” and “press brake pedal and push button to start”. • five second unsto...

  • Page 189

    Cold ambient derate mode messages the vehicle will display messages when a derate (engine power reduction) is activated to protect the turbocharger during engine start up in cold ambient temperatures. • engine power reduced during warmup — this message will display during start up when the ambi- ent...

  • Page 190

    Warning! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn. Your vehicle has t...

  • Page 191

    • by simply driving your vehicle at highway speeds for as little as 45 minutes, you can remedy the condition in the particulate filter system and allow your cum- mins® diesel engine and exhaust after-treatment sys- tem to remove the trapped pm and restore the system to normal operating condition. • ...

  • Page 192

    Caution! See your authorized dealer, as damage to the exhaust system could occur soon with continued operation. Diesel exhaust fluid (def) warning messages your vehicle will begin displaying warning messages when the def level reaches a driving range of approxi- mately 200 miles (322 km). If the fol...

  • Page 193

    • if the system detects that the level of fuel in the tank has increased. • add a minimum of 2 gallons (9.5 liters) of def to the tank in order to avoid vehicle operation at a maximum speed of 5 mph (8 km/h). Note: a minimum of 2 gallons (9.5 liters) may be required to restore normal vehicle operati...

  • Page 194

    Zero, and will be accompanied by a periodic chime. The message will continue to countdown until it reaches zero unless the vehicle is serviced. We recom- mend you drive to your nearest authorized dealer and have your vehicle serviced immediately. Note: under some circumstances this mileage counter m...

  • Page 195

    Ram active air system your vehicle is equipped with an advanced ram active air system that provides enhanced performance, espe- cially when towing under demanding hot or high alti- tude conditions. If the evic/did displays the message “active airbox service required see dealer”, vehicle performance ...

  • Page 196

    2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and release the right arrow button to access the ”fuel filter life” screen. 4. Press and release the down arrow button to select “reset”, then press and release the right arrow button to s...

  • Page 197

    4. Push and release the down arrow button to select “reset,” then press and release the right arrow button to select reset of the oil life to 100%. 5. Push and release the up arrow button to exit the evic screen. Vehicles not equipped with passive entry 1. Without pushing the brake pedal, push the e...

  • Page 198

    Driver information display (did) — 7” display the driver information display (did) display is located in the center portion of the cluster and consists of eight sections: 1. Main screen — the inner ring of the display will illuminate in grey under normal conditions, yellow for non critical warnings,...

  • Page 199

    9. Selectable gauge (trans temp, oil temp, oil life, trailer brake, current mpg, fuel filter life, turbo boost, exhaust brake, battery voltage) 10. Main menu items (digital speedometer, vehicle info, fuel economy, trip a, trip b, trailer tow, audio, stored messages, screen setup, vehicle settings) 1...

  • Page 200

    • unstored messages until run these messages deal primarily with the remote start feature. This message type is displayed until the ignition is in the run state. Examples of this message type are “remote start aborted - door ajar” and “press brake pedal and push button to start”. • five second unsto...

  • Page 201

    Note: the “wait to start” telltale may not illuminate if the intake manifold temperature is warm enough. Low diesel exhaust fluid light this telltale will turn on to indicate the diesel exhaust fluid (def) is low. Cold ambient derate mode messages the vehicle will display messages when a derate (eng...

  • Page 202

    Equipped with a state-of-the-art engine and exhaust system. These systems are seamlessly integrated into your vehicle and managed by the powertrain control module (pcm). The pcm manages engine combustion to allow the exhaust system’s catalyst to trap and burn particulate matter (pm) pollutants, with...

  • Page 203

    The exhaust particulate filter reaches 80% of its maxi- mum storage capacity. Under conditions of exclusive short duration and low speed driving cycles, your cummins® diesel engine and exhaust after-treatment system may never reach the conditions required to remove the trapped pm. If this occurs, th...

  • Page 204

    • exhaust filter full — power reduced see dealer — this message indicates the pcm has derated the engine to limit the likelihood of permanent damage to the after-treatment system. If this condition is not corrected and a dealer service is not performed, exten- sive exhaust after-treatment damage can...

  • Page 205

    Distance mileage, and it will be accompanied by a single chime. Stating at 100 miles, remaining range will be continuously displayed while operating the vehicle. Chimes will also accompany the 75, 50 and 25 mile remaining distances. The def low telltale will be on continuously until def fluid is top...

  • Page 206

    Continuously display until the mileage counter reaches zero, and will be accompanied by a periodic chime. The message will continue to countdown until it reaches zero unless the vehicle is serviced. We recom- mend you drive to your nearest authorized dealer and have your vehicle serviced immediately...

  • Page 207

    Ram active air system your vehicle is equipped with an advanced ram active air system that provides enhanced performance, espe- cially when towing under demanding hot or high alti- tude conditions. If the did displays the message “active airbox service required see dealer”, vehicle perfor- mance may...

  • Page 208

    Vehicles not equipped with passive entry 1. Without pressing the brake pedal, cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and release the right arrow button to acc...

  • Page 209

    Vehicles equipped with passive entry 1. Without pressing the brake pedal, press the engine start/stop button and cycle the ignition to the on/run position (do not start the engine.) 2. Press and release the down arrow button to scroll downward through the main menu to “vehicle info”. 3. Press and re...

  • Page 211: Starting And Operating

    Starting and operating contents ! Starting procedures . . . . . . . . . . . . . . . .211 ▫ manual transmission — if equipped . . . . . . .213 ▫ automatic transmission — if equipped . . . . .213 ▫ keyless enter-n-go™ — if equipped . . . . . . .213 ▫ extreme cold weather . . . . . . . . . . . . . . . ...

  • Page 212

    ▫ cooling system tips — automatic transmission . . . . . . . . . . . . . . . . . . . . . . . . .231 ! Engine block heater — if equipped . . .232 ▫ block heater usage . . . . . . . . . . . . . . . . . . . .233 ! Diesel exhaust brake (engine braking) . . . . . . . . . . . . . . . . . . . .233 ! Automa...

  • Page 213

    ▫ fuel filler cap . . . . . . . . . . . . . . . . . . . . . . .267 ▫ avoid using contaminated fuel . . . . . . . . . . .268 ▫ bulk fuel storage — diesel fuel . . . . . . . . . .268 ▫ diesel exhaust fluid storage. . . . . . . . . . . . . .269 ▫ adding diesel exhaust fluid . . . . . . . . . . . . .269...

  • Page 214

    Starting procedures before starting your vehicle, adjust your seat, adjust both inside and outside mirrors, and fasten your seat belts. The starter should not be operated for more than 15- second intervals. Waiting a few minutes between such intervals will protect the starter from overheating. Warni...

  • Page 215

    Manual transmission — if equipped apply the parking brake, place the shift lever in neu- tral and press the clutch pedal to the floor before starting the vehicle. This vehicle is equipped with a clutch interlocking ignition system. It will not start unless the clutch is fully pressed. Automatic tran...

  • Page 216

    4. If you wish to stop the cranking of the engine prior to the engine starting, remove your foot from the brake pedal and press the button again. Note: • normal starting of either a cold or a warm engine is obtained without pumping or pressing the accelerator pedal. • under cold weather conditions, ...

  • Page 217

    Note: if the ignition switch is left in the acc or run (engine not running) position and the transmission is in park, the system will automatically time out after 30 minutes of inactivity and the ignition will switch to the off position. Engine start/stop button functions — with driver’s foot off th...

  • Page 218

    Follow the steps in the “normal starting” procedure except: 1. Pushing the engine start button with the driver’s foot on the brake will move the ignition from off or acc to run, and will illuminate the #wait to start# telltale. The engine will not immediately crank, this is normal operation. 2. The ...

  • Page 219

    5. After engine start-up, check to see that there is oil pressure. 6. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle. 7. Release the parking brake and drive. Note: • engine idle speed will automatically increase to 1,000 rpm and engage the ...

  • Page 220

    • a heated intake air system both improves engine starting and reduces the amount of white smoke generated by a warming engine. Normal starting procedure — engine manifold air temperature above 66° f (19° c) observe the instrument panel cluster lights when starting the engine. 1. Always apply the pa...

  • Page 221

    Caution! Do not crank engine for more than 15 seconds at a time or starter motor damage may result. Turn the ignition switch to the off position and wait at least two minutes for the starter to cool before repeating start procedure. 5. When the engine starts, release the key fob. 6. Check that the o...

  • Page 222

    2. While the #wait to start” telltale is on, the evic/did will additionally display a gauge or bar whose initial length represents the full #wait to start# time period. Its length will decrease until it disappears when the # wait to start# time has elapsed. Caution! If the “water in fuel indicator l...

  • Page 223

    • automatic equipped vehicles with optional keyless enter-n-go™ – if the start button is pushed once while in park with the ignition off and driver’s foot on the brake pedal, the vehicle will automatically crank and start after the wait to start time has elapsed. If it is desired to abort the start ...

  • Page 224

    Note: excessive white smoke and poor engine perfor- mance will result if manifold heaters are not recycled. 2. Heat generated by the manifold heaters dissipates rapidly in a cold engine. If more than two minutes pass between the time the “wait to start” telltale turns off and the engine is started, ...

  • Page 225

    Starting fluids warning! Starting fluids or flammable liquids must never be used in the cummins® diesel engine (see warning label). Never pour diesel fuel, flammable liquid, starting fluids (ether) into the air cleaner canister, air intake piping, or turbocharger inlet in an attempt to start the veh...

  • Page 226

    Warning! (continued) • never leave children alone in a vehicle, or with access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a number of reasons. A child or others could be seriously or fatally injured. Children should be warned not to touch the parking bra...

  • Page 227

    Cold weather precautions operation in ambient temperature below 32°f (0°c) may require special considerations. The following charts sug- gest these options: fuel operating range note: use “ultra low sulfur diesel fuels” only. *no. 1 ultra low sulfur diesel fuel should only be used where extended arc...

  • Page 228

    Diesel engine. However, if seasonably adjusted fuel is not available and you are operating below 20°f (-6°c), mopar® premium diesel fuel treatment (or equiva- lent) may be beneficial to avoid fuel gelling. Engine oil usage refer to “maintenance procedures” in “maintaining your vehicle” for the corre...

  • Page 229

    Note: high-speed, no-load running of a cold engine can result in excessive white smoke and poor engine perfor- mance. No-load engine speeds should be kept under 1,200 rpm during the warm-up period, especially in cold ambient temperature conditions. Your vehicle is equipped with a turbo speed limiter...

  • Page 230

    Varnish to form on piston rings, engine valves, and injector nozzles. Also, the unburned fuel can enter the crankcase, diluting the oil and causing rapid wear to the engine. If the engine is allowed to idle, under some conditions the idle speed may increase to 900 rpm then return to normal idle spee...

  • Page 231

    Stopping the engine idle the engine a few minutes before routine shutdown. After full load operation, idle the engine three to five minutes before shutting it down. This idle period will allow the lubricating oil and coolant to carry excess heat away from the combustion chamber, bearings, internal c...

  • Page 232

    Driving condition load turbo- charger tempera- ture idle time (min.) be- fore en- gine shut- down stop and go empty cool less than one stop and go medium one highway speeds medium warm two city traffic maximum gcwr three highway speeds maximum gcwr four uphill grade maximum gcwr hot five idle shutdo...

  • Page 233

    Operating precautions avoid overheating the engine the temperature of the engine coolant (antifreeze) (a mixture of 50% ethylene-glycol and 50% water) must not exceed the normal range of the temperature gauge 240°f (116°c) with a 21 psi (145 kpa) coolant pressure cap. Usually the engine coolant (ant...

  • Page 234

    Do not operate the engine with low oil pressure when the engine is at normal operating temperature, the minimum oil pressures required are: idle 700 to 800 rpm 10 psi (69 kpa) full speed and load 30 psi (207 kpa) caution! If oil pressure falls to less than normal readings, shut the engine off immedi...

  • Page 235

    The engine block heater cord is routed under the hood to the right side and can be located just behind the grille near the headlamp. Note: the engine block heater cord is a factory installed option. If your vehicle is not equipped, heater cords are available from your authorized mopar® dealer. The b...

  • Page 236

    • longer brake life • faster cab warm-up the exhaust brake feature will only function when the driver toggles it on by pushing the exhaust brake button until the #exhaust brake indicator# is illuminated. Nor- mal (full strength) exhaust brake mode is indicated by a yellow #exhaust brake indicator#. ...

  • Page 237

    The automatic transmission will downshift more aggres- sively in tow/haul mode when the exhaust brake is enabled to increase brake performance. Caution! Use of aftermarket exhaust brakes is not recom- mended and could lead to engine damage warning! Do not use the exhaust brake feature when driving i...

  • Page 238

    Indicator” in the evic/did will change from yellow to green when automatic exhaust brake is enabled. Push- ing the exhaust brake button again will toggle the ex- haust brake mode to off. Automatic transmission — if equipped caution! Damage to the transmission may occur if the follow- ing precautions...

  • Page 239

    Warning! (continued) • unintended movement of a vehicle could injure those in or near the vehicle. As with all vehicles, you should never exit a vehicle while the engine is running. Before exiting a vehicle, always apply the parking brake, shift the transmission into park, turn the engine off, and r...

  • Page 240

    Key ignition park interlock this vehicle is equipped with a key ignition park inter- lock which requires the transmission to be in park before the ignition switch can be turned to the lock/ off (key removal) position. The key fob can only be removed from the ignition when the ignition is in the lock...

  • Page 241

    Self-calibrating; therefore, the first few shifts on a new vehicle may be somewhat abrupt. This is a normal condition, and precision shifts will develop within a few hundred miles (kilometers). Only shift from drive to park or reverse when the accelerator pedal is released and the vehicle is stopped...

  • Page 242

    When parking on a hill, apply the parking brake before shifting the transmission to park, otherwise the load on the transmission locking mechanism may make it diffi- cult to move the shift lever out of park. As an added precaution, turn the front wheels toward the curb on a downhill grade and away f...

  • Page 243

    Warning! (continued) • unintended movement of a vehicle could injure those in or near the vehicle. As with all vehicles, you should never exit a vehicle while the engine is running. Before exiting a vehicle, always apply the parking brake, shift the transmission into park, turn the engine off, and r...

  • Page 244

    Caution! • before moving the shift lever out of park, you must turn the ignition switch from the lock/off position to the on/run position, and also press the brake pedal. Otherwise, damage to the shift lever could result. • do not race the engine when shifting from park or neutral into another gear ...

  • Page 245

    Warning! Do not coast in neutral and never turn off the ignition to coast down a hill. These are unsafe practices that limit your response to changing traffic or road conditions. You might lose control of the vehicle and have a collision. Caution! Towing the vehicle, coasting, or driving for any oth...

  • Page 246

    If the transmission temperature exceeds normal operat- ing limits, the powertrain controller will modify the transmission shift schedule and expand the range of torque converter clutch engagement. This is done to prevent transmission damage due to overheating. If the transmission becomes extremely h...

  • Page 247

    Accelerate under heavily loaded conditions may be re- duced. In all cases, normal operation will resume once the transmission temperature has risen to a suitable level. Transmission limp home mode transmission function is monitored electronically for abnormal conditions. If a condition is detected t...

  • Page 248

    If the transmission cannot be reset, authorized dealer service is required. Electronic range select (ers) operation the electronic range select (ers) shift control allows the driver to limit the highest available gear when the transmission is in drive. For example, if you shift the transmission into...

  • Page 249

    Warning! Do not downshift for additional engine braking on a slippery surface. The drive wheels could lose their grip and the vehicle could skid, causing a collision or personal injury. Screen display 1 2 3 4 5 6 d actual gear(s) allowed 1 1-2 1-3 1-4 1-5 1-6 1-6 note: to select the proper gear posi...

  • Page 250

    When to use tow/haul mode when driving in hilly areas, towing a trailer, carrying a heavy load, etc., and frequent transmission shifting oc- curs, press the tow/haul switch to activate tow/ haul mode. This will improve performance and reduce the potential for transmission overheating or failure due ...

  • Page 251

    Warning! Do not use the “tow/haul” feature when driving in icy or slippery conditions. The increased engine braking could cause the rear wheels to slide, and the vehicle to swing around with the possible loss of vehicle control, which could cause an accident possi- bly resulting in personal injury o...

  • Page 252

    Cause damage to the transmission. The torque con- verter will refill within five seconds after starting the engine. Manual transmission — if equipped warning! You or others could be injured if you leave the vehicle unattended without having the parking brake fully applied. The parking brake should a...

  • Page 253

    Shifting truck models with manual transmission are equipped with a clutch interlocking ignition system. The clutch pedal must be fully pressed to start the vehicle. Fully press the clutch pedal before shifting gears. As you release the clutch pedal, lightly press the accelerator pedal. This transmis...

  • Page 254

    Recommended vehicle shift speeds to utilize your manual transmission efficiently for both fuel economy and performance, it should be upshifted as listed in recommended shift speed chart. Shift at the vehicle speeds listed for acceleration. When heavily loaded or pulling a trailer these recommended u...

  • Page 255

    Caution! When descending a hill, be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage, and/or clutch disc damage even if the clutch pedal is pressed. Maximum recommended downshift speeds caution! Failure to follow the recommended downshiftin...

  • Page 256

    Caution! If you skip a gear while downshifting or downshift at too high of a vehicle speed, these conditions may cause the engine to overspeed if too low of a gear is selected and the clutch pedal is released. Damage to the clutch and the transmission can result from skipping a gear while downshifti...

  • Page 257

    Switches are found under the hood in the connectors attached to the auxiliary power distribution center. You have the ability to configure the functionality of the auxiliary switches via the electronic vehicle information center (evic) or driver information display (did). All switches can now be con...

  • Page 258

    Stationary mode to operate the pto in this mode the vehicle must meet the following conditions: • be in park position (vehicles equipped with auto- matic transmission.) • pto switch has been activated. • parking brake applied (vehicles equipped with manual transmission). • brake pedal must not be ap...

  • Page 259

    Remain applied and will not disengage until the engine speed falls below 1,000 rpm. Tcc engagement is desir- able for certain types of pto applications (automatic transmission only). To operate the pto via a remote switch, the customer must make sure the above conditions are met. It is vital for pro...

  • Page 260

    The customer may choose to use the pto while the vehicle is moving. To do so, the pto function must be activated prior to taking the vehicle out of park. This is accomplished by activating the upfitter-provided pto on/off switch. At this point, the customer may place the vehicle in a forward or reve...

  • Page 261

    Warning! (continued) the inlet for the engine air intake is located behind the passenger side headlamp and receives air through the grille. Fuel requirements use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low su...

  • Page 262

    Caution! If the “water in fuel indicator light” remains on, do not start engine before you drain the water from the fuel filter(s) to avoid engine damage. Refer to “maintenance procedures/draining fuel/water sepa- rator filter” in “maintaining your vehicle” for fur- ther information. Fuel specificat...

  • Page 263

    (-6°c), mopar® premium diesel fuel treatment (or equivalent) may be beneficial to avoid fuel gelling. • no. 1 ultra low sulfur diesel fuel should only be used where extended arctic conditions (-10°f or -23°c) exist. Bio-diesel fuel requirements chassis cab models a maximum blend of 5% biodiesel meet...

  • Page 264

    Fuel quality — must comply with astm standards the quality of biodiesel fuel may vary widely. Only fuel produced by a bq9000 supplier to the following specifi- cations may be blended to meet biodiesel blend (b6–b20) fuel meeting astm specification d-7467: • pretrodiesel fuel meeting astm specificati...

  • Page 265

    Fuel in oil dilution — must adhere to required oil change interval fuel dilution of lubricating oil has been observed with the use of biodiesel fuel. Fuel in oil must not exceed 5%. To ensure this limit is met your oil change interval must be maintained to the following schedule: • ram pickup 2500/3...

  • Page 266

    Adding fuel — 2500/3500 diesel models 1. Open the fuel filler door. 1 — diesel exhaust fluid fill location 2 — diesel fuel fill location note: there is no fuel filler cap. A flapper door inside the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens ...

  • Page 267

    Emergency fuel can refueling most fuel cans will not open the flapper door. A funnel is provided to open the flapper door to allow emergency refueling with a fuel can. 1. Retrieve fuel funnel from the jack kit located under the front passenger seat. Diesel fuel and def fluid filler door fuel fill fu...

  • Page 268

    2. Insert funnel into same filler pipe opening as the fuel nozzle. Note: ensure funnel is inserted fully to hold flapper door open. 3. Pour fuel into funnel opening. 4. Remove funnel from filler pipe, clean off prior to putting back in the jack kit. Caution! To avoid fuel spillage and overfilling, d...

  • Page 269

    Warning! (continued) • a fire may result if fuel is pumped into a portable container that is inside of a vehicle. You could be burned. Always place fuel containers on the ground while filling. Adding fuel — chassis cab models caution! To avoid fuel spillage and overfilling, do not “top off” the fuel...

  • Page 270

    Caution! Damage to the fuel system or emission control sys- tem could result from using an improper fuel tank filler tube cap. A poorly fitting cap could let impuri- ties into the fuel system. Warning! • never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed ...

  • Page 271

    If the vehicle will not start, refer to “maintenance procedures/priming if the engine has run out of fuel” in “maintaining your vehicle” for further information. Warning! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel...

  • Page 272

    Note: driving conditions (altitude, vehicle speed, load, etc.) will effect the amount of def that is used in your vehicle. Def fill procedure note: refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for the correct fluid type. 1. Remove cap from def tank (located on drive...

  • Page 273

    1 — diesel exhaust fluid fill location 2 — diesel fuel fill location 2. Insert def fill adapter/nozzle into def tank filler neck. Caution! • to avoid def spillage, and possible damage to the def tank from overfilling, do not “top off” the def tank after filling. (continued) def filler cap and fuel f...

  • Page 274

    Caution! (continued) • do not overfill. Def will freeze below 12ºf (-11ºc). The def system is designed to work in temperatures below the def freezing point, how- ever, if the tank is overfilled and freezes, the system could be damaged. • when def is spilled, clean the area immediately with water and...

  • Page 275

    From portable containers when your def gauge is read- ing ½ full. On chassis cab applications a maximum of 2 gallons may be added when the def gauge is reading ¾ full. Diesel exhaust fluid your vehicle is equipped with a selective catalytic re- duction system to meet the very stringent diesel emis- ...

  • Page 276

    • nh3 sensor • temperature sensors • scr catalyst the def injection system and scr catalyst enable the achievement of diesel emissions requirements; while maintaining outstanding fuel economy, drivability, torque and power ratings. Refer to “electronic vehicle information center (evic) or # driver i...

  • Page 277: Contents

    What to do in emergencies contents ! Jump starting . . . . . . . . . . . . . . . . . . . . . .276 ▫ with portable starting unit. . . . . . . . . . . . . . .279 5.

  • Page 278

    Jump starting warning! • to prevent personal injury or damage to clothing, do not allow battery fluid to contact eyes, skin or fabrics. Do not lean over a battery when connecting jumper cables or allow cable clamps to touch each other. Keep open flames or sparks away from battery vent holes. Always ...

  • Page 279

    1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to the positive terminal of the discharged battery. Note: do not jump off fuses. Only jump directly off positive post. Warning! Do not permit vehicles to touch each other as this could establis...

  • Page 280

    2. Connect one end of the other jumper cable to negative (-) post of booster battery. Connect the other end of the jumper cable to a good ground on the engine block of the vehicle with the discharged battery. Make sure a good connection is made, free of dirt and grease. Warning! • do not connect the...

  • Page 281

    Warning! Any procedure other than above could result in: • personal injury caused by electrolyte squirting out the battery vent. • personal injury or property damage due to battery explosion. • damage to charging system of booster vehicle or of immobilized vehicle. With portable starting unit there ...

  • Page 283: Maintaining Your Vehicle

    Maintaining your vehicle contents ! Engine compartment — 6.7l diesel — six-speed 68rfe (2500/3500 models) . . . . . . .283 ! Engine compartment — 6.7l diesel — six-speed as69rc hd (3500/chassis cab models) . . . . . . . . . . . . . . . . . . . . . . . . . . . .284 ! Maintenance procedures . . . . . ...

  • Page 284

    ▫ manual transmission — if equipped . . . . . . . .312 ▫ automatic transmission — if equipped. . . . . .313 ▫ noise control system required maintenance & warranty . . . . . . . . . . . . . . . . . . . . . . . . . . .316 ! Fluid capacities . . . . . . . . . . . . . . . . . . . .321 ! Fluids, lubrican...

  • Page 285

    Engine compartment — 6.7l diesel — six-speed 68rfe (2500/3500 models) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil dipstick 5 — batter...

  • Page 286

    Engine compartment — 6.7l diesel — six-speed as69rc hd (3500/chassis cab models) 1 — battery 7 — washer fluid reservoir 2 — engine coolant reservoir 8 — power steering fluid reservoir 3 — automatic transmission dipstick 9 — power distribution center 4 — brake fluid reservoir 10 — engine oil dipstick...

  • Page 287

    Maintenance procedures the pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides those maintenance items specified in the fixed maintenance schedule, there are other components which may require servicing or replacement in the futu...

  • Page 288

    Engine oil checking oil level to assure proper lubrication of your vehicle’s engine, the engine oil must be maintained at the correct level. Check the oil level at regular intervals. The best time to check the oil level is before starting the engine after it has been parked overnight. When checking ...

  • Page 289

    Only when the level on the dipstick is below the “add” mark. The total capacity from the add mark to the full mark is 2 qts (1.9l). Caution! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine. Never operate the engine with oil lev...

  • Page 290

    System damage. A maximum sulfated ash content of 1.00 mass % is recommended for all oil used in the engine. The same oil change interval is to be followed for synthetic oil as for petroleum based oil. Also, synthetic oil must meet the same performance specifications as petro- leum oil. Caution! Do n...

  • Page 291

    Engine oil not designated by the chrysler or cummins® material standards and api cj-4 should not be used, as engine and exhaust system durability may be compro- mised. The engine oil filler cap also shows the recom- mended engine oil viscosity for your engine. For infor- mation on engine oil filler ...

  • Page 292

    The engine oil. Engine oil is an engineered product and its performance may be impaired by supplemental addi- tives. Engine oil filter refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for further information. The engine oil filter should be changed at every engine oil c...

  • Page 293

    The condition of the air cleaner filter is monitored by the engine control module. The “service air filter” message will display in the electronic vehicle informa- tion center (evic) or driver information display (did) when service is required. Refer to “electronic vehicle information center (evic)”...

  • Page 294

    Note: the air filter housing contains a mass air flow sensor. This sensor is critical to proper engine operation and component longevity. Any damage or modification to this sensor could result in major engine and/or exhaust aftertreatment damage. We recommend you use mopar® brand parts. Even though ...

  • Page 295

    Engine air cleaner filter removal 1. Remove the screws from the air cleaner cover. 2. Lift the air cleaner cover to access the air cleaner filter. 3. Remove the air cleaner filter element from the housing assembly. Air cleaner filter cover 1 — clean air hose clamp 2 — air cleaner filter cover 3 — sc...

  • Page 296

    Engine air cleaner filter installation note: inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward. 2. Install the air clea...

  • Page 297

    Second filter location is on the frame behind the front axle. The best access to this water drain valve is from under the vehicle. Caution! • do not drain the fuel/water separator filters when the engine is running. • diesel fuel will damage blacktop paving surfaces. Drain the filters into an approp...

  • Page 298

    Note: care should be taken in disposing of used fluids from your vehicle. Used fluids, indiscriminately dis- carded, can present a problem to the environment. Con- tact an authorized dealer, service station, or government agency for advice on recycling programs and for where used fluids and filters ...

  • Page 299

    Caution! • diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter...

  • Page 300

    5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove used o-ring and discard it. 6. Remove the used filter cartridge from the housing and dispose of according to your local regulations. 7. Wipe clean the sealing surfaces of the lid and housing. 8. Install new o-r...

  • Page 301

    Caution! • diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • do not prefill the fuel filter when installing a new fuel filter. There is a possibility debris could be introduced into the fuel filter during this action. It is best to install the filter...

  • Page 302

    5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove used o-ring and discard it. 6. Remove the used filter cartridge from the housing and dispose of according to your local regulations. 7. Wipe clean the sealing surfaces of the lid and housing. 8. Install new o-r...

  • Page 303

    Caution! Do not engage the starter motor for more than 15 seconds at a time. Allow two minutes between the cranking intervals. Note: the engine may run rough until the air is forced from all the fuel lines. Warning! Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under ...

  • Page 304

    • use of biodiesel mixture in excess of 20% can nega- tively impact the fuel filter’s ability to separate water from the fuel, resulting in high pressure fuel system corrosion or damage. • ethanol blends are not recommended or approved for use with your cummins® diesel engine. • in addition, commerc...

  • Page 305

    Warning! A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass or leaves coming into contact with your exhaust system. Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn. Diesel exhaust flu...

  • Page 306

    Caution! It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are marked (+) positive and negative (-) and are identified on the battery case. Also, if a “fast charger”...

  • Page 307

    Engine coolant checks check the engine coolant (antifreeze) protection every 12 months (before the onset of freezing weather, where applicable). If the engine coolant (antifreeze) is dirty or rusty in appearance, the system should be drained, flushed and refilled with fresh coolant. Check the front ...

  • Page 308

    Selection of coolant refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for further information. Caution! • mixing of engine coolant (antifreeze) other than specified organic additive technology (oat) en- gine coolant (antifreeze), may result in engine damage and may decr...

  • Page 309

    150,000 miles (240,000 km) before replacement. To pre- vent reducing this extended maintenance period, it is important that you use the same engine coolant (oat coolant conforming to ms.90032) throughout the life of your vehicle. Please review these recommendations for using organic additive technol...

  • Page 310

    • mixing engine coolant (antifreeze) types is not recom- mended and can result in cooling system damage. If hoat and oat coolant are mixed in an emergency, have a authorized dealer drain, flush, and refill with oat coolant (conforming to ms.90032) as soon as possible. Cooling system pressure cap the...

  • Page 311

    Engine coolant (antifreeze) in open containers or allow it to remain in puddles on the ground. If ingested by a child or pet, seek emergency assistance immediately. Clean up any ground spills immediately. Points to remember note: when the vehicle is stopped after a few miles/ kilometers of operation...

  • Page 312

    • do not change the thermostat for summer or winter operation. If replacement is ever necessary, install only the correct type thermostat. Other designs may result in unsatisfactory engine coolant (antifreeze) performance, poor gas mileage, and increased emis- sions. Charge air cooler — inter-cooler...

  • Page 313

    With disc brakes, the fluid level can be expected to fall as the brake linings wear. However, an unexpected drop in fluid level may be caused by a leak and a system check should be conducted. Refer to “fluids, lubricants, and genuine parts” in “maintaining your vehicle” for further information. Warn...

  • Page 314

    Warning! (continued) • do not allow petroleum based fluid to contaminate the brake fluid. Brake seal components could be damaged, causing partial or complete brake failure. This could result in an accident. Clutch hydraulic system the clutch hydraulic system is a sealed maintenance-free system. In t...

  • Page 315

    Vehicle is on level ground, enough lubricant should be added to bring the level to 1/4 in (6 mm) below the bottom of the filler hole. Automatic transmission — if equipped selection of lubricant it is important to use the proper transmission fluid to ensure optimum transmission performance and life. ...

  • Page 316

    Caution! Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo- nents. Such damage is not covered by the new vehicle limited warranty. Fluid level check it is best to check the fluid level when the transmission is at normal operating temperature (170-18...

  • Page 317

    5. Place the shift lever momentarily into each gear posi- tion (allowing time for the transmission to fully en- gage in each position), ending with the transmission in park. 6. Remove the dipstick, wipe it clean and reinsert it until seated. 7. Remove the dipstick again and note the fluid level on b...

  • Page 318

    Caution! (continued) accurate reading. Run the engine at idle, in park, to warm the fluid. 8. Reinsert the dipstick. Check for leaks. Release the parking brake. Note: to prevent dirt and water from entering the transmission after checking or replenishing fluid, make sure that the dipstick cap is pro...

  • Page 319

    Required maintenance for noise control systems the following maintenance services must be performed every six months or 7,500 miles (12 000 km) whichever comes first, to assure proper operation of the noise control systems. In addition, inspection and service should be performed anytime a malfunctio...

  • Page 320

    Tampering with noise control system prohibited federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person, other than for purposes of maintenance, repair, or replacement, of any device or element of design incorpo- rated into any new vehic...

  • Page 321

    Assembly or in any part, component or system of the vehicle as manufactured by the manufacturer, which, at the time it left the manufacturer’s control, caused noise emissions to exceed federal standards, are covered by this warranty for the life of the vehicle. Maintenance log and service chart (die...

  • Page 322

    Noise systems maintenance chart and service log — insert month, day, year under column mileage closest to the mileage at which service was performed. Miles 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 kilometers 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 exhaust sy...

  • Page 323

    Fluid capacities u.S. Metric fuel (approximate) 2500/3500 standard cab longbed models 28 gallons 106 liters 2500/3500 crew/mega cab shortbed models 31 gallons 129 liters 2500/3500 crew cab longbed models 32 gallons 132 liters standard rear tank – chassis cab only 52 gallons 197 liters optional midsh...

  • Page 324

    Fluids, lubricants and genuine parts engine component fluid, lubricant, or genuine part engine coolant we recommend you use mopar® antifreeze/coolant 10 year/150,000 mile formula oat (organic additive technology). Engine oil in ambient temperatures above 0°f (-18°c), we recommend you use 15w-40 engi...

  • Page 325

    Component fluid, lubricant, or genuine part crankcase ventilation filter we recommend you use mopar® ccv filter. Fuel selection use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with ultra low sulfur highway diesel fuel (15 p...

  • Page 326

    Component fluid, lubricant, or genuine part diesel exhaust fluid mopar® diesel exhaust fluid (api certified) (def) or equivalent that has been api certified to the iso 22241 standard. Use of fluids not api certified to iso 22241 may result in system damage. You can receive assistance in locating def...

  • Page 327

    Component fluid, lubricant, or genuine part transfer case we recommend you use mopar® bw44–44 transfer case fluid. Front and rear axle fluid (2500/3500) we recommend you use synthetic, gl-5 sae 75w-85. Limited slip additive is not required for limited-slip rear axles. Front and rear axle fluid (4500...

  • Page 329: Maintenance Schedule

    Maintenance schedule contents ! Maintenance schedule — diesel engine . . . . . . . . . . . . . . . . . . . . . . .328 ▫ oil change indicator system — cummins® diesel . . . . . . . . . . . . . . . . . . . . .328 ▫ perform service indicator — cummins® diesel . . . . . . . . . . . . . . . . . . . . .33...

  • Page 330

    Maintenance schedule — diesel engine caution! Failure to perform the required maintenance items may result in damage to the vehicle. At each stop for fuel • check the engine oil level at least 30 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level gr...

  • Page 331

    The engine oil every 15,000 miles or 500 hours, whichever comes first, except for the chassis cab models that are using b20 biodiesel, which are 12,500 miles or 400 hours, whichever comes first. Failure to change the engine oil per the maintenance schedule can result in internal engine damage. Your ...

  • Page 332

    If chassis cab models are operated with greater than 5% levels of biodiesel, the oil change interval must not exceed 12,500 miles (20 000 km) under any circumstances. See the fuel requirements section for more information regarding operation of chassis cab models configured for use with biodiesel bl...

  • Page 333

    Maintenance chart — cummins® diesel engine mileage or time passed (whichever comes first): 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 127,000 135,000 142,500 150,000 or months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 1...

  • Page 334

    Mileage or time passed (whichever comes first): 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 127,000 135,000 142,500 150,000 or months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 or kilometers: 12,000 24,000 36,...

  • Page 335

    Mileage or time passed (whichever comes first): 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 127,000 135,000 142,500 150,000 or months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 or kilometers: 12,000 24,000 36,...

  • Page 336

    Mileage or time passed (whichever comes first): 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 127,000 135,000 142,500 150,000 or months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 or kilometers: 12,000 24,000 36,...

  • Page 337

    Mileage or time passed (whichever comes first): 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 127,000 135,000 142,500 150,000 or months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 or kilometers: 12,000 24,000 36,...

  • Page 338

    Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all re- ceipts. * inspect the front and rear axle surfaces every 20,000 miles (32,000 km). If gear oil leakage is suspected, check the fluid level. If using your vehicle for police, taxi, fleet, of...

  • Page 339: Index

    Index.

  • Page 340

    Adding engine coolant (antifreeze) . . . . . . . . . . . .114 adding fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 air bag light . . . . . . . . . . . . . . . . . . . . . . . . . .17, 35 air cleaner, engine (engine air cleaner filter) . . . .102 alarm light . . . . . . . . . . . ...

  • Page 341

    Radiator cap . . . . . . . . . . . . . . . . . . . . . . . . . .116 selection of coolant (antifreeze) . . . . . . . .113 , 122 diesel fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 diesel fuel requirements . . . . . . . . . . . . . . . . . . . .83 bulk storage of . . . . . . . ....

  • Page 342

    Adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 , 122 filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 requirements . . . . . . . . . . . . . . . . . . . . . . . . . .83 specifications . . ...

  • Page 343

    New vehicle break-in period . . . . . . . . . . . . . . . . . .13 oil, engine . . . . . . . . . . . . . . . . . . . . . . . . . .100, 122 capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 change interval . . . . . . . . . . . . . . . . . . . . . . . .101 dipstick . . . . . . . . ...

  • Page 344

    Turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 32 viscosity, engine oil . . . . . . . . . . . . . . . . . . . . . . .101 voltmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 warning lights (instrument cluster description) . . .17, 30 water separator, dies...

  • Page 345

    Adding engine coolant (antifreeze) . . . . . . . . . . . .306 adding fuel . . . . . . . . . . . . . . . . . . . . . . . . .264, 267 air bag light . . . . . . . . . . . . . . . . . . . . . . . . .158, 169 air cleaner, engine (engine air cleaner filter) . . .290, 317 air filter . . . . . . . . . . . ....

  • Page 346

    Coolant capacity . . . . . . . . . . . . . . . . . . . . . . .321 coolant level . . . . . . . . . . . . . . . . . . . . . . . . .305 disposal of used coolant . . . . . . . . . . . . . . . . .308 drain, flush, and refill . . . . . . . . . . . . . . . . . .305 points to remember . . . . . . . . . . . ...

  • Page 347

    Filters engine fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .294 engine oil . . . . . . . . . . . . . . . . . . . . . . . .290 , 322 engine oil disposal . . . . . . . . . . . . . . . . . . . . .290 flashers turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . .153 turn signal ...

  • Page 348

    Keyless enter-n-go. . . . . . . . . . . . . . . . . . . . . . . .213 lights airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169 alarm . . . . . . . . . . . . . . . . . . . . . . . . . . .159 , 170 anti-lock . . ....

  • Page 349

    Materials added to . . . . . . . . . . . . . . . . . . . . .289 recommendation . . . . . . . . . . . . . . . . . . . . . . .287 synthetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289 viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288 overdrive. . . . . . . . . . ....

  • Page 350

    Tires pressure warning light . . . . . . . . . . . . . . . . . .154 pressure warning light . . . . . . . . . . . . . . . . . .170 torque converter clutch . . . . . . . . . . . . . . . . . . . .249 traction control . . . . . . . . . . . . . . . . . . . . . . . . . .312 transfer case fluid . . . . . ....

  • Page 351

    Installation of radio transmitting equipment special design considerations are incorporated into this vehicle’s electronic system to provide immunity to radio frequency signals. Mobile two-way radios and telephone equipment must be installed properly by trained person- nel. The following must be obs...

  • Page 352

    Chrysler group llc o w n e r ’ s m a n u a l 2 0 1 5 2015 ram truck die sel supplement 15d241-226-ad fourth edition printed in u.S.A. R a m t r u c k d i e s e l s u p p l e m e n t.