RAMSET D60 Operator's Safety & Operating Instruction Manual

Manual is about: SEMI-AUTOMATIC, LOW VELOCITY PISTON TYPE FASTENING TOOL

Summary of D60

  • Page 1

    Ramset d60 tool operator’s safety & operating instruction manual danger this tool for use by licensed operators only. Read and obey all safety and operating instructions before operating tool. Semi-automatic, low velocity piston type fastening tool.

  • Page 2: Safety Introduction

    Just as no one can merely read a book about driving an automobile and then hope to drive one safely, no one should attempt to use any ramset tool without adequate, competent personal instruction. And just as one must be licensed to drive an automobile, one must also be licensed to use a powder actua...

  • Page 3: Preparation

    Preparation acceptable base materials powder actuated fastening is suitable for use in the following base materials only: • poured concrete • structural steel • masonry joints (see page 8) never attempt to fasten into any other type of material. Fastening into other materials can cause blindness or ...

  • Page 4: Safety Instructions

    Loads & load selection safety 1. Always make a test fastening after being sure that the base material is suitable for powder actuated fastening. Failure to determine the correct power level to be used may result in the use of excessive power, allowing the fastener to pass completely through the work...

  • Page 5: Danger

    Tool handling safety 1. Always be sure tool is operating properly before attempting to use it. Follow the “daily function check” shown to the right and described on page 9. 2. Always load tool using a disc load selected directly from a box indicating the power load type and number. Never attempt to ...

  • Page 6: Failure To Follow

    Failure to follow instructions can cause injury to the tool operator or to bystanders. Fastener driving safety 1. Only use the tool for fastening into a suitable base material. 2. Never fire the tool without a fastener. Firing a tool without a fastener will cause the piston to strike the work surfac...

  • Page 7: Fasteners

    Your ramset d60 tool uses only the ramset fasteners and loads shown below or listed for the tool in the product catalog. Fasteners fasteners / loads fasteners / loads 7 never use any other types of fasteners or strip loads in the ramset d60 tool. Use of other types of fasteners or loads may cause un...

  • Page 8: Fastening Applications

    Fastening applications your ramset tool can be used for a wide range of fastening needs in a variety of base materials. Reading and following these important fastening guidelines will help you get the best results from your tool, fasteners, and powder loads, as well as help you perform these fasteni...

  • Page 9

    Tool operation daily function test always check the tool first to make sure that it does not contain a disc load or fastener. Test the tool several times by depressing the muzzle bushing fully on a hard surface and pulling the trigger. You should hear an audible click as the firing pin releases. Let...

  • Page 10

    4. With the tool barrel closed to the semi- closed position and finger away from the trigger, open the cover by pressing the side button, and insert a load disc into the slots in the receiver housing. 5. Close the cover and be sure it is locked. Never attempt to make a fastening with the tool cover ...

  • Page 11

    D60 power level adjustment the power level of the d60 tool may be adjusted for varying materials by changing the length of the barrel. Extending the barrel length reduces the driving power and shortening the length increases the driving power. The d60 tool utilizes a “quick release” pawl design to e...

  • Page 12: Maintenance

    Always make sure the tool is not loaded before performing any service or repair and always wear safety goggles when cleaning or servicing the tool. Normal cleaning all front end parts shown in the disassembly section are to be cleaned daily with a good detergent oil and wire brush. Remove all dirt a...

  • Page 13: Troubleshooting

    Refer to parts schematic for proper assembly of parts – overdriving of fasteners – excessive power – change to the next lower power level load disc color and number. – soft base material – check base material (see page 3) – tool fails to fire – failure to depress – see “tool does not completely comp...

  • Page 14: Parts Schematic

    Parts schematic parts schematic 14.

  • Page 15: Parts List

    Ramset d60 tool parts list key part no. Description 1 5466405 spall guard 2 13500 outer barrel shroud (front barrel) 3 135010 outer barrel clip (pkg of 3) 4 30663 standard muzzle bushing 5 13504 rear barrel 6 30691 piston assembly 7 13505 load chamber assembly 8 307920 cocking slide 9 308870 firing ...

  • Page 16: Disassembly

    Disassembly 16 disassembly tool disassembly 1. Slide the barrel assembly out of the tool until the barrel shroud clip is exposed. 2. Unscrew and remove the pawl assembly. Note the position of the notch on the pawl as the pawl is removed. The pawl must be installed at reassembly with the notch in thi...

  • Page 17: Disassembly

    Disassembly 17 disassembly 5. Slide the barrel assembly from the outer barrel shroud and muzzle bushing. 6. Unscrew the firing chamber from the barrel. Note: when ready to reassemble the firing chamber, do not screw it on tightly to the barrel so that it can be readily aligned with the slot in the r...

  • Page 18

    D60 warranty and limitations powder actuated tool manufactures' institute inc. Tm concrete fastening systems glendale heights, il 60139 800-ramset6 (1-800-726-7386) www.Ramset.Com buy with confidence... Buy from your authorized distributor an illinois tool works company © illinois tool works 2008 pr...