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- Samson
- Controller
- 5825
- Mounting And Operating Instructions
Samson 5825 Mounting And Operating Instructions
Summary of 5825
Page 1
Mounting and operating instructions eb 5824-1 en tr anslat ion of original instruct ions edition january 2015 electric actuators type 5824 without fail-safe action type 5825 with fail-safe action three-step version.
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2 eb 5824-1 en note on these mounting and operating instructions these mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling samson devices. Î for the safe and proper use of these instructions, read them carefully and ke...
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Contents eb 5824-1 en 3 1 safety instructions and measures ...................................................................6 1.1 notes on possible severe personal injury .........................................................9 1.2 notes on possible personal injury .................................
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4 eb 5824-1 en contents 7 operation ...................................................................................................28 7.1 handwheel ..................................................................................................28 8 servicing.......................................
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Eb 5824-1 en 5.
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6 eb 5824-1 en safety instructions and measures 1 safety instructions and measures the type 5824/5825 electric actuator is designed to operate a mounted globe valve used in heating, ventilation and air-conditioning systems as well as in process engineering and in- dustrial energy transfer systems. T...
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Eb 5824-1 en 7 safety instructions and measures revisions and other modifications revisions, conversions or other modifications to the product are not authorized by samson. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer...
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8 eb 5824-1 en safety instructions and measures referenced documentation the following documents apply in addition to these mounting and operating instructions: − mounting and operating instructions of the valve on which the electric actuator is mount- ed, e.G. For samson valves: u eb 5861 for type ...
Page 9
Eb 5824-1 en 9 safety instructions and measures 1.1 notes on possible severe personal injury danger ! Risk of electric shock. Î before connecting wiring, performing any work on the device or opening the de- vice, disconnect the power supply and protect it against unintentional reconnection. Î only u...
Page 10
10 eb 5824-1 en safety instructions and measures 1.3 notes on possible property damage notice ! Risk of damage to the electric actuator due to the power supply exceeding the per- missible tolerances. The type 5824/5825 electric actuators are designed for use according to regulations for low-voltage ...
Page 11: 2 Markings On The Device
Eb 5824-1 en 11 markings on the device 2 markings on the device 2.1 nameplate samson electric actuator u: v: 1 0062 made in germany 2 var.-id. 3 model 4 serial no. 5 13 f: 7 s: 8 9 10 f: 11 p: 12 6 14 15 1 type designation 2 year of manufacture 3 configuration id 4 model designation (type 5825 only)...
Page 12: Ation
12 eb 5824-1 en design and principle of operation 3 design and principle of oper- ation the actuator contains a reversible synchro- nous motor and a maintenance-free gear. The motor is switched off by torque-depen- dent limit contacts or in case of overload. The force of the motor is transmitted to ...
Page 13: 3.1 Cover Screws
Eb 5824-1 en 13 design and principle of operation Î the fail-safe action must not be used to control the valve position. The type 5825 actuator does not have a handwheel (2) on the housing cover. Manual override is possible, after removing the front cover, using a 4 mm allen key. The actuator return...
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14 eb 5824-1 en design and principle of operation 3.3 technical data · type 5824 type 5824 -10 -13 -20 -23 -30 -33 fail-safe action without rated travel mm 6 1) 6 1) 12 12 15 15 stroking speed standard: 0.17 mm/s • – • – • – actuator with faster motor: 0.33 mm/s – • – • – • transit time for rated tr...
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Eb 5824-1 en 15 design and principle of operation additional electrical equipment (not suitable for retrofitting) two limit contacts, max. 230 v, 1 a • • • • • • one resistance transmitter, 0 to 1000 Ω ±15 % (90 % of final value at rated travel); max. 1 ma, 5 v • – • – • • materials housing, housing...
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16 eb 5824-1 en design and principle of operation 3.4 technical data · type 5825 type 5825 -10 -13 -20 -23 -30 -33 -15 -25 -35 fail-safe action with direction of action extends retracts rated travel mm 6 1) 6 1) 12 12 15 15 6 1) 12 15 stroking speed standard: 0.17 mm/s • – • – • – • • • actuator wit...
Page 17: 3.5 Accessories
Eb 5824-1 en 17 design and principle of operation electromagnetic compatibility according to en 61000-6-2, en 61000-6-3 and en 61326 vibration according to en 60068-2-6 and en 60068-2-27 compliance · additional electrical equipment (not suitable for retrofitting) two limit contacts, max. 230 v, 1 a ...
Page 18: 3.6 Dimensions In Mm
18 eb 5824-1 en design and principle of operation 3.6 dimensions in mm type 5824-10 and types 5825-10/-15/-25 146 82 113 48 44 103 types 5824-13/-23/-33 and types 5825-13/-23 (version with faster motor) 12 18 Ø 70 51 (33) 136 146 48 44 103 82 113.
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Eb 5824-1 en 19 design and principle of operation type 5824-30 and types 5825-30/-33/-35 203 50 136 Ø10 46.5 6 15 mm travel actuator with yoke (1400-7414) 15 mm travel actuator without yoke.
Page 20: 4.1 Unpacking
20 eb 5824-1 en measures for preparation 4 measures for preparation after receiving the shipment, proceed as fol- lows: 1. Check the scope of delivery. Compare the shipment received against the deliv- ery note. 2. Check the shipment for transportation damage. Report any damage to samson and the forw...
Page 21: 4.4 Aligning The Travel
Eb 5824-1 en 21 measures for preparation 4.4 aligning the travel indication scale the travel indication scale has two opposed scales. Which scale is to be used depends on the valve version (fig. 2). In the delivered state, the scale alignment applies to globe valves and three-way diverting valves. T...
Page 22: 5 Mounting and Start-Up
22 eb 5824-1 en mounting and start-up 5 mounting and start-up risk of malfunction due to incorrectly per- formed start-up. Perform start-up following the described sequence. 5.1 mounting the actuator onto the valve the actuator is mounted either directly onto the valve or using a yoke depending on t...
Page 23: 5 Mounting and Start-Up
Eb 5824-1 en 23 mounting and start-up 5 mounting and start-up risk of malfunction due to incorrectly per- formed start-up. Perform start-up following the described sequence. 5.1 mounting the actuator onto the valve the actuator is mounted either directly onto the valve or using a yoke depending on t...
Page 24: Attachment
24 eb 5824-1 en mounting and start-up retracting the actuator stem electrically 1. Unscrew front cover. 2. Perform electrical wiring according to fig. 6 on page 26 and carefully refas- ten the front cover. 3. Retract actuator stem: switch on power supply and retract the actuator stem electrically un...
Page 25: Supply
Eb 5824-1 en 25 mounting and start-up 5.3 electrical connections risk of electric shock. − upon installation of the electric cables, you are required to observe the regulations concerning low-voltage installations ac- cording to din vde 0100 as well as the regulations of your local power supplier. −...
Page 26
26 eb 5824-1 en mounting and start-up al el n n l l el al 41 44 42 51 54 52 63 62 61 n al el n – + l n – + l n actuator stem retracts actuator stem extends resistance transmitter mechanical limit contacts additional electrical equipment controller controller bottom con- tact cam top contact cam type...
Page 27: 6 Additional Functions
Eb 5824-1 en 27 additional functions 6 additional functions 6.1 limit contacts risk of electric shock from exposed live parts. Do not touch live parts on adjusting the limit contacts. The limit contacts (6, fig. 1) can optionally be used as make or break contacts. Terminal assignment (fig. 6): − ter...
Page 28: 7 Operation
28 eb 5824-1 en operation 7 operation after connection of the power supply, the ac- tuator is ready for operation. 7.1 handwheel travel and direction of action can be read off the scale of the travel indicator (fig. 7). Handwheel (type 5824 only) travel indication scale fig. 7: type 5824 electric ac...
Page 29: 8 Servicing
Eb 5824-1 en 29 servicing 8 servicing the electric actuator was checked by samson before it left the factory. − the product warranty becomes void if service or repair work not described in these instructions is performed without prior agreement by samson's after-sales service department. − only use ...
Page 30: 9 Malfunctions
30 eb 5824-1 en malfunctions 9 malfunctions Î troubleshooting (see table 1). Contact samson's after-sales service department for malfunctions not listed in the table. Table 1: troubleshooting error possible reasons recommended action actuator stem does not move. Actuator is blocked. Î check attachme...
Page 31: Sembly
Eb 5824-1 en 31 decommissioning and disassembly 10 decommissioning and disas- sembly risk of electric shock. − before performing any work on the device and before opening the device, disconnect the power supply and protect it against un- intentional reconnection. − only use power interruption device...
Page 32: 11 Annex
32 eb 5824-1 en annex 11 annex 11.1 after-sales service contact samson's after-sales service de- partment for support concerning service or repair work or when malfunctions or defects arise. E-mail you can reach the after-sales service de- partment at aftersalesservice@samson.De. Addresses of samson...
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Eb 5824-1 en 33.
Page 36: Eb 5824-1 En
Samson ag · mess- und regeltechnik weismüllerstraße 3 · 60314 frankfurt am main, germany phone: +49 69 4009-0 · fax: +49 69 4009-1507 samson@samson.De · www.Samson.De eb 5824-1 en 2017-10-25 · engl ish.