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Sensidyne gilian gilibrator 2 Operation & Service Manual

Manual is about: CALIBRATION SYSTEM

Summary of gilian gilibrator 2

  • Page 1

    16333 bay vista dr. • clearwater, fl 33760 • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [fax] • www.Sensidyne.Com revision g • document no. 850190m \ calibration system operation & service manual gilibrator 2 2 advanced test equipment rentals www.Atecorp.Com 800-404-atec (2832) ® established 1...

  • Page 2

    Letter from the president thank you for purchasing your new sensidyne air monitoring product. We stand behind all of the products we sell . . . Each sensidyne product has been designed and manufactured to provide unparalleled service, day after day. Our professional staff has tested each unit under ...

  • Page 3: Packing List

    3 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) the following are shipped with the gilian gilibrator 2 calibration system standard kits: • control unit base • flow cell assembly (piston or wet [high flow, standard flow, or low flow]) • ac charger • adapter [shipped wi...

  • Page 4

    — preliminary — gilian gilibrator 2 calibration system 4 sensidyne document no. 850190m (rev g) proprietary notice this manual was prepared by sensidyne, inc. Exclusively for the owner of the gilian gilibrator 2 calibration system. The material within this manual is the proprietary information of se...

  • Page 5: Contents

    5 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) table of contents • preface • packing list .......................................................................................................................... 3 • notices .............................................

  • Page 6: Contents

    — preliminary — gilian gilibrator 2 calibration system 6 sensidyne document no. 850190m (rev g) table of contents section four: operation 4.1 piston cell operation ............................................................................................. 22 4.1.1 start up ...........................

  • Page 7: Warnings !

    7 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) read and understand all warnings before use important compatibility note most flow cells designed for the original gilibrator base are compatible with the gilibrator 2 base unit. If your existing flow cell is not compati...

  • Page 8: Introduction

    — preliminary — gilian gilibrator 2 calibration system 8 sensidyne document no. 850190m (rev g) section one introduction 1.1 overview the gilian gilibrator 2 calibration system is an easy to use primary standard for the calibration of air sampling equipment. The system includes a high accuracy, elec...

  • Page 9: Components

    9 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) section two components 2.1 control unit the control unit (refer to figures 2.1 & 2.2) contains a crystal-controlled microprocessor timing system. This type of microprocessor, used in conjunction with the built-in softwar...

  • Page 10

    — preliminary — gilian gilibrator 2 calibration system 10 sensidyne document no. 850190m (rev g) figure 2.1 control unit charger jack charging indicator printer/pc jack (side of unit) mounting plate display “off” button “on” button “delete/reset” button control unit base cable assembly ce base: 9-pi...

  • Page 11: Gilibrator 2

    11 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) figure 2.2 liquid crystal display flow average sample # low bat wait error ccm lpm ccm lpm printer / pc serial off delete reset on primary flow calibrator made in usa. Patent pending gilibrator 2 2 charge.

  • Page 12

    — preliminary — gilian gilibrator 2 calibration system 12 sensidyne document no. 850190m (rev g) 2.3 wet cell assembly the wet flow cell assembly (refer to figure 2.4) con- sists of a bubble generator and sensor block. Each bubble generator is sized to produce a bubble film stretched across the diam...

  • Page 13

    13 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) figure 2.3 piston cell assembly made by piston cel gilibra made by piston cell assembly gilibrator 2 2 tm da te by gilibrator 2 piston cell assembl y p a r t no. 801858 cal. Da ta serial no. Do not close this valve unti...

  • Page 14

    — preliminary — gilian gilibrator 2 calibration system 14 sensidyne document no. 850190m (rev g) 2.3.2 sensor block surrounding the flow tube and secured between the upper and lower chamber of the bubble generator, is the sensor block (refer to figure 2.4). The block in- cludes lower and upper infra...

  • Page 15

    15 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) figure 2.4 wet cell assembly (exploded view) damper plate pulsation damper damper plate o-ring spacer bubble breaker plate safety tape air outlet boss flow tube bubble initiate button air inlet boss bubble generation ri...

  • Page 16: Setup

    — preliminary — gilian gilibrator 2 calibration system 16 sensidyne document no. 850190m (rev g) section three setup 3.1 system set-up this section describes the steps necessary to set up the gilibrator 2 calibration system. This includes initial setup, mounting the cell assembly, connecting the ca-...

  • Page 17

    17 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) figure 3.1 gilibrator 2 system setup a substitution of components may impair intrinsic safety. Use only specified gilair5 battery packs. See labeling for intrinsic safety approvals. Flow average sample # low bat wait er...

  • Page 18

    — preliminary — gilian gilibrator 2 calibration system 18 sensidyne document no. 850190m (rev g) figure 3.2 cell assembly mounting (3-d view) select the appropriate cell assembly and lower it onto the mounting plate. Align the mounting pins on the cell assembly bottom with mounting slots on the moun...

  • Page 19: Gilibrator 2

    19 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) figure 3.3 cell assembly mounting (top view) cell assembly (base = shaded area) off on delete reset printer/pc serial control base pn 850190 made in usa pat pend charge gilibrator-2 primary flow calibrator important mou...

  • Page 20

    — preliminary — gilian gilibrator 2 calibration system 20 sensidyne document no. 850190m (rev g) 3.2.2 cabling connections important turn off the unit before connecting any cables. If you are using a piston cell assembly, insert the 15- pin interface plug directly into the connecting jack lo- cated ...

  • Page 21

    21 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) figure 3.4 adding soap solution (wet cell) flow tube bubble initiate button bubble generator soap solution reservoir (now empty) fill soap solution reservoir until bottom of bubble generator ring is immersed in the solu...

  • Page 22: Operation

    — preliminary — gilian gilibrator 2 calibration system 22 sensidyne document no. 850190m (rev g) 3.4 section four operation 4.1 piston cell operation important note ce approved control unit bases have 9-pin cables and cannot be used with piston cells. Non-ce control unit bases have 15-pin cables and...

  • Page 23

    23 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) 4.2 wet cell operation 4.2.1 start up turn on the sampling source. Depress the bubble initiate button several times to wet the inner walls of the flow tube. You will not be able to initiate a timing bubble without first...

  • Page 24: Storage & Maintenance

    — preliminary — gilian gilibrator 2 calibration system 24 sensidyne document no. 850190m (rev g) 5.1 storage the gilibrator 2 is designed so that little maintenance is required. However, periodic cleaning, calibration and replacement of the damper diaphragm on the wet cell assembly may be required t...

  • Page 25

    25 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) 5.3 wet cell maintenance warning never use alcohol, acetone or any other harsh cleaners to clean the bubble generator cell. 5.3.1 general maintenance 1) refer to figures 2.4 and 4.1. Remove the sensor block by loosening...

  • Page 26

    — preliminary — gilian gilibrator 2 calibration system 26 sensidyne document no. 850190m (rev g) figure 5.1 wet cell assembly maintenance damper plate pulsation damper damper plate o-ring space bubble breaker plate safety tape flow tube largest hole upper cell chamber.

  • Page 27: Parts List

    27 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) appendix a parts list . O n t r a p n o i t p i r c s e d ) m p l 5 – 1 ( s t i k l l e c n o t s i p 1 - 8 6 8 1 0 8 ) c a v 5 1 1 ( c i s a b 2 - 8 6 8 1 0 8 ) c a v 0 3 2 ( c i s a b 3 - 8 6 8 1 0 8 ) c a v 5 1 1 ( r...

  • Page 28: Parts List

    — preliminary — gilian gilibrator 2 calibration system 28 sensidyne document no. 850190m (rev g) appendix a parts list s e i r o s s e c c a r e b m u n t r a p n o i t p i r c s e d / m e t i 4 7 2 0 0 8 ) c a v 5 1 1 ( t i k e l u d o m r e t n i r p ) y l b m e s s a e l b a c & , r e g r a h c ,...

  • Page 29: Specifications

    29 gilian gilibrator 2 calibration system sensidyne document no. 850190m (rev g) • specifications general specifications base unit construction ............................. Painted aluminum sheet metal unit orientation ........................................ Base: horizontal, on flat surface contr...

  • Page 30

    — preliminary — gilian gilibrator 2 calibration system 30 sensidyne document no. 850190m (rev g) service options the sensidyne service department offers a variety of service options which will minimize costly interruptions and maintenance costs. These options include initial training, on-site techni...

  • Page 32

    16333 bay vista dr. • clearwater, fl 33760 • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [fax] • www.Sensidyne.Com revision g • document no. 850190m.