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Taylor H63 Operating Instructions Manual

Other manuals for H63: Operating Instructions Manual

Summary of H63

  • Page 1

    Model h63 shake freezer original operating instructions 048887--m 5/09/02 (original publication) (updated 11/14/11).

  • Page 2

    Complete this page for quick reference when service is required: taylor distributor: address: phone: service: parts: date of installation: information found on the data label: model number: serial number: electrical specs: voltage cycle phase maximum fuse size: a minimum wire ampacity: a e may, 2002...

  • Page 3: Table Of Contents

    Model h63 table of contents table of contents section 1 to the installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installer safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site p...

  • Page 4

    Table of contents model h63 table of contents -- page 2 manual brush cleaning 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining product from the freezing cylinder 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rinsing 27 . . . . ....

  • Page 5: Section 1

    1 model h63 to the installer 090130 section 1 to the installer the following are general installation instructions. For complete installation details, please see the check out card. Installer safety in all areas of the world, equipment should be installed in accordance with existing local codes. Ple...

  • Page 6

    2 model h63 to the installer 090130 air cooled units do not obstruct air intake and discharge openings: air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser. Failure to al...

  • Page 7

    3 model h63 to the installer 090130 beater rotation beater rotation must be clockwise as viewed looking into the freezing cylinder. Note: the following procedures must be performed by an authorized taylor service technician. To correct rotation on a three--phase unit, interchange any two incoming po...

  • Page 8: Section 2

    4 model h63 to the operator 090130 section 2 to the operator the model h63 shake freezer has been carefully engineered and manufactured to give you dependable operation. This unit, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, it will...

  • Page 9: Section 3

    5 model h63 safety 111114 section 3 safety we at taylor company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service te...

  • Page 10

    6 model h63 safety 090130 s do not allow untrained personnel to operate this machine. S do not operate the freezer unless all service panels and access doors are restrained with screws. S do not remove any internal operating parts (examples: freezer door, beater, scraper blades, etc.) unless all con...

  • Page 11: Section 4

    7 model h63 operator parts identification 111114 section 4 operator parts identification h63 item description part no. 1 cover a.--hopper ins. 053809 2 agitator a. *ht*20 qt x44797 3 panel a.--side left x48285 4 stud--nose cone 011390 5 pan--drip 19--1/2 long 035034 6 shield--splash--wire 046177 7 t...

  • Page 12

    8 model h63 operator parts identification h63 door and beater assemblies item description part no. 1 seal--drive shaft 032560 2 shaft--beater 035527 3 beater a.--7qt--1 pin x46233 4 bearing--front 013116 5 gasket--door 5.177id 016672 6 bearing--guide 014496 7 torque a. X17381 8 arm--torque 014500 it...

  • Page 13

    9 model h63 operator parts identification accessories 1 8 4 5 6 7 l u b e r hp 048260 048260 2 3 item description part no. 1 brush-mix pump body - 3” x 7” white 023316 2 brush-end-door-spout 039719 3 kit a.-tune up x48404 4 brush-double ended 013072 item description part no. 5 brush-rear brg 1in.D x...

  • Page 14: Section 5

    10 model h63 important: to the operator section 5 important: to the operator h63 item description 1 power switch (toggle) 2 liquid crystal display 3 lcd indicator -- mix low (pcb a.--led) 4 lcd indicator -- mix out (pcb a.--led) 5 consistency control (switch--torque) 6 light--indicator--product read...

  • Page 15

    11 model h63 important: to the operator liquid crystal display the liquid crystal display (lcd) is located on the front control panel. The lcd is used to show the current mode of operation, and whether or not there is sufficient mix. Led indicator -- mix low the “mix low” indicator flashes to indica...

  • Page 16

    12 model h63 important: to the operator once the system has initialized the safety timeout screen is displayed and the alarm is turned on. Safety timeout any key aborts this screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed. After the safety timeout has been com...

  • Page 17

    13 model h63 important: to the operator the final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_f (5_c). If the product fails to cool in two hours, the freezer will lock out. This example illustrates that the temperature is being lowered, but has ...

  • Page 18

    14 model h63 important: to the operator following are the variable messages which will appear on line 3: 1. Power switch off: power switch was in the off position. 2. Mix out present: there was a mix out condition present. 3. Auto or standby off: the unit was not in the auto or standby mode. 4. No h...

  • Page 19

    15 model h63 important: to the operator 060807 clearing fault tones to clear the tone for any faults which have been corrected, press the more than one fault, press the menu/sel key. When the last fault is displayed, the control will return to the operator menu. To return to the main screen, move th...

  • Page 20

    16 model h63 important: to the operator pressing the arrow key will move the cursor left or right respectively. Pressing the menu/sel key while under “enable” will accept the selection and will automatically increase the clock one hour at 2:00 a.M. On the first sunday in every april. It will decreas...

  • Page 21

    17 model h63 important: to the operator screen “g” is heat cycle data. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. I...

  • Page 22: Section 6

    18 model h63 operating procedures section 6 operating procedures the model h63 has a one 7 quart (6.6 liter) freezing cylinder. This automatic freezer offers one flavor. We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air...

  • Page 23

    19 model h63 operating procedures step 2 install the beater assembly. First check scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades. If blades are in good condition, install the scraper blade clips on the scraper blades. Place the rear scraper blade over th...

  • Page 24

    20 model h63 operating procedures step 4 install the draw valve. Slide the two o--rings onto the draw valve and lubricate. Figure 8 lubricate the inside of the door spout, top and bottom, and insert the draw valve into the freezer door from the top. It will be necessary to rotate the draw valve to t...

  • Page 25

    21 model h63 operating procedures step 6 install the rear drip pan. Slide the drip pan into the hole in the front panel. Figure 12 step 7 install the torque arm. Position the torque arm by slipping it up through the slot in the operating arm, and then down into the hole in the torque rotor shaft. Ch...

  • Page 26

    22 model h63 operating procedures 090130 sanitizing step 1 prepare a pail of an approved 100 ppm sanitizing solu- tion (examples: 2--1/2 gal. [9.5 liters] of kay--5r or 2 gal. [7.6 liters] of stera--sheenr). Use warm wa- ter and follow the manufacturer’s specifications. Step 2 pour the sanitizing so...

  • Page 27

    23 model h63 operating procedures step 9 stand the assembled air tubes in the corner of the mix hopper and place the agitator on the agitator housing. Figure 20 note: if the agitator stops turning during normal operation, remove the agitator from the agitator housing and brush clean these parts with...

  • Page 28

    24 model h63 operating procedures step 3 press the auto key. When the unit cycles off, the product will be ready to serve. Figure 24 step 4 fill the hopper with fresh mix and place the mix hopper cover in position. Note: use only fresh mix when priming the freezer. Daily closing procedures this proc...

  • Page 29

    25 model h63 operating procedures 090130 step 5 install the air tube assembly. Lift and turn the inner air tube of the assembled air tubes so the pin rests on top of the outer air tube. This will close the hole in the assembled air tubes, preventing mix in the hopper from entering the freezing cylin...

  • Page 30

    26 model h63 operating procedures rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door. Replace the front drip tray and splash shield. Make sure your hands are sanitized before performing this next step! Step 3 lift hopper ...

  • Page 31

    27 model h63 operating procedures 090130 rinsing step 1 pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level sensing probes, the outside of the agitator housing, and the mix inlet hole. Figure 30 step 2 with a mix pail ben...

  • Page 32

    28 model h63 operating procedures brush cleaning step 1 prepare a sink with an approved cleaning solution (examples: kay--5r or stera--sheenr). Use warm water and follow the manufacturer’s specifications. Important: follow label directions, as too strong of a solution can cause parts damage, while t...

  • Page 33: Section 7

    29 model h63 important: operator checklist 051214 section 7 important: operator checklist during cleaning and sanitizing cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. The following check points should be stressed during th...

  • Page 34

    30 model h63 important: operator checklist 081111 winter storage if the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. On water cooled freezers, disco...

  • Page 35: Section 8

    31 model h63 troubleshooting guide section 8 troubleshooting guide problem probable cause remedy page ref. 1. Soft lock message appears on lcd. A. More than 24 hours since the last heat cycle. A. The freezer must go through a heat cycle every 24 hours. The freezer must now be disassembled and brush ...

  • Page 36

    32 model h63 troubleshooting guide problem probable cause remedy page ref. 2. Hard lock message appears on lcd. A. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process. A. The freezer must be disassembled and brush cleaned. 13 b. More than 14 d...

  • Page 37

    33 model h63 troubleshooting guide problem probable cause remedy page ref. 5. The product is too soft. A. Improper consistency control adjustment. A. Product, with no syrup blended (vanilla), should be dispensed at 26_ to 28_f. (-3.3_ to -2.2_c.). 11 b. The torque rotor is binding. B. Before install...

  • Page 38

    34 model h63 troubleshooting guide problem probable cause remedy page ref. 9. The freezing cylinder walls are scored. A. The beater assembly is bent. A. Call a service technician to repair or replace beater and to correct cause of insufficient mix in freezing cylinder. ------ b. The front bearing is...

  • Page 39

    35 model h63 troubleshooting guide problem probable cause remedy page ref. 12. No freezer operation after placing unit in the auto mode. A. Unit unplugged. A. Plug into wall receptacle. ------ b. Circuit breaker off or blown fuse. B. Turn circuit breaker on or replace fuse. ------ c. Beater motor ou...

  • Page 40: Section 9

    36 model h63 parts replacement schedule section 9 parts replacement schedule part description every 3 months every 6 months annually qty. Drive shaft seal x 1 scraper blades x 2 freezer door gasket x 1 front bearing x 1 draw valve o-rings x 2 torque rotor guide bearing x 1 torque rotor o-rings x 2 i...

  • Page 41: Section 10

    Section 10 parts list 37 + available separately model h63 parts list de s cri p t io n part num be r qty . W arr. Cl as s re m arks part s up da t e accumulator- c opper 2” di a 047062 1 103 adaptor a. -c aster x18915 4 103 agi t ator a. *h t* 20 qt hopper x44797 1 103 arm- torque 014500 1 103 beari...

  • Page 42

    + available separately 38 parts list model h63 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r cable- ri bbon- 14c- 14” l s ip /s ip r 040040- 015 1 103 j 9 uc- lcd cable- ri bbo n- 20c- 33” l- di l/ di lr 040040- 027 1 103 j7u c -j9i f cable- ri bbo n- 20c- 35” l- di...

  • Page 43

    39 + available separately model h63 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +o -r in g -1- 1/ 16 o d x .139w 013029 2 000 draw valve +valve a. -draw *h63* x48373 1 103 dryer- f il ter- hp62- 3/ 8 x 1/ 4s 048901 1 000 fastener- c li p 1 /4 -2 0 u typ...

  • Page 44

    + available separately 40 parts list model h63 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r +screw -adj u stment 014498 1 103 knob- draw valve 013635 1 103 +nut- l ock k nob 013649 1 103 label- c auti on- a gi tator 045191 1 000 hopper cover label- d oor -w arn 032...

  • Page 45

    41 + available separately model h63 parts list 051103 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r panel- s id e *5472 ht* u pper 042317 1 103 ri ght s id e pcb a .- control *h63* x53693- ser 1 212 +chi p- softw are *h63* x40787 1 103 +pcb a. -uni versal control 64...

  • Page 46

    + available separately 42 parts list model h63 de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r spri n g- torque* b lack* 015007 1 103 starter- beater li ne 041950- 1 103 overload- t hermal 047150- 1 103 stud- no se co ne 5/ 16- 18x3/ 8- 16 011390 4 103 sw it ch a. -dr...

  • Page 47

    43 + available separately model h63 parts list de s cri p t io n part s up da t e re m arks w arr. Cl as s qty . Part num be r tube- .170 id x .250 o d 075885- 18 1 000 o rder in b ulk r 40302 valve- access 1/ 4fl x 3/ 8sdr- 90 044455 1 103 valve- access- 1/ 4 m flx1/ 4 s- 90 047016 1 103 valve- exp...

  • Page 48

    Model h63 048384--27 rev. 11/11.

  • Page 49

    Model h63 048384--33 rev. 11/11.

  • Page 50

    Model h63 048384--58 rev. 11/11.