Vacon 20
Safety vacon • 1 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 1 this quick guide includes the essential steps for easy installation and setup of your vacon 20 frequency converter. Before commissioning your drive, download and read the complete vacon 20 user manual available at: www.V...
2 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 2. Installation 2.1 mechanical installation there are two possible ways to mount vacon 20 in the wall. For mi1 - mi3, either screw or din-rail mounting; for mi4 - mi5, screw or flange mounting. Figure 1: screw mounting, mi1 - mi...
Installation vacon • 3 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 figure 3: din-rail mounting, mi1 - mi3 figure 4: flange mounting, mi4 – mi5 note! See the mounting dimensions on the back of the drive. Leave free space for cooling above (100 mm), below (50 mm), and on the sides (...
4 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 . Figure 5: attaching the pe-plate and api cable support, mi1 - mi3 figure 6: attaching the pe-plate and api cable support, mi4 - mi5 attach this plate before installing the power cables attach the support after installing the p...
Installation vacon • 5 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.2 cabling and connections 2.2.1 power cabling note! Tightening torque for power cables is 0.5 - 0.6 nm figure 7: vacon 20 power connections, mi1 figure 8: vacon 20 power connections, mi2 - mi3 1~ (230v) 3~ (230v,...
6 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 figure 9: vacon 20 power connections, mi4 figure 10: vacon 20 power connections, mi5 mains motor motor out brake resistor 3~ (380, 480v) mains motor motor out brake resistor 3~ (380, 480v).
Installation vacon • 7 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 2 2.2.2 control cabling figure 11: open the lid mi1 - mi3 figure 12: open the lid mi4 - mi5.
8 • vacon installation tel. +358 (0)201 2121 • fax +358 (0)201 212205 2 figure 13: install the control cables, mi1 - mi3 figure 14: install the control cables, mi4 - mi5 strip the plastic cable coating for 360°earthing control cable tightening torque: 0.4 nm.
Vacon 20 api vacon • 9 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 3 3. Control i / o and terminals terminal signal factory preset description 1 +10 vre ref. Voltage out maximum load 10 ma 2 ai1 analog signal in 1 freq. Reference p) 0 - 10 v, ri >= 200 k 3 gnd i / o signal ground 6 ...
10 • vacon vacon 20 api tel. +358 (0)201 2121 • fax +358 (0)201 212205 3 figure 15: microswitchs vacon 20 i / o terminals: 22 ro 13 relay out 1 active = run p) max. Switching load: 250 vac / 2 a or 250 vdc / 0.4 a 23 ro 14 24 ro 22 relay out 2 active = fault p) max. Switching load: 250 vac / 2 a or ...
Navigation & startup vacon • 11 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 4. Navigation & startup 4. 1 the main menus of vacon 20 figure 16: the main menu of vacon 20 f wd r ev i/o k ey pa d b u s re f m on pa r sys sys sys sys sys sys sys sys fa u lt a l ar m s to p r e a d y r...
12 • vacon navigation & startup tel. +358 (0)201 2121 • fax +358 (0)201 212205 4 4.2 commissioning and startup wizard 4.2.1 commissioning steps: 4.2.2 startup wizard vacon 20 runs the startup wizard in first power-up. The wizard can be run by setting sys par.4.2 =1. The following figures show the pr...
Navigation & startup vacon • 13 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 4 figure 18: drive setup 1 2 3 4 1,1 x inmot 1,1 x inmot 1,5 x inmot selections: parameters affected: p1.1 motor un (v) p1.2 motor fn (hz) p1.7 current limit (a) p1.8 motor control mode p1.15 torque boost p2...
14 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5. Monitoring & parameters note! This guide is for vacon 20 standard application, if you are using a special ap- plication, please download the application manual on: www.Vacon.Com -> support & downloads. 5.1 monitor...
Monitoring & parameters vacon • 15 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 v3.1 drive status word 43 bit codes status of drive b0 = ready b1 = run b2 = reverse b3 = fault b6 = runenable b7 = alarmactive b12 = runrequest b13 = motorregulatoractive v3.2 application status word 8...
16 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.2 quick setup parameters (virtual menu, shows when par. 17.2 = 1) code parameter min max unit default id note motor nominal voltage 180 690 v varies 110 check rating plate on the motor. Motor nominal frequency 30,0...
Monitoring & parameters vacon • 17 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p3.7 preset speed 3 p3.1 p3.2 hz 20,00 126 activated by digital inputs acceleration time 1 0,1 3000,0 s 3,0 103 acceleration time from 0 hz to maximum fre- quency. Deceleration time 1 0,1 3000,0 s 3,0 1...
18 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.3 motor settings (control panel: menu par -> p1) code parameter min max unit default id note motor nominal voltage 180 690 v varies 110 check rating plate on the motor motor nominal fre- quency 30,00 320,00 hz 50,0...
Monitoring & parameters vacon • 19 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 note! These parameters are shown, when p17.2 = 0. Motor identifica- tion 0 1 0 631 0 = not active 1 = standstill identification (need run command within 20 s to activate) rs voltage drop 0,00 100,00 % 0...
20 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.4 start / stop setup (control panel: menu par -> p2) code parameter min max unit default id note p2.1 remote control place 1 selection 0 2 0 172 0 = i / o terminals 1 = fieldbus 2 = keypad start function 0 1 0 505 ...
Monitoring & parameters vacon • 21 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.5 frequency references (control panel: menu par -> p3) note! These parameters are shown, when p17.2 = 0. Code parameter min max unit default id note min frequency 0,00 p3.2 hz 0,00 101 max frequency p...
22 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.6 ramps and brakes setup (control panel: menu par -> p4) code parameter min max unit default id note ramp s-shape 0,0 10,0 s 0,0 500 0 = linear >0 = s-curve ramp time acceleration time 1 0,1 3000,0 s 3,0 103 decele...
Monitoring & parameters vacon • 23 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p4.16 external brake: open frequency limit 0,00 p3.2 hz 1,50 1535 p4.17 external brake : close frequency limit 0,00 p3.2 hz 1,00 1539 p4.18 external brake : close frequency limit in reverse 0,00 p3.2 hz...
24 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.7 digital inputs (control panel: menu par -> p5) code parameter min max unit default id note p5.1 i / o control signal 1 0 6 1 403 0 = not used 1 = di1 2 = di2 3 = di3 4 = di4 5 = di5 6 = di6 p5.2 i / o control sig...
Monitoring & parameters vacon • 25 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.8 analogue inputs (control panel: menu par -> p6) 5.9 pulse train / encoder (control panel: menu par -> p7) code parameter min max unit default id note p6.1 ai1 signal range 0 1 0 379 0 = 0 - 100% ( 0...
26 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.10 digital outputs (control panel: menu par -> p8) code parameter min max unit default id selections p8.1 ro1 signal selection 0 19 2 313 0 = not used 1 = ready 2 = run 3 = fault 4 = fault inverted 5 = warning 6 = ...
Monitoring & parameters vacon • 27 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.11 analogue outputs (control panel: menu par -> p9) code parameter min max unit default id selections p9.1 analog output signal selection 0 14 1 307 0 = not used 1 = output freq. (0-f max ) 2 = output...
28 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 p9.9 analog output 3 signal selection 0 14 1 479 as parameter 9.5 p9.10 analog output 3 minimum 0 1 0 482 as parameter 9.6 p9.11 analog output 3 scaling 0,0 1000,0 % 100,0 483 as parameter 9.7 p9.12 analog output 3 f...
Monitoring & parameters vacon • 29 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.12 fieldbus data-mapping (control panel: menu par -> p10) code parameter min max unit default id note p10.1 fb data output 1 selection 0 15 0 852 0 = frequency reference 1 = output reference 2 = motor...
30 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.13 prohibited frequencies (control panel: menu par -> p11) 5.14 limit supervisions (control panel: menu par -> p12) code parameter min max unit default id note p11.1 prohibit frequency range 1 low limit 0,00 p3.2 h...
Monitoring & parameters vacon • 31 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.15 protections (control panel: menu par -> p13) code parameter min max unit default id note p13.1 analog input low fault 0 4 1 700 0 = no action 1 = alarm 2 = alarm, preset alarm frequency 3 = fault: ...
32 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 note! These parameters are shown, when p17.2 = 0. 5.16 fault autoreset parameters (control panel: menu par -> p14) note! These parameters are shown, when p17.2 = 0. External fault 0 3 2 701 0 = no action 1 = alarm 2 ...
Monitoring & parameters vacon • 33 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.17 pid control parameters (control panel: menu par -> p15) code parameter min max unit default id note p15.1 setpoint selec- tion 0 7 0 332 0 = fixed setpoint % 1 = ai1 2 = ai2 3 = processdatain1 (0 -...
34 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 note! These parameters are shown, when p17.2 = 0. P15.11 sleep minimum frequency 0,00 p3.2 hz 25,00 1016 drive goes to sleep mode when the output frequency stays below this limit for a time greater than that defined ...
Monitoring & parameters vacon • 35 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 5.18 motor pre-heat (control panel: menu par -> p16) 5.19 easy usage menu (control panel: menu par -> p17) code parameter min max unit default id note p16.1 motor pre-heat function 0 2 0 1225 0 = not us...
36 • vacon monitoring & parameters tel. +358 (0)201 2121 • fax +358 (0)201 212205 5 5.20 system parameters code parameter min max default id note software information (menu par -> v1) v1.1 api sw id 2314 v1.2 api sw version 835 v1.3 power sw id 2315 v1.4 power sw version 834 v1.5 application id 837 ...
Monitoring & parameters vacon • 37 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 5 p2.2 canopen operation mode 1 2 1 14003 p2.3 canopen node id 1 127 1 14001 p2.4 canopen baud rate 1 8 6 14002 when devicenet board has been installed the comm. Parameters are as follows v2.1 communicati...
38 • vacon fault tracing tel. +358 (0)201 2121 • fax +358 (0)201 212205 6 6. Fault tracing fault code fault name fault code fault name 1 overcurrent 25 microcontroller watchdog fault 2 overvoltage 27 back emf protection 3 earth fault 34 internal bus communica- tion 8 system fault 35 application faul...
General data vacon • 39 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 7. General data dimensions and weight frame height width depth (mm) weight (kg) mi1 157 66 98 0.5 mi2 195 90 102 0.7 mi3 262 100 109 1 mi4 370 165 165 8 mi5 414 165 202 10 supply network networks vacon 20 (400 v) ...
40 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 - with above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max. 50 ka - use cables with heat resistance of at least +70 °c. - the fuses function also as cable overload protect...
General data vacon • 41 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 vacon 20 power ratings *the maximum ambient operating temperature of this drive is +40°c ! Mains voltage 208 - 240 v, 50 / 60 hz, 1~ series freq. Converter type rated loadability motor shaft power nominal input cu...
42 • vacon general data tel. +358 (0)201 2121 • fax +358 (0)201 212205 7 mains voltage 115 v, 50 / 60 hz, 1~ series freq. Converter type rated loadability motor shaft power nominal input current mechanical size weight (kg) 100% contin. Current i n [ a ] 150% over- load current [ a ] p [ hp ] p [ kw ...
General data vacon • 43 24-hour support +358 (0)201 212 575 • email: vacon@vacon.Com 7 note: the input currents are calculated values with 100 kva line transformer supply. Quick modbus setup mains voltage 575 v, 50 / 60 hz, 3~ series fre- quency converter type rated loadability motor shaft power nom...
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