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Vacon NXP Manual

Manual is about: wall-mounted drives standalone drives

Summary of NXP

  • Page 1

    Heat exchanger application manual nx liquid-cooled frequency converters.

  • Page 2: Index

    2 • vacon general tel. +358 (0)201 2121 • fax +358 (0)201 212 205 index document code: ud00840e date edited: 27.6.2014 1. General .......................................................................................................................... 3 2. Control i/o .................................

  • Page 3

    General vacon • 3 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com heat exchanger application 1. General this application is aimed to be used in the vacon liquid-cooled frequency converter inside the heat ex- changer unit. The idea with the application is to maintain a constant flow of c...

  • Page 4

    4 • vacon control i/o tel. +358 (0)201 2121 • fax +358 (0)201 212 205 2. Control i/o opt-a1 terminal signal description 1 +10v ref reference output voltage for potentiometer, etc. 2 ai1+ analogue input, voltage range 0—10v dc pressure, outlet (pump) 3 ai1- i/o ground ground for reference and control...

  • Page 5

    Parameter lists vacon • 5 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3. Parameter lists on the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 22 to 53. Column explanations: code = location indic...

  • Page 6

    6 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.1.1 fb monitor code parameter unit id description v1.23.1 motor current a 45 motor current with one decimal v1.23.2 fault history 37 last active fault code v1.23.3 status word 43 application status word v1.23.4 status word 2...

  • Page 7

    Parameter lists vacon • 7 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.1.1.3 fault word 1, id1172 description comment b0 over current f1 b1 over voltage f2 b2 under voltage f9 b3 motor stalled f15 b4 b5 motor underload f17 b6 unit over temperature b7 motor over temperature f16 b8 i...

  • Page 8

    8 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.1.1.6 fault word 10, id1202 description comment b0 b1 b2 b3 b4 b5 over temperature f85 (warning) b6 b7 inlet pressure low f88 b8 flow f87 table 8. Fault word 10 3.1.1.7 warning word 10, id1269 description comment b0 b1 b2 b3...

  • Page 9

    Parameter lists vacon • 9 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.2 basic parameters (control keypad: menu m2 g2.1) code parameter min max unit default cust id note p2.1.1 min frequency 0,00 par. 2.1.2 hz 25,00 101 p2.1.2 max frequency par. 2.1.1 320,00 hz 50,00 102 note: if f...

  • Page 10

    10 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.3 input signals (control keypad: menu m2 g2.2) code parameter min max unit default cust id note p2.2.1 din2 input 0 1 1 1590 0=normally open 1=normally closed p2.2.2 din3 function 0 10 3 301 0=motor pot. Up (cc ) 1=reverse ...

  • Page 11

    Parameter lists vacon • 11 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.4 output signals (control keypad: menu m2 g2.3) 3.4.1 analogue output 1 code parameter min max unit default cust id note p2.3.1.1 analogue output 1 function 0 13 13 307 0=not used 1=output freq. (0—f max ) 2=fr...

  • Page 12

    12 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.4.3 analogue output 3 code parameter min max unit default cust id note p2.3.3.1 analogue output 3 function 0 13 4 1535 0=not used 1=output freq. (0—f max ) 2=freq. Reference (0—f max ) 3=motor speed (0—motor nominal speed) ...

  • Page 13

    Parameter lists vacon • 13 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.4.5 relay output 2 code parameter min max unit default cust id note p2.3.5.1 relay output 2 signal selection b.2 1550 p2.3.5.2 relay output 2 function 0 18 3 1513 0=not used 1=ready 2=run 3=fault 4=fault invert...

  • Page 14

    14 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.4.8 relay output 5 code parameter min max unit default cust id note p2.3.8.1 relay output 5 signal selection d.3 1555 p2.3.8.2 relay output 5 function 0 3 3 1556 0=not used 1=cooling ok 2=pump 1 3=pump 2 p2.3.8.3 relay outp...

  • Page 15

    Parameter lists vacon • 15 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.5 drive control parameters (control keypad: menu m2 g2.4) code parameter min max unit default cust id note p2.4.1 ramp 1 shape 0,0 10,0 s 0,0 500 0=linear >0=s-curve ramp time p2.4.2 brake chopper 0 3 0 504 0=d...

  • Page 16

    16 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.7 motor control parameters (control keypad: menu m2 g2.6) code parameter min max unit default cust id note p2.6.1 motor control mode 0 1 0 600 0=frequency control 1=speed control p2.6.2 u/f ratio selection 0 3 0 108 0=linea...

  • Page 17

    Parameter lists vacon • 17 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.8 protections (control keypad: menu m2 g2.7) code parameter min max unit default cust id note p2.7.1 response to 4ma reference fault 0 3 1 700 0=no response 1=warning 2=fault,stop acc. To 2.1.12 3=fault,stop by...

  • Page 18

    18 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.9 autorestart parameters (control keypad: menu m2 g2.8) code parameter min max unit default cust id note p2.8.1 wait time 0,10 10,00 s 0,50 717 p2.8.2 trial time 0,00 60,00 s 30,00 718 p2.8.3 start function 0 2 0 719 0=ramp...

  • Page 19

    Parameter lists vacon • 19 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.11 flow control parameters (control keypad: menu m2 g2.10) code parameter min max unit default cust id note p2.10.1 constant speed par. 2.1.1 par. 2.1.1 hz 50,00 1514 p2.10.2 coolant inlet pressure, minimum 0,0...

  • Page 20

    20 • vacon parameter lists tel. +358 (0)201 2121 • fax +358 (0)201 212 205 3.12 fieldbus parameters (control keypad: menu m2 g2.11) code parameter min max unit default cust id note p2.11.1 fieldbus data out 1 selection 0 10000 1501 852 choose monitoring data with parameter id p2.11.2 fieldbus data o...

  • Page 21

    Parameter lists vacon • 21 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 3.13 keypad control (control keypad: menu m3) the parameters for the selection of control place and direction on the keypad are listed below. See the keypad control menu in the product's user's manual. Code param...

  • Page 22

    22 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 4. Description of parameters on the following pages you will find the parameter descriptions arranged according to the individual id number of the parameter. A shaded parameter id number (e.G. 418 motor potentiomete...

  • Page 23

    Description of parameters vacon • 23 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com figure 1. Linear and squared change of motor voltage programmable u/f curve: 2 the u/f curve can be programmed with three different points. Programmable u/f curve can be used if the other settings do no...

  • Page 24

    24 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 example: what changes are required to start with load from 0 hz? First set the motor nominal values (parameter group 2.1). Option 1: activate the automatic torque boost. Option 2: programmable u/f curve to get torqu...

  • Page 25

    Description of parameters vacon • 25 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 117 i/o frequency reference selection (2.1.14) defines which frequency reference source is selected when controlled from the i/o control place. 0 = keypad reference (menu m3) 1 = fieldbus reference 118 ...

  • Page 26

    26 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 example 1: in order to reduce the error value to zero, with the given values, the frequency converter output behaves as follows: given values: par. 2.1.12, p = 0% par. 2.1.13, i-time = 1.00 s par. 2.1.14, d-time = 0...

  • Page 27

    Description of parameters vacon • 27 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com figure 4. Pid output curve with the values of example 2. Example 3: given values: par. 2.1.12, p = 100% par. 2.1.13, i-time = 0.00 s par. 2.1.14, d-time = 1.00 s min freq. = 0 hz error value (setpoint –...

  • Page 28

    28 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 301 din3 function (2.2.2) this parameter has 10 selections. The default value is 3. 0 motor potentiometer up contact closed: reference increases until the contact is opened. 1 enable pid reference 2 contact open: pi...

  • Page 29

    Description of parameters vacon • 29 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 1.0 0 20 ma 4 ma 10 ma 0.5 0 ma nx12k18 12 ma id310 = 1 id311 = 200% id311 = 100% id311 = 50% id310 = 0 analogue output current max. Value of signal selected by id307 9 pi controller temperature referen...

  • Page 30

    30 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 313 relay output 1 function (2.3.4.2) setting value signal content 0 = not used out of operation 1 = ready the frequency converter is ready to operate 2 = run the frequency converter operates (motor is running) 3 = ...

  • Page 31

    Description of parameters vacon • 31 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com figure 8. Output frequency supervision 332 pid controller reference signal (2.9.2) defines which frequency reference place is selected for the pid controller. 0 reference from keypad (pid reference 1, m...

  • Page 32

    32 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 % 100% 63% id378 t [s] nx12k74 filtered signal unfiltered signal 340 pid error value inversion (2.9.9) this parameter allows you to invert the error value of the pid controller (and thus the operation of the pid con...

  • Page 33

    Description of parameters vacon • 33 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 387 ai1 signal inversion (2.2.7) if this parameter = 0, no inversion of analogue signal takes place. 100% 0 min max id380 id381 nx12k71 ao signal ai1 id379 = 0 ai1 = 0—20ma figure 11. Ai1 no signal inve...

  • Page 34

    34 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 391 ai2 custom setting minimum (2.2.11) 392 ai2 custom setting maximum (2.2.12) see parameters id380 and id381 . 398 ai2 signal inversion (2.2.13) see parameter id387 ..

  • Page 35

    Description of parameters vacon • 35 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 500 acceleration/deceleration ramp 1 shape (2.4.1) the start and end of acceleration and deceleration ramps can be smoothed with these parameters. Setting value 0 gives a linear ramp shape which causes ...

  • Page 36

    36 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 506 stop function (2.1.12) coasting: 0 the motor coasts to a halt without any control from the frequency converter, after the stop command. Ramp: 1 after the stop command, the speed of the motor is decelerated accor...

  • Page 37

    Description of parameters vacon • 37 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com t = par. Id508 t par. Id515 nx12k23 motor speed output frequency dc-braking run stop fout id509 id510 nx12k33 reference [hz] output frequency [hz] figure 14. Dc-braking time when stop mode = coasting. P...

  • Page 38

    38 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 par. Id510 par. Id509 par. Id518 = 0,2 par. Id518 = 1,2 nx12k81 fout [hz] time [s] 515 dc-braking frequency at stop (2.4.5) the output frequency at which the dc-braking is applied. See figure 16. 516 dc-braking time...

  • Page 39

    Description of parameters vacon • 39 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 600 motor control mode (2.6.1) 0 frequency control: the i/o terminal and keypad references are frequency references and the frequency converter controls the output frequency (output frequency resolution...

  • Page 40

    40 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 607 overvoltage controller (2.6.9) these parameters allow the under-/overvoltage controllers to be switched out of operation. This may be useful, for example, if the mains supply voltage varies more than –15% to +10...

  • Page 41

    Description of parameters vacon • 41 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 700 response to the 4ma reference fault (2.7.1) 0 = no response 1 = warning 2 = fault, stop mode after fault according to id506 3 = fault, stop mode after fault always by coasting a warning or a fault a...

  • Page 42

    42 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 f f n par. Id706=40% 0 nx12k62 i t 100% overload area p cooling 705 motor thermal protection: motor ambient temp. Factor (2.7.8) the factor can be set between -100.0%...100.0%. 706 motor thermal protection: motor co...

  • Page 43

    Description of parameters vacon • 43 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com f i par. Id710 par. Id712 nx12k63 stall area figure 19. Motor temperature calculation 709 stall protection (2.7.12) 0 = no response 1 = warning 2 = fault, stop mode after fault according to id506 3 = fa...

  • Page 44

    44 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 par. Id711 nx12k64 trip area time stall time counter stall no stall trip/warning par. Id709 par. Id714 nx12k65 par. Id715 f 5 hz underload area torque fieldweakening point par. Id602 711 stall time (2.7.14) this tim...

  • Page 45

    Description of parameters vacon • 45 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 715 underload protection, zero frequency load (2.7.18) the torque limit can be set between 5.0—150.0 % x tnmotor. This parameter gives value for the minimum torque allowed with zero frequency. See figur...

  • Page 46

    46 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 719 automatic restart: start function (2.8.3) the start function for automatic restart is selected with this parameter. The parameter defines the start mode: 0 = start with ramp 1 = flying start 2 = start according ...

  • Page 47

    Description of parameters vacon • 47 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 733 response to fieldbus fault (2.7.21) set here the response mode for the fieldbus fault if a fieldbus board is used. For more information, see the respective fieldbus board manual. See parameter id732...

  • Page 48

    48 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 852 to 859 fieldbus data out selections 1 to 8 6 (2.11.1 to 2.11.8) using these parameters, you can monitor any monitoring or parameter value from the fieldbus. Enter the id number of the item you wish to monitor fo...

  • Page 49

    Description of parameters vacon • 49 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 1503 delayed fault (2.10.12) if the sensor signals of too low a coolant flow in the system and the duration of this state exceeds the time set with this parameter, a fault is activated. Additionally, th...

  • Page 50

    50 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 1530 analogue output 2 function (2.3.2.1) 1531 analogue output 2 filter time (2.3.2.2) 1532 analogue output 2 inversion (2.3.2.3) 1533 analogue output 2 minimum (2.3.2.4) 1534 analogue output 2 scale (2.3.2.5) see r...

  • Page 51

    Description of parameters vacon • 51 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 1557 relay output 5 inversion (2.3.8.3) see par. Id1540. 1558 ai3 signal selection (2.2.15) connect the ai3 signal to the analogue input of your choice with this parameter using the ttf programming meth...

  • Page 52

    52 • vacon description of parameters tel. +358 (0)201 2121 • fax +358 (0)201 212 205 set here the temperature maximum limit for the coolant. If the temperature exceeds the set limits a temperature fault is instigated. 1599 autochange interval (2.10.11) after the expiry of the time defined with this ...

  • Page 53

    Description of parameters vacon • 53 24-hour support +358 (0)40 837 1150 • email: vacon@vacon.Com 4.1 keypad control parameters unlike the parameters listed above, these parameters are located in the m3 menu of the control keypad. The reference parameters do not have an id number. 114 stop button ac...

  • Page 54

    Vaasa vacon plc (head office and production) runsorintie 7 65380 vaasa firstname.Lastname@vacon.Com telephone: +358 (0)201 2121 fax: +358 (0)201 212 205 helsinki vacon plc Äyritie 12 01510 vantaa telephone: +358 (0)201 212 600 fax: +358 (0)201 212 699 tampere vacon plc vehnämyllynkatu 18 33580 tampe...