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- Operating Instructions Manual
Vega VEGAMIP R61 Operating Instructions Manual
Summary of VEGAMIP R61
Page 1
Operating instructions vegamip r61 receiving unit - relay document id: 35786.
Page 2: Contents
2 contents vegamip r61 • receiving unit 35786-en-171120 contents 1 about this document ............................................................................................................... 4 1.1 function .........................................................................................
Page 3
3 contents vegamip r61 • receiving unit 35786-en-171120 safety instructions for ex areas takenoteoftheexspecificsafetyinstructionsforexapplications. These instructions are attached as documents to each instrument with ex approval and are part of the operating instructions manual. Editing status: 201...
Page 4: 1 About This Document
4 1 about this document vegamip r61 • receiving unit 35786-en-171120 1 about this document 1.1 function this operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc- tionsformaintenance,faultrectification,theexchangeofpartsa...
Page 5: 2 For Your Safety
5 2 for your safety vegamip r61 • receiving unit 35786-en-171120 2 for your safety 2.1 authorised personnel all operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator. During work on and with the device the...
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6 2 for your safety vegamip r61 • receiving unit 35786-en-171120 the emitting frequencies of the sensors depend on the model, but are all in the k band range. The low transmitting power lies far below the internationally permitted limit value. When the instrument is used correctly, it presents no da...
Page 7
7 2 for your safety vegamip r61 • receiving unit 35786-en-171120 installations in canada shall comply with the relevant requirements of the canadian electrical code 2.9 environmental instructions protection of the environment is one of our most important duties. That is why we have introduced an env...
Page 8: 3 Product Description
8 3 product description vegamip r61 • receiving unit 35786-en-171120 3 product description 3.1 configuration thetypelabelcontainsthemostimportantdataforidentificationand use of the instrument: • article number • serial number • technical data • article numbers, documentation the type label contains ...
Page 9
9 3 product description vegamip r61 • receiving unit 35786-en-171120 vegamip 61 can also be used for detection of vehicles and ships or for material recognition on conveyor belts. Itworksevenunderextremelydifficultconditions:differentgrainsizes, contamination,extremefillingnoise,hightemperatures,str...
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10 3 product description vegamip r61 • receiving unit 35786-en-171120 the emitting unit transmits a focused microwave signal via horn antenna to the receiving unit on the opposite side. If there is medium between emitting and receiving unit, the signal is damped. This change is detected by the built...
Page 11
11 3 product description vegamip r61 • receiving unit 35786-en-171120 youcanfindadditionalinformationinthesupplementaryinstructions manual "flanges according to din-en-asme-jis". The electronics module vegamip r61 is a replacement part for microwave barriers of vegamip series 60. Youwillfindaddition...
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12 3 product description vegamip r61 • receiving unit 35786-en-171120 x y fig. 5: vegamip 61 with mounting adapter "high temperature with extension" -40 … +450 °c (-40 … +842 °f).
Page 13: 4 Mounting
13 4 mounting vegamip r61 • receiving unit 35786-en-171120 4 mounting 4.1 general instructions oninstrumentswiththreadedprocessfitting,thehexagonmustbe tightenedwithasuitablewrench.Fortheproperwrenchsizesee chapter "dimensions". Warning: the housing must not be used to screw the instrument in! Apply...
Page 14
14 4 mounting vegamip r61 • receiving unit 35786-en-171120 you have to remove these plugs before electrical connection. Npt thread in the case of instrument housings with self-sealing npt threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable...
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15 4 mounting vegamip r61 • receiving unit 35786-en-171120 medium type medium min. Medium thickness mineral products / ore stones (e.G. Limestone) > 100 mm cement, clinker > 100 mm glass (crushed) > 100 mm coal > 50 mm bauxite > 100 mm ore > 100 mm ifvegamip61ismountedinthefillingstream,unwantedfals...
Page 16
16 4 mounting vegamip r61 • receiving unit 35786-en-171120 type of material window material max. Thickness isolating material mineral wool ceramicfibreplates fireclay bricks a c b fig. 8: installation in front of a vessel window a window of non-conductive material, for example, glass, plastic, etc. ...
Page 17
17 4 mounting vegamip r61 • receiving unit 35786-en-171120 1 2 3 4 fig. 10: vegamip 61, threaded version g1½ 1 polarisation marking 2 instrument hexagon 3 counter nut 4 process seal 1. Insert the supplied process seal (4) before screwing in the instru- ment 2. To screw vegamip 61 in, use the instrum...
Page 18
18 4 mounting vegamip r61 • receiving unit 35786-en-171120 2 1 fig. 11: front flush mounting 1 unfavourable mounting - bulk solid can settle in front of the sensor 2 correct front-flush mounting ifafront-flushmountingisnotpossible,youcanfilllongsocketswith a plastic or ceramic cylinder to avoid buil...
Page 19
19 4 mounting vegamip r61 • receiving unit 35786-en-171120 2 1 2 2 1 1 fig. 12: front flush mounting 1 plastic or ceramic material 2 fixing screw (if technically possible) in very abrasive products, the vegamip 61 should be installed with a mounting adapter "abrasion protection". This mounting adapt...
Page 20
20 4 mounting vegamip r61 • receiving unit 35786-en-171120 fig. 13: vegamip 61 with ceramic mounting adapter "abrasion protection" -40 … +80 °c (-40 … +176 °c) as an alternative you can install the vegamip 61 in front of a suitable window. In such case, use a respectively resistant window material. ...
Page 21
21 4 mounting vegamip r61 • receiving unit 35786-en-171120 y x fig. 15: mounting adapter "high temperature with extension" -40 … +450 °c (-40 … +842 °f) for front-flush mounting x length: mounting adapter "high temperature" y extension length 40, 60, 80 or 100 mm (1.57, 2.36, 3.15, 3.94 in) in case ...
Page 22
22 4 mounting vegamip r61 • receiving unit 35786-en-171120 betweenthem,thetwosensorsbeoffsetfromeachotheruptomax. 50 mm. General rule: the bigger the antenna and the better it focusses, the more precise the orientation has to be. 5° + - d d 20 fig. 17: orientation of the sensors - angle and axis off...
Page 23
23 4 mounting vegamip r61 • receiving unit 35786-en-171120 2 1 1 2 fig. 18: orientation according to the polarisation direction 1 polarisation marking on top 2 polarisation marking on the side in tight mounting spaces or spaces subject to high temperatures, the signalofvegamip61canbeguidedviaadeflec...
Page 24
24 4 mounting vegamip r61 • receiving unit 35786-en-171120 3 45° 1 2 fig. 19: possibilities for signal deflection 1 metal plate for deflection of the microwave signal 2 bent antenna extension 3 polarisation marking.
Page 25
25 5 connecting to power supply vegamip r61 • receiving unit 35786-en-171120 5 connecting to power supply 5.1 preparing the connection always keep in mind the following safety instructions: warning: connect only in the complete absence of line voltage. • the electrical connection must only be carrie...
Page 26
26 5 connecting to power supply vegamip r61 • receiving unit 35786-en-171120 max. Torque for all housings, see chapter "technical data". 5.2 connection procedure the voltage supply and signal output are connected via the spring- loaded terminals in the housing. Proceed as follows: 1. Unscrew the hou...
Page 27
27 5 connecting to power supply vegamip r61 • receiving unit 35786-en-171120 information: the terminal block is pluggable and can be removed from the electronics. To do this, lift the terminal block with a small screwdriver and pull it out. When reinserting the terminal block, you should hear it sna...
Page 28
28 5 connecting to power supply vegamip r61 • receiving unit 35786-en-171120 1 r l r i u b fig. 22: wiring plan receiving unit - vegamip 61 (receiver) when connecting to a plc 1 plc/process control system r i internal resistance of the plc r l additional load resistance (6.8 … 8.2 kΩ) u b voltage su...
Page 29: 6 Setup
29 6 setup vegamip r61 • receiving unit 35786-en-171120 6 setup 6.1 adjustment elements thefiguresinbracketsrefertothefollowingillustration. 6 7 9 8 4 5 1 2 3 1 l n 3 (-) ( ) 4 5 6 7 8 2 + 3 4 5 6 7 8 fig. 23: electronics module mp6x r (receiving unit) - relay output 1 mode switch for selecting the ...
Page 30
30 6 setup vegamip r61 • receiving unit 35786-en-171120 with these keys (7 and 8) you can adjust the switching point to the medium. Depending on the process, the sensitivity of vegamip 61 must be set higher or lower. Pressing the " "-->" key makes the sensor less sensitive. You can also adjust the s...
Page 31
31 6 setup vegamip r61 • receiving unit 35786-en-171120 level switching status signal lamp - relay (yellow) failure of the sup- ply voltage (max./min. Mode) any 5 3 4 (8) (6) (7) relay deener- gized fault any 5 3 4 (8) (6) (7) relay deener- gized red fault led lights up depending on the switching fu...
Page 32
32 6 setup vegamip r61 • receiving unit 35786-en-171120 c b a 2 3 1 1 1 fig. 40: indication strip 1 indication (led indication strip) 2 more sensitive - key to the left 3 less sensitive - key to the right a medium: plastics (pp, pvc …), solvents b medium: building materials (sand, stones …) c medium...
Page 33
33 6 setup vegamip r61 • receiving unit 35786-en-171120 fig. 41: led indication strip - setting for products with strong signal damping if there is strong buildup during operation, adjustment with buildup is recommended.Ashortperiodofoperationisprobablysufficientto createbuildup,orbuildupcanbecreate...
Page 34
34 6 setup vegamip r61 • receiving unit 35786-en-171120 with the two keys you can select the requested switching delay ac- cording to the following illustration. The switching delay can be adjusted in seven steps between 100 ms and 20 s. 200 ms 100 ms 500 ms 1 s 2 s 5 s 20 s fig. 43: adjust switchin...
Page 35
35 7maintenanceandfaultrectification vegamip r61 • receiving unit 35786-en-171120 7 maintenanceandfaultrectification 7.1 maintenance if the instrument is used correctly, no maintenance is required in normal operation. 7.2 rectify faults the operator of the system is responsible for taking suitable m...
Page 36
36 7maintenanceandfaultrectification vegamip r61 • receiving unit 35786-en-171120 depending on the reason for the fault and the measures taken, the steps described in chapter "setup" must be carried out again or must be checked for plausibility and completeness. Should these measures not be successf...
Page 37: 8 Dismount
37 8 dismount vegamip r61 • receiving unit 35786-en-171120 8 dismount 8.1 dismounting steps warning: before dismounting, be aware of dangerous process conditions such as e.G. Pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic products etc. Take note of chapters "mounting" an...
Page 38: 9 Supplement
38 9 supplement vegamip r61 • receiving unit 35786-en-171120 9 supplement 9.1 technical data general data material 316l corresponds to 1.4404 or 1.4435 materials, wetted parts Ʋ processfitting-thread 316l Ʋ processfitting-flange 316l antenna instrument seal cover or wetted materials threaded version...
Page 39
39 9 supplement vegamip r61 • receiving unit 35786-en-171120 instrument weight (depending on pro- cessfitting) 0.8 … 4 kg (0.18 … 8.82 lbs) processfittings Ʋ pipe thread, cylindrical (iso 228 t1) g1½ Ʋ pipe thread, conically 1½ npt Ʋ flanges din from dn 50, asme from 2" Ʋ mounting adapter g2 or 2 np...
Page 40
40 9 supplement vegamip r61 • receiving unit 35786-en-171120 measuring accuracy hysteresis approximately 1 db switching delay adjustablefrom0.1…20s(on/off) min. Distance 100 mm (3.94 in) ambient conditions ambient, storage and transport tempera- ture -40 … +80 °c (-40 … +176 °f) process conditions m...
Page 41
41 9 supplement vegamip r61 • receiving unit 35786-en-171120 electromechanical data cable entry/plug (dependent on the version) Ʋ single chamber housing – m20 x 1.5 or ½ npt spring-loaded terminals for wire cross-section up to 1.5 mm² (awg 16) voltage supply operating voltage 20…253vac,50/60hz,20…72...
Page 42
42 9 supplement vegamip r61 • receiving unit 35786-en-171120 vegamip 61, threaded version 22mm (0.87") 83mm (3.27" ) sw 46 mm (1.42") sw 46 mm (1.42") sw 60 mm (1.42") g1½ a 1½ npt 83mm (3.27" ) 1 2 fig. 45: vegamip 61, internal horn antenna (threaded version) 1 internal horn antenna with ptfe cover...
Page 43
43 9 supplement vegamip r61 • receiving unit 35786-en-171120 vegamip 61, encapsulated antennas 2 1 4 3 15 mm (0.59") 98 mm (3.86") 170 mm / 300 mm (6.69") / (1 1.81") 19 mm (0.75") ø 75 mm (2.95") ø 115 mm (4.53") 99,5 mm (3.92") ø 44 mm (1.73") fig. 46: vegamip 61, encapsulated antennas 1 encapsula...
Page 44
44 9 supplement vegamip r61 • receiving unit 35786-en-171120 vegamip 61, mounting adapter "abrasion protection" -40 … +80 °c (-40 … +176 °f) g 2 61 mm (2.40") 22 mm (0.87") 22 mm (0.87") fig. 48: mounting adapter with ceramic cover (optional) for vegamip 61 with internal horn antenna, threaded ver- ...
Page 45
45 9 supplement vegamip r61 • receiving unit 35786-en-171120 9.3 industrial property rights vega product lines are global protected by industrial property rights. Further information see www.Vega.Com. Vega produktfamilien sind weltweit geschützt durch gewerbliche schutzrechte. Nähere informationen u...
Page 46: Index
46 index vegamip r61 • receiving unit 35786-en-171120 index a abrasion 19 abrasion protection 11 adjustment 29, 30 application area 8 b bending 23 buildup 17 c cable 25 cable screening 25 e electronics module 11, 36 emitting unit 9 f faultrectification35 filling opening 15 functional principle 10 m ...
Page 47
47 notes vegamip r61 • receiving unit 35786-en-171120
Page 48
Printing date: vega grieshaber kg am hohenstein 113 77761 schiltach germany 35786-en-171 120 all statements concerning scope of delivery, application, practical use and operat- ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subje...