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- BS 60-2i
- Operator's Manual
Wacker Neuson BS 60-2i Operator's Manual
Summary of BS 60-2i
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0175280en 005 0910 0 1 7 5 2 8 0 e n operator’s manual rammer bs 60-2i bs 70-2i.
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Copyright notice © copyright 2010 by wacker neuson corporation. All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from wack...
Page 3: Foreword
Foreword wc_tx000914gb.Fm 3 foreword machines covered in this manuall machine documentation keep a copy of the operator’s manual with the machine at all times. Use the separate parts book supplied with the machine to order replacement parts. Refer to the separate repair manual for detailed instructi...
Page 4: Foreword
Foreword 4 wc_tx000914gb.Fm with local laws regarding spark arresters, consult the engine distributor or the local health and safety administrator. Manufacturer’s approval this manual contains references to approved parts, attachments, and modifica- tions. The following definitions apply: approved p...
Page 5: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i table of contents wc_bo0175280en_004toc.Fm 5 foreword 3 1 emission control system information 7 2 safety information 13 2.1 machine description and intended use ............................................. 14 2.2 operating safety .....................................................
Page 6: Table of Contents
Table of contents bs 60-2i, bs 70-2i 6 wc_bo0175280en_004toc.Fm 6.2 servicing the air filter .........................................................................31 6.3 checking and changing the ramming system oil .............................32 6.4 shoe hardware ...................................
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Emission control system information wc_tx000928gb.Fm 7 1 emission control system information source of emissions the combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, ...
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Emission control system information 8 wc_tx000928gb.Fm replacement parts the emission control systems on your wacker neuson engine were designed, built, and certified to conform with epa and california emissions regulations. We recommend the use of genuine wacker neuson parts whenever you have maint...
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Emission control system information wc_tx000928gb.Fm 9 methanol - (methyl or wood alcohol) 5% by volume. You may use gasoline containing up to 5% methanol by volume, as long as it contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by vo...
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Emission control system information 10 wc_tx000928gb.Fm owner’s warranty responsibility: as the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Wacker neuson recommends that you retain all receipts covering maintenance on your engine, ...
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Emission control system information wc_tx000928gb.Fm 11 to obtain warranty service: you must take your wacker neuson product along with proof of original purchase date, at your expense, to any wacker neuson authorized dealer during their normal business hours. Claims for repair or adjustment found t...
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Emission control system information 12 wc_tx000928gb.Fm systems covered by this warranty parts descriptions fuel metering carburetor assembly exhaust system muffler air induction air filter housing air filter element* ignition flywheel magneto ignition module spark plug cap spark plug* miscellaneous...
Page 13: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i safety information wc_si000496gb.Fm 13 2 safety information 2.1 signal words used in this manual this manual contains danger, warning, caution, notice, and note signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper s...
Page 14: Safety Information
Safety information bs 60-2i, bs 70-2i 14 wc_si000496gb.Fm 2.2 machine description and intended use this machine is a vibratory rammer. The wacker neuson rammer consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring- loaded ramming system, a ramming shoe, and a handle. The engine tr...
Page 15: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i safety information wc_si000496gb.Fm 15 2.3 safety guidelines for operating the machine familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions conta...
Page 16: Safety Information
Safety information bs 60-2i, bs 70-2i 16 wc_si000496gb.Fm 2.3.9 make sure that all other persons are at a safe distance from the machine. Stop the machine if people step into the working area of the machine. 2.3.10 be sure operator is familiar with proper safety precautions and operation techniques ...
Page 17: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i safety information wc_si000496gb.Fm 17 2.4 operator safety while using internal combustion engines operating safety when running the engine: • keep the area around exhaust pipe free of flammable materials. • check the fuel lines and the fuel tank for leaks and cracks before starti...
Page 18: Safety Information
Safety information bs 60-2i, bs 70-2i 18 wc_si000496gb.Fm • do not refuel if the machine is positioned in a truck fitted with a plastic bed liner. Static electricity can ignite the fuel or fuel vapors. 2.5 service safety a poorly maintained machine can become a safety hazard! In order for the machin...
Page 19: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i safety information wc_si000496gb.Fm 19 2.5.5 do not crank a flooded engine with the spark plug removed on gasoline-powered engines. Fuel trapped in the cylinder will squirt out the spark plug opening. 2.5.6 do not test for spark on gasoline-powered engines if the engine is flooded...
Page 20: Labels
Labels bs 60-2i, bs 70-2i 20 wc_si000497gb.Fm 3 labels 3.1 label locations r q.
Page 21: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i labels wc_si000497gb.Fm 21 3.2 label meanings ref. Label meaning a to start the machine: 1. Move the throttle to the idle position. 2. Push the purge bulb 10 times. 3. Close the choke. 4. Pull the starter rope until engine starts. 5. Move the throttle to the fast position. To stop...
Page 22: Labels
Labels bs 60-2i, bs 70-2i 22 wc_si000497gb.Fm d warning! Springs are compressed. Release cover slowly to avoid spring ejection. See the repair manual for proper disassembly instructions. F for optimal control, performance, and minimal hand/arm vibration, grasp handle as shown. Read the operator’s ma...
Page 23: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i labels wc_si000497gb.Fm 23 i a nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this plate so it will be available should the nameplate become lost or damaged. When ordering parts o...
Page 24: Labels
Labels bs 60-2i, bs 70-2i 24 wc_si000497gb.Fm n turtle = idle/slow engine speed rabbit = full/fast engine speed this label is molded into the cover. If it becomes illegible, the cover must be replaced. Refer to the parts book for ordering information. O 1. Move the throttle to the idle position. 2. ...
Page 25: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i wc_tx001532gb.Fm 25 4 lifting and transporting 4.1 lifting and transporting see graphic: wc_gr007405 4.1.1 always shut off the engine and close the fuel valve when transporting the machine. 4.1.2 make sure the lifting device has enough capacity to hold the machine (see identificat...
Page 26: Operation
Operation bs 60-2i, bs 70-2i 26 wc_tx000919gb.Fm 5 operation 5.1 preparing the machine for first use preparing for first use to prepare your machine for first use: 5.1.1 make sure all loose packaging materials have been removed from the machine. 5.1.2 check the machine and its components for damage....
Page 27: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i operation wc_tx000919gb.Fm 27 5.3 position of the operator for optimal control, performance, and minimal hand/arm vibration follow the guidelines below when using the machine. • grasp the handle with both hands as shown. • run the rammer at full throttle. • walk behind the rammer....
Page 28: Operation
Operation bs 60-2i, bs 70-2i 28 wc_tx000919gb.Fm 5.4 before starting 5.4.1 read safety instructions at the beginning of this manual. 5.4.2 make sure that the gas tank is full, and that the oil tank is at least ¼ full. 5.4.3 place rammer on loose soil or gravel. Do not start rammer on hard surfaces s...
Page 29: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i operation wc_tx000919gb.Fm 29 5.6 stopping see graphic: wc_gr007362 5.6.1 place throttle in the idle position (c2). 5.6.2 shut off the engine by moving the throttle through the detent to the off position (c1). The engine will stop and the fuel valve will close. 5.7 emergency shutd...
Page 30: Maintenance
Maintenance bs 60-2i, bs 70-2i 30 wc_tx000924gb.Fm 6 maintenance 6.1 periodic maintenance schedule the table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. D...
Page 31: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i maintenance wc_tx000924gb.Fm 31 6.2 servicing the air cleaner see graphic: wc_gr001168 never use gasoline or other types of low flash point solvents for cleaning the air filter. A fire or explosion could result. Notice: never run engine without main paper filter element (b). Sever...
Page 32: Maintenance
Maintenance bs 60-2i, bs 70-2i 32 wc_tx000924gb.Fm 6.3 checking and changing the ramming system oil background lubricating oil is distributed throughout the ramming system by the action of the rammer. Holes drilled in the piston carry oil from the bottom of the rammer to the crankcase as the rammer ...
Page 33: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i maintenance wc_tx000924gb.Fm 33 6.3.4 remove the sightglass. Clean the threads of the sightglass, then wrap the threads with teflon tape. 6.3.5 add oil to the machine through the sightglass opening in the housing. 6.3.6 stand the machine upright to check the oil level. Add enough ...
Page 34: Maintenance
Maintenance bs 60-2i, bs 70-2i 34 wc_tx000924gb.Fm 6.4 shoe hardware see graphic: wc_gr005385 on new machines, or after replacing shoe, check and tighten shoe hardware after the first 5 hours of operation. Inspect hardware every week thereafter. Torque hardware as specified. Cast iron shoe plastic s...
Page 35: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i maintenance wc_tx000924gb.Fm 35 6.5 adjusting the idle speed see graphic: wc_gr007402 refer to technical data for correct idle and operating rpm. For best accuracy, use a tachometer when making idle speed adjustments. 6.5.1 remove the guard (c). 6.5.1 start the engine and allow it...
Page 36: Maintenance
Maintenance bs 60-2i, bs 70-2i 36 wc_tx000924gb.Fm 6.6 long-term storage introduction extended storage of equipment requires preventative maintenance. Performing these steps helps to preserve machine components and ensures the machine will be ready for future use. While not all of these steps necess...
Page 37: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i maintenance wc_tx000924gb.Fm 37 storing the machine perform these remaining steps to store your machine. • wash the machine and allow it to dry. • move the machine to a clean, dry, secure storage location. Block or chock wheels to prevent machine movement. • use touch-up paint as ...
Page 38: Basic Troubleshooting
Basic troubleshooting bs 60-2i, bs 70-2i 38 wc_tx001533gb.Fm 7 basic troubleshooting problem / symptom reason / remedy engine does not start, or stalls. • no fuel in tank. • low oil level in tank. • spark plug fouled. • fuel valve closed. Engine does not accelerate, is hard to start, or runs errati-...
Page 39: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i technical data wc_td000284gb.Fm 39 8 technical data 8.1 rammer engine power rating net power rating per 80/1269/eec and iso 3046-1. Actual power output may vary due to conditions of specific use. Item number: bs 60-2i 0009339 0009419 0620613 bs 60-2i 0009393 0009420 0620614 bs 70-...
Page 40: Technical Data
Technical data bs 60-2i, bs 70-2i 40 wc_td000284gb.Fm 8.2 sound measurements products are tested for sound pressure level in accordance with en iso 11204. Sound power level is tested in accordance with european directive 2000/14/ec - noise emission in the environment by equipment for use outdoors. •...
Page 41: Bs 60-2I, Bs 70-2I
Bs 60-2i, bs 70-2i technical data wc_td000284gb.Fm 41 8.4 dimensions machine item number a mm (in.) b mm (in.) bs 60-2i 0009339 0009393 0009419 0009420 0620613 0620614 280 (11.02) 280 (11.02) 280 (11.02) 280 (11.02) 280 (11.02) 280 (11.02) 336 (13.25) 342 (13.45) 336 (13.25) 342 (13.45) 336 (13.25) ...
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William lahner paul sina vice president of engineering manager, product engineering wacker neuson corporation 20 10 -c e- bs 60 -2 -- b s 70 -2 _e n.F m ec declaration of conformity wacker neuson corporation, n92w15000 anthony avenue, menomonee falls, wisconsin usa hereby certifies that the construc...
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Wacker neuson se · preußenstraße 41 · d-80809 münchen · tel.: +49-(0)89-3 54 02-0 · fax: +49 - (0)89-3 54 02-390 wacker neuson corporation · n92w15000 anthony ave. · menomonee falls, wi 53051 · tel. : (262) 255-0500 · fax: (262) 255-0550 ·tel. : (800) 770-0957 wacker neuson limited - room 1701–03 & ...