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BaltGaz LUX User Manual

Summary of LUX

  • Page 1

    Baltgaz neva lux instantaneous gas water heater for domestic use baltgaz nevalux-6011 tu 4858-008-26985921-2008 user’ s manual (together with the instructions on mounting, technical service and repair of the water heater) 3273 -00.000 -01 re.

  • Page 2

    4 dear customer, thank you for choosing our water heater. You have purchased an instantaneous water heater with electronic control system, providing automatic ignition of the ignition and main burners at opening the hot water tap. When purchasing the appliance please check: scope of delivery (p.2.3....

  • Page 3

    5 table of contents 1. Safety measures indication…………………………………………………………………………………………..………...3 2. Description and operation of the appliance……………………………………………………………………………………………….…..... 3 2.1. Appliance’s purpose……………………………………………………………………………………….….3 2.2. Technical characteristics….…………………………………………………………...

  • Page 4

    6 12.3. Cleaning and connection of the contacts……………………………………………………...……. 26 12.4. Sealings replacement………………………………………………………………………..……….26 12.5. Checking the appliance's gas and water systems on air- tightness…………………………………………………………………………………..…………….….27 12.6. Checking of the thermo relay's (draught s...

  • Page 5

    7 1. Safety measures indication 1.1. In order to avoid accidents and the appliance’s breakdown it is prohibited to: install and put the appliance into operation by yourself; effectuate the appliance’s regulation without being acquainted with the present user’s manual; close the grid or gap in the bo...

  • Page 6

    8 in order to provide first aid it is necessary to: a) bring the injured person into the fresh air; b) unclasp clothes that constrain breath; c) give household ammonia to smell; d) to cover warmly, but not letting to fall asleep and call the ambulance. E) in case if there is no breath you must immed...

  • Page 7

    9 * reference parameters for p. 2.2.13, 2.2.14 - at water pressure at least 250 kpа by the inlet into the operating appliance;, for. 2.2.26 - when using alkaline power elements with high energy output ratio. Main particularities of the appliance: - the appliance is automatically switched on when the...

  • Page 8

    10 - when a failure occurs the error code is shown on display; - the appliance has a power element discharge indicator it is not recommended to install the appliance on water supply networks with frequently altering water pressure. 2.3.Supply package 2.4.Overall and connection dimensions of the appl...

  • Page 9

    Technical staff manual 11 1 – gas removal device branch pipe; 2 - casing; 3 – viewing window; 4 – mounting holes; 5 - fitting of cold water supply, screw thread g 1/2; 6 - fitting of gas supply, screw thread g 1/2; 7 - fitting of hot water output, screw thread g 1/2; 8 - water temperature display; 9...

  • Page 10

    12 3.2.2. The temperature of hot water running out of the appliance is shown on the digital display 8 (see scheme 1). Also on display, when pressing the buttons 9 or 10 the hot water temperature set by the user is shown. Pressing the button 9 reduces the set temperature, pressing the button 10 incre...

  • Page 11

    13 3.3.2 when you finish using the appliance (at night time, not being at home etc.) it is necessary to switch it off, following the following sequence: a) close the hot water taps; b) close the stop gas valve by the appliance’s inlet; c) close the cold water stop valve by the appliance’s inlet in c...

  • Page 12

    14 in order to ensure fire safety it is necessary to carefully and attentively look after the burners’ cleanliness, not to allow smoky flame appearance at gas combustion, which leads to soot deposit appearance on the heat exchanger. At that gaps between the heat exchanger’s fins are covered with soo...

  • Page 13

    15 the appliances should be put in not more than 8 tiers during collection into stacks and transportation. 6. Safety measures 6.1. Mounting of the appliance, putting it into operation and its technical service must be performed only by a specialized service organization. The appliance’s mounting mus...

  • Page 14

    16 scheme 4. Way of testing draught in the exhaust flue.

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    17 7.1.5 the appliance must be installed on the fire resistant walls: brick, concrete (with a ceramic plating or without it).). It is acceptable to install the appliance on firehard walls if the wall is insulated with a zinc-coated steel sheet with thickness 0, 8…1 mm along the basalt felt woolen bo...

  • Page 16

    18 7.2 mounting the appliance 7.2.1 before installing the appliance it is recommended to remove the casing, for this it is necessary to do the following: a) unscrew in the appliance’s bottom part two self-threading screw fixing the casing to the carrier on the body frame; b) disconnect the cable, co...

  • Page 17

    Technical staff manual 19 7.3. Connecting the appliance to the water supply system 7.3.1. In order to increase the appliance’s working lifespan and improve its exploitation characteristics is recommended to install a water filter by the appliance’s inlet (see scheme 6) 7.3.2. In order to facilitate ...

  • Page 18

    Technical staff manual 20 checking the air-tightness of the gas joints is effectuated by means of soap solution bubble test of the connection points (or other safe methods without using open flame). Appearance of bubbles indicates gas leakage. . 7.5 connecting the appliance to the lpg cylinder 7.5.1...

  • Page 19

    Technical staff manual 21 recommended mounting schemes of the flexible hoses are presented in the table 5. Table 5. Flexible hoses installation scheme 7.6.3. Mounting a hose is necessary to begin with the non-movable elements of the hose which have a pipe cylindrical thread (if a counterpart is stat...

  • Page 20

    7.7.Connecting the appliance to the exhaust flue 7.7.1. In order to remove all gas combustion products and to ensure safe operation of the appliance the following requirements to the exhaust flue and flue pipe, connecting the exhaust flue with the appliance should be fulfilled: - the exhaust flue sh...

  • Page 21

    Scheme 7. Scheme of connecting the flue pipe to the appliance 7.7.2. Variant of connecting appliance to the exhaust flue is represented on the scheme 8. 1 – flue pipe; 2 – appliance’s gas removal device hose; 3 - heat-resistant sealant; 4- aluminum heat-resistant tape.

  • Page 22

    The end of the flue pipe is too close to the opposite side of the exhaust flue. There is an aperture on the level of flue pipe connection (including another device connected to it). Two devices have one connection to the exhaust flue . Scheme 8. Connecting the appliance to the exhaust flue 1 correct...

  • Page 23

    15 7.8 installation of the appliance’s power elements power elements of the typical size d are installed into the battery section 13 (see. Scheme 10, scheme 11, scheme 12) in accordance with polarity indicated on the inner side of the cover of the section. It is recommended to install the alkaline p...

  • Page 24

    16 8.1 construction of the appliance 8.1.1 the wall-mounted appliance (see scheme 1, scheme 2 page.6) has a rectangular form formed by a detachable casing 2. 8.1.2 the appliance «baltgaz nevalux-6011» (scheme 1) has the following elements on its front side of the casing: viewing window 3 for watchin...

  • Page 25

    17 technical staff manual - ignition burner 3 is designed for igniting the main burner; - main burner 10 is designed for creating and burning air-gas mixture; - electronic control block 11 provides ignition control and gas supply to the ignition and main burners; - water temperature sensor 4 (scheme...

  • Page 26

    18 1 – gas removal device; 2 – heat exchanger; 3 – ignition burner; 4 – water temperature sensor; 5 - cold water supply fitting; 6 - gas supply fitting; 7 - hot water output fitting; 8 – flame sensor; 9 - plug; 10 – main burner; 11 – electronic control block; 12 – water and gas unit; 13 – battery se...

  • Page 27

    Technical staff manual 19 8.2 operation of the appliance 8.2.1 the appliance’s flow chart is represented on scheme 13.

  • Page 28

    User’s and technical staff manual 20 1 – gas removal device; 2 – heat exchanger; 3 – ignition burner; 4 – water temperature sensor; 5 – cold water supply; 6 – gas supply; 7 – hot water outlet; 8 – flame sensor; 9 - plug; 10 – mail burner; 11 – electronic control block; 12 – water and gas unit; 13 – ...

  • Page 29

    User’s and technical staff manual 21 9 possible failures and methods of their elimination table 6. Possible failures of the appliance «baltgaz nevalux-6011» error code failure probable reason methods of elimination insufficient water consumption (less than 2,5 l/min) increase water consumption. No s...

  • Page 30

    User’s and technical staff manual 22 error code failure probable reason methods of elimination jamming of the water or gas unit stem (water flow sensor is constantly closed). Repair or replace the unit that is out of order.* appearance of soot deposit on the flame sensor’s electrode. Effectuate the ...

  • Page 31

    User’s and technical staff manual 23 * - the works are effectuated by a specialized service organization.. 10. General instructions 10.1. Mounting of gas appliances for domestic use must be effectuated in accordance with the project for appliance’s installation and the set of rules sp 62.13330.2011....

  • Page 32

    24 -checking the gas and water systems’ air-tightness; -checking the thermo relay’s (draught sensor’s) operation; -checking the water temperature sensor’ operation; -lubrication of moving connections (if necessary); -unscheduled cleaning of the appliance (including cleaning from dust on the applianc...

  • Page 33

    25 b) keep it in soap solution for 10-15 minutes and clean its surfaces by means of a soft brush, then wash it under a strong stream of water; c) repeat all the process if necessary. In order to remove scale deposit it is necessary to: a) remove the heat exchanger and put it into a tank; b) prepare ...

  • Page 34

    26 water and gas pipelines by the inlet into the appliance must be closed). When disassembling and assembling of the water and gas pipelines is effectuated, it is recommended to install new sealings. After replacing the blocks and details it is necessary to effect the assembling in the reverse order...

  • Page 35

    13.4. Heat exchanger replacement 13.4.1. Effectuate the works listed in pp. 13.3.1-13.3.6 13.4.2. Screw out two self-threading screws fixing the plank 35 (scheme 15) and remove it. 13.4.3. Screw out two captive nuts s24 from the heat exchanger’s fittings 2 (schemes 15,16, 17). 13.4.4 remove the heat...

  • Page 36

    13.6.10 after installing and connecting the water and gas unit check gas and water connections for air-tightness, see p. 7.4.6 and p. 7.3.7. Gas and water leakages are unacceptable. 13.6.11 check the appliance’s operation with a new water and gas unit. 13.7 replacement of the water and gas unit’s va...

  • Page 37

    13.10.3 screw the fitting 20 out of the hot water outlet pipe 6 and remove the water temperature sensor 19. 13.10.4 install a new water temperature sensor, check on air-tightness, see p. 7.3.7. 13.10.5 check the appliance’s working capacity. 13.11 replacement of the pipe of cold water supply to the ...

  • Page 38

    13.14 replacement of the electronic control block 13.14.1 remove the casing, see p. 13.1 13.14.2 disconnect all external connection cables and connectors of the electronic control block 4. 13.14.3screw off the screw connecting the electronic control block 4 to the carrier 36 and remove the block, pu...

  • Page 39

    Technical staff manual 31 annex i scheme of the appliance with separated components @ scheme 15. Appearance of the appliance “baltgaz nevalux -6011” with separated parts.

  • Page 40

    Technical staff manual pos. Name designation quantity. 1 casing’ 3270-03.000-01 1 2 heat exchanger* 3272-07.000 1 3 water and gas unit* 3273-02.250 1 4 electronic control block' natural gas liquefied gas 3226-07.000 3226-07.000-01 1 5 pipe* (from the water unit to the heat exchanger, copper) 3270-04...

  • Page 41

    Technical staff manual 28 gasket * d28*d17x3.0or d28xd22x1.5 3219-00.07 or 3224-00.07 1 29 gasket * d28xd22x2 (connection of the gas inlet pipe with the gas unit 3224-04.03 1 30 ring* d3x1.7 3226-10.002 1 32 manifold in the assembly* natural gas (g20, 2 nd family, group Н). 1.3 kpa (130 mm w.G.)(d 1...